Novel cigarette punching detection device

By designing a novel cigarette perforation detection device, the accurate detection of perforation quality in natural smoke cigarettes has been achieved, solving the problem that existing technologies cannot accurately judge perforation quality and improving the automation and accuracy of the detection.

CN224022862UActive Publication Date: 2026-03-24HEFEI MAOXIN INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-18
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing technologies lack effective instruments for detecting the end-face sealing resistance and perforation quality of natural smoke cigarettes. They mainly rely on the stability of online laser perforation equipment and subjective feedback from professionals, which cannot accurately determine the perforation quality.

Method used

A novel cigarette perforation detection device was designed, comprising a perforation base plate, a perforation vertical plate, a sample channel, a clamping sliding module, a left and right moving cylinder, a supporting sliding component, and a camera. It can automatically detect perforation images of a cigarette rotating one revolution and obtain parameters such as hole end distance, hole area, hole diameter, hole roundness, hole spacing, and hole circumference. Impurities are removed by a baffle air block and a clamping air block, improving measurement accuracy.

Benefits of technology

It achieves fully automated and precise detection of drilling quality, improves the accuracy and repeatability of measurement results, and can simultaneously process the physical parameters of each hole.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a novel cigarette punching detection device. The novel cigarette punching detection device comprises a punching bottom plate, a punching vertical plate, a sample channel, a clamping sliding module, a left-right moving air cylinder, a supporting sliding assembly and a camera. The punching vertical plate is arranged on the punching bottom plate, a sample channel is formed in the punching vertical plate, a left-right moving air cylinder and a supporting sliding assembly are arranged on the punching bottom plate, a clamping sliding module capable of sliding is arranged on the supporting sliding assembly, and the moving end of the left-right moving air cylinder is horizontally arranged and connected with the clamping sliding module; and the camera is arranged on the punching bottom plate. The test board has the advantages that through the punching detection module, the test board can complete measurement of sample punching parameters in a full-automatic mode, and punching quality can be accurately detected.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a novel cigarette physical quantity measurement technical field, concretely is a novel cigarette punching detection device. BACKGROUND

[0002] Natural smoke cigarette is one of novel cigarettes, and is a new type of tobacco product category constructed to adapt to the new situation of tobacco product development. The physical parameter information of natural smoke cigarette is very important for cigarette design improvement and production process optimization.

[0003] Natural smoke cigarette is a new type of cigarette, which is characterized by adding a hollow section in the filter tip of the cigarette, and air enters the inside of the cigarette from the side end by side end punching, thereby changing the smoke composition. At present, there is a lack of effective instruments for detecting the physical quantity parameters of natural smoke cigarettes on the market, especially the related parameters such as end face closed draw resistance and punching quality cannot be detected. For the weight, circumference, length, conventional draw resistance and other parameters of natural smoke cigarette, more single-function testing instruments or non-compatible testing instruments are used for detection. For the end face closed draw resistance and punching quality of natural smoke cigarette, the stability of online laser punching equipment is mainly relied on, and the evaluation standard of punching is also based on the subjective feedback of professional personnel, and the quality of punching cannot be judged intuitively through data parameters. CONTENT OF THE UTILITY MODEL

[0004] The technical problem to be solved by the utility model is how to accurately detect the punching quality of natural smoke cigarette.

[0005] To solve the above technical problems, the utility model provides the following technical scheme:

[0006] A novel cigarette punching detection device, comprising a punching bottom plate, a punching vertical plate, a sample channel, a clamping sliding module, a left-right moving air cylinder, a supporting sliding assembly and a camera, wherein the punching vertical plate is arranged on the punching bottom plate, the sample channel is arranged on the punching vertical plate, the left-right moving air cylinder and the supporting sliding assembly are arranged on the punching bottom plate, the clamping sliding module capable of sliding is arranged on the supporting sliding assembly, the moving end of the left-right moving air cylinder is horizontally arranged and connected with the clamping sliding module, and the camera is arranged on the punching bottom plate.

[0007] The clamping sliding module comprises a module bottom plate, a module support block, a module middle plate, an up-down moving air cylinder, an air cylinder connecting block, a front-rear moving air cylinder, a positioning sliding assembly, a positioning connecting block, a material blocking cylinder, a punching rotary clamp, a backlight block, a power assembly and a backlight source.

