Evenly heated evaporator
By incorporating a drive mechanism and inner and outer spiral blades in the evaporator, the problem of uneven heating of the evaporating liquid is solved, thereby improving evaporation efficiency and extending equipment life.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-10
- Publication Date
- 2026-03-24
AI Technical Summary
In existing high-power evaporators, the evaporating liquid is heated unevenly, which leads to reduced evaporation efficiency and equipment damage.
By setting up a drive mechanism to rotate the heat exchange tubes in the evaporator, and combining the design of inner and outer spiral blades and scrapers, uniform heating and circulation of the evaporating liquid are achieved, preventing scale buildup on the tank wall.
This achieves uniform heating of the evaporating liquid, improves evaporation efficiency, prevents equipment damage, and extends the service life of the heat exchange tubes.
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Figure CN224024256U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to evaporator technical field, concretely is a kind of even heated evaporator. BACKGROUND
[0002] Evaporator is a kind of equipment in thermodynamic system, is widely used in refrigeration, air conditioning, chemical industry, food processing etc.Industry.Its basic function is to make liquid evaporate into gas by heating or reducing pressure etc. way.In refrigeration cycle, evaporator is usually used to absorb heat in system, to reduce temperature.In the working principle of evaporator, liquid is absorbed heat in evaporator inside by pipeline or fin surface, so that liquid is changed into gas.
[0003] When using in factory, since refrigeration demand is higher, so required refrigeration power is usually larger, at this time, the volume of evaporator is usually larger, but since the position of heat exchange pipe in evaporating tank is not optimized, since the heat exchange water in heat exchange pipe is unidirectional flow, so the heat exchange efficiency of one end of heat exchange pipe is greater than the other end, which leads to the problem of uneven heating of evaporating liquid (refrigerant), and further leads to the consequences such as evaporating efficiency reduction, local supercooling or overheating, compressor damage etc. SUMMARY
[0004] The utility model aims at providing a kind of even heated evaporator, solve the problem of uneven heating of evaporating liquid in existing high-power evaporator.
[0005] The utility model is realized by the following technical scheme: a kind of even heated evaporator, including evaporating tank and the heat exchange pipe being installed on it, the evaporating tank is provided with guide exit, inlet, the heat exchange pipe is provided with output, input, further include driving mechanism, the heat exchange pipe includes heat exchange pipe group and two flow axes, the flow axis is rotatably connected on the evaporating tank, the heat exchange pipe group is communicated with two flow axes respectively, the output, input are respectively set on different flow axes, the flow axis is provided with rotary connection sleeve;The heat exchange pipe group includes the heat exchange pipe unit of multilayer variable diameter setting, the heat exchange pipe unit includes the heat exchange single pipe of multiple circumferential array;The driving mechanism is used to drive the flow axis rotation.
[0006] To better realize the utility model, further, the driving mechanism includes driven gear, driving gear, motor, the driven gear is installed on one the flow axis, the driving gear is installed on the motor, the driving gear is engaged with the driven gear.
[0007] To better realize the utility model, further, the number of heat exchange single pipe in each layer heat exchange pipe unit is same, and heat exchange single pipe in adjacent heat exchange pipe unit is staggered.
[0008] In order to better realize the utility model, further, it further includes inner spiral blade, outer spiral blade, the inner spiral blade is installed on the flow circulation shaft, the outer spiral blade is installed on the evaporation tank, the outer spiral blade and the rotation direction of the inner spiral blade are opposite, the heat exchange single pipe is arranged in sections, and a connecting sleeve is arranged on the heat exchange single pipe, and the connecting sleeve is used for connecting two heat exchange single pipes.
[0009] In order to better realize the utility model, further, a plurality of scrapers are installed on the outer spiral blade, and the scraper is attached to the inner wall of the evaporation tank.
[0010] In order to better realize the utility model, further, the evaporation tank includes an upper tank body, a lower tank body and a support frame, and the upper tank body and the lower tank body are connected through flanges.
[0011] Compared with the prior art, the utility model has the following advantages and beneficial effects:
[0012] (1) the utility model discloses a driving unit is arranged, so that the heat exchange pipe can rotate in the evaporation tank, so that the heat exchange single pipe is stirred to the evaporation liquid in the evaporation tank, so that the evaporation liquid is heated uniformly, and the evaporation effect is improved.
[0013] (2) the utility model discloses an inner spiral blade and an outer spiral blade are arranged, one drives the evaporation liquid to flow upwards, and the other drives the evaporation liquid to flow downwards, so that circulation is formed, and the evaporation liquid at different heights in the evaporation tank is circulated and stirred, so that the evaporation liquid is heated uniformly.
[0014] (3) the utility model discloses a scraper is arranged, and the inner wall of the evaporation tank is scraped, so that the tank wall is prevented from being scaled. DRAWINGS
[0015] Figure 1 It is the whole structure schematic view of the utility model.
[0016] Figure 2 It is the whole structure axial section view of the utility model.
[0017] Figure 3 It is the whole structure radial section view of the utility model.
[0018] Figure 4 It is the internal structure schematic view of the utility model.
[0019] Figure 5 It is the structure schematic view of outer spiral blade, inner spiral blade and scraper.
[0020] Figure 6 It is the structure schematic view of the utility model.
[0021] Wherein: 101 - upper tank body; 102