[0008] The module bottom plate can be movably arranged on the clamping sliding module, the module middle plate is fixed on the module bottom plate through a module support block, an up-down moving air cylinder is arranged on the module bottom plate, an output end of the up-down moving air cylinder is vertically arranged and connected with an air cylinder connecting block, a front-rear moving air cylinder and a positioning sliding assembly are arranged on the air cylinder connecting block, a slidable positioning connecting block is arranged on the positioning sliding assembly, an output end of the front-rear moving air cylinder is horizontally arranged and connected with the positioning connecting block, a material blocking cylinder is arranged on the positioning connecting block, a punching rotary clamp capable of rotating and located above the material blocking cylinder is arranged on the module middle plate, a backlight block and a power assembly are further arranged on the module middle plate, the backlight block is arranged above the punching rotary clamp, a backlight source is arranged on the backlight block, a sample receiving hole and an open slot are arranged on the backlight block, the open slot is arranged close to a shooting end of the camera, the open slot is communicated with the sample receiving hole, and an output end of the power assembly is connected with an input end of the punching rotary clamp.

[0009] Through the punching detection module, the test bench can automatically complete the measurement of the sample punching parameters, process the punching image of the cigarette rotating one circle, obtain the punching parameters of each hole, and accurately detect the punching quality.

[0010] Preferably, a material blocking air blowing block is further arranged on the module middle plate, and a blowing end of the material blocking air blowing block is correspondingly arranged towards the material blocking cylinder.

[0011] Preferably, a clamp air blowing block is further arranged on the module middle plate, and a blowing end of the clamp air blowing block is correspondingly arranged towards the punching rotary clamp.

[0012] Preferably, the supporting sliding assembly comprises a supporting fixed slide rail and a supporting movable slide block, the supporting fixed slide rail is arranged along the moving direction of the output end of the left-right moving air cylinder, the supporting fixed slide rail is provided with a slidable supporting movable slide block, and the module bottom plate is fixed on the supporting movable slide block.

[0013] Preferably, the positioning sliding assembly comprises a positioning fixed slide rail and a positioning movable slide block, the positioning fixed slide rail is fixed on the air cylinder connecting block, the positioning fixed slide rail is provided with a slidable positioning movable slide block, and the positioning connecting block is fixed on the positioning movable slide block.

[0014] Preferably, the power assembly comprises a stepping motor and a synchronous belt transmission system, the stepping motor is fixed on the module middle plate, an output end of the stepping motor is connected with the punching rotary clamp through the synchronous belt transmission system, and the punching rotary clamp is driven to rotate.

[0015] Compared with the prior art, the utility model has the advantages that:

[0016] 1、The embodiment can automatically complete the measurement of sample punching parameters through the setting of the punching detection device, process the punching image of one rotation of the cigarette in synchronization, obtain the punching parameters of each hole, including hole end distance, hole area, hole diameter, hole roundness, hole spacing, hole circumference and other physical quantities, and accurately detect the punching quality.

[0017] 2、Through the setting of the material blocking and air blowing block and the gripper air blowing block, the tobacco and other impurities on the material blocking cylinder and the punching rotating gripper can be blown away, and the accuracy and repeatability of the measurement results can be improved. BRIEF DESCRIPTION OF DRAWINGS

[0018] Fig. 1 It is a structure schematic view of the punching detection module of the embodiment of the utility model;

[0019] Fig. 2 It is another structure schematic view of the punching detection module of the embodiment of the utility model;

[0020] Fig. 3 It is a structure schematic view of the clamping sliding module of the embodiment of the utility model. DETAILED DESCRIPTION

[0021] In order to facilitate those skilled in the art to understand the technical scheme of the utility model, the technical scheme of the utility model will be further described in conjunction with the drawings of the specification.

[0022] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrated; it can be mechanical connection, or electrical connection, or communication; it can be directly connected, or indirectly connected through an intermediate medium, or the communication between two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0023] In the present application, unless otherwise explicitly specified and limited, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise explicitly specified and limited.

[0024] Reference Figs. 1 to 3The embodiment discloses a novel cigarette punching detection device, which comprises a punching bottom plate 6100, a punching vertical plate 6200, a sample channel 6300, a clamping sliding module 6400, a left-right moving cylinder 6500, a supporting sliding assembly 6600 and a camera 6700.

[0025] The clamping sliding module 6400 comprises a module bottom plate 6401, a module support block 6402, a module middle plate 6403, an up-down moving cylinder 6404, a cylinder connecting block 6405, a front-rear moving cylinder 6406, a positioning sliding assembly 6407, a positioning connecting block 6408, a material blocking cylinder 6409, a punching rotary clamp 6410, a backlight block 6411, a power assembly 6412, a backlight source 6413, a material blocking air blowing block 6414 and a clamp air blowing block 6415.

[0026] The module bottom plate 6401 is arranged on the clamping sliding module 6400 and can move horizontally. The module middle plate 6403 is fixed on the module bottom plate 6401 through the module support block 6402. The up-down moving cylinder 6404 is arranged on the module bottom plate 6401. The output end of the up-down moving cylinder 6404 is arranged vertically and connected with the cylinder connecting block 6405. The front-rear moving cylinder 6406 and the positioning sliding assembly 6407 are arranged on the cylinder connecting block 6405. The positioning connecting block 6408 which can slide is arranged on the positioning sliding assembly 6407. The output end of the front-rear moving cylinder 6404 is arranged horizontally and connected with the positioning connecting block 6408. The material blocking cylinder 6409 is arranged on the positioning connecting block 6408. The punching rotary clamp 6410 which can rotate and is located above the material blocking cylinder 6409 is arranged on the module middle plate 6403 and is used for clamping a sample. The backlight block 6411 and the power assembly 6412 are also arranged on the module middle plate 6403. The backlight block 6411 is arranged above the punching rotary clamp 6410. The backlight source 6413 is arranged on the backlight block 6411. The sample receiving hole 64111 and the open slot 64112 are arranged on the backlight block 6411. The open slot 64112 is arranged close to the shooting end of the camera 6700 and communicates with the sample receiving hole 64111. The output end of the power assembly 6412 is connected with the input end of the punching rotary clamp 6410, so as to drive the punching rotary clamp 6410 to rotate. The material blocking air blowing block 6414 and the clamp air blowing block 6415 are also arranged on the module middle plate 6403. The air blowing ends of the material blocking air blowing block 6414 and the clamp air blowing block 6415 correspondingly face the material blocking cylinder 6409 and the punching rotary clamp 6410, and are used for blowing the cut tobacco on the material blocking cylinder 6409 and the punching rotary clamp 6410.

[0027] The support sliding assembly 6600 comprises a support fixed sliding rail 6610 and a support movable sliding block 6620. The support fixed sliding rail 6610 is arranged along the moving direction of the output end of the left-right moving cylinder 6500. The support movable sliding block 6620 which can slide is arranged on the support fixed sliding rail 6610. The module bottom plate 6401 is fixed on the support movable sliding block 6620.

[0028] The positioning sliding assembly 6407 comprises a positioning fixed sliding rail 64071 and a positioning movable sliding block 64072. The positioning fixed sliding rail 64071 is fixed on the cylinder connecting block 6405. The positioning movable sliding block 64072 which can slide is arranged on the positioning fixed sliding rail 64071. The positioning connecting block 6408 is fixed on the positioning movable sliding block 64072.

[0029] The power assembly 6412 comprises a stepping motor fixed on the middle plate 6403 of the module and a synchronous belt transmission system, and the output end of the stepping motor is connected with the punching rotary holder 6410 through the synchronous belt transmission system to drive the punching rotary holder 6410 to rotate.

[0030] Specifically, the detection process of the sample to be detected in the punching detection module 6000 is as follows:

[0031] ①Before the sample to be detected enters the punching detection module 6000, the left and right moving cylinders 6500 are extended to drive the clamping sliding module 6400 to move to below the sample channel 6300, and the output end of the front and rear moving cylinder 6406 is extended, and the output end of the up and down moving cylinder 6404 is moved upwards to drive the blocking cylinder 6409 to the position directly below the punching rotary holder 6410.

[0032] ②After the sample to be detected passes through the sample channel 6300, it falls to the punching rotary holder 6410 and the backlight block 6411, and stays on the blocking cylinder 6409. The left and right moving cylinders 6500 are retracted to drive the clamping sliding module 6400 to move to the best imaging position of the camera 6700. The backlight source 6413 is turned on, the punching rotary holder 6410 clamps the sample to be detected, the stepping motor is started, and the punching rotary holder 6410 is rotated for one revolution and then stopped. The camera 6700 synchronously transmits the images taken by the sample rotating for one revolution to the industrial computer through the sub-control system. The industrial computer displays the corresponding punching parameters, i.e. hole end distance (distance from the punching center to the filter end surface), hole area, hole diameter, hole roundness, hole spacing (distance between two adjacent punching centers), and hole circumference, on the display 1100 after image stitching, algorithm recognition and other processing.

[0033] ③The backlight source 6413 is turned off, the up and down moving cylinder 6404 is moved downwards, and the front and rear moving cylinder 6406 is retracted. The punching rotary holder 6410 loosens the sample to be detected.

[0034] ④The control cleaning electromagnetic valve is opened, and compressed air is blown through the air blowing holes of the blocking air blowing block 6414 and the holder air blowing block 6415 to blow away the tobacco and dust impurities on the blocking cylinder 6409 and the punching rotary holder 6410, thereby improving the accuracy and repeatability of the measurement results.

[0035] In this embodiment, the punching detection device is provided, and the measurement of the sample punching parameters can be automatically completed. The punching image of the cigarette rotating for one revolution is processed synchronously, and the punching parameters of each hole, including the hole end distance, the hole area, the hole diameter, the hole roundness, the hole spacing, and the hole circumference, are obtained. The punching quality can be accurately detected.

[0036] It is apparent for a person skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments but can be implemented in other embodiments without deviating from the spirit or essential characteristics of the application. Therefore, the embodiments should be seen as exemplary in nature and non-limiting, the scope of the application being defined by the appended claims rather than by the above description and all changes which come within the meaning and range of equivalents of the claims are to be embraced therein, any reference signs in the claims not being considered limiting on the scope of the claims.

[0037] The above-described embodiments only represent some implementation manners of the present application, and the protection scope of the present application is not limited to the above-described embodiments. For those skilled in the art, some modifications and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application.

Claims

1. A novel cigarette perforation detection device, characterized in that: The device includes a punching base plate, a punching vertical plate, a sample channel, a clamping sliding module, a left and right moving cylinder, a supporting sliding assembly, and a camera. The punching vertical plate is mounted on the punching base plate and has a sample channel. The punching base plate has a left and right moving cylinder and a supporting sliding assembly. The supporting sliding assembly has a sliding clamping sliding module. The moving end of the left and right moving cylinder is horizontally positioned and connected to the clamping sliding module. The camera is mounted on the punching base plate. The clamping sliding module includes a module base plate, a module support block, a module middle plate, an up-and-down moving cylinder, a cylinder connecting block, a front-and-back moving cylinder, a positioning sliding component, a positioning connecting block, a stop cylinder, a punching rotating clamp, a backlight block, a power component, and a backlight source. The module base plate is movably mounted on the clamping sliding module. The module middle plate is fixed on the module base plate by a module support block. The module base plate is equipped with a vertical moving cylinder. The output end of the vertical moving cylinder is vertically arranged and connected to a cylinder connecting block. The cylinder connecting block is equipped with a front-back moving cylinder and a positioning sliding component. The positioning sliding component is equipped with a slidable positioning connecting block. The output end of the front-back moving cylinder is horizontally arranged and connected to the positioning connecting block. A stop cylinder is provided on the positioning connecting block. The module middle plate is equipped with a rotatable drilling rotary clamp located above the stop cylinder. The module middle plate is also equipped with a backlight block and a power component. The backlight block is located above the drilling rotary clamp. The backlight source is located on the backlight block. The backlight block is equipped with a sample receiving hole and an opening slot. The opening slot is located near the shooting end of the camera and communicates with the sample receiving hole. The output end of the power component is connected to the input end of the drilling rotary clamp.

2. The novel cigarette punching detection device according to claim 1, characterized in that: The module's intermediate plate is also equipped with a material-blocking air-blowing block, with the air-blowing end of the block facing the material-blocking cylinder.

3. The novel cigarette punching detection device according to claim 1, characterized in that: The module's intermediate plate is also equipped with a clamping air-blowing block, and the air-blowing end of the clamping air-blowing block is equipped with a punched rotating clamping device.

4. The novel cigarette punching detection device according to claim 1, characterized in that: The supporting sliding assembly includes a fixed supporting slide rail and a supporting movable slide block. The fixed supporting slide rail is arranged along the moving direction of the output end of the left and right moving cylinder. The supporting movable slide block, which can slide, is arranged on the fixed supporting slide rail. The module base plate is fixed on the supporting movable slide block.

5. The novel cigarette punching detection device according to claim 1, characterized in that: The positioning sliding assembly includes a fixed positioning slide rail and a movable positioning slider. The fixed positioning slide rail is fixed on the cylinder connecting block, and the movable positioning slider is provided on the fixed positioning slide rail. The positioning connecting block is fixed on the movable positioning slider.

6. The novel cigarette punching detection device according to claim 1, characterized in that: The power assembly includes a stepper motor and a synchronous belt drive system. The stepper motor is fixed on the middle plate of the module, and the output end of the stepper motor is connected to the punching rotary clamp through the synchronous belt drive system, driving the punching rotary clamp to rotate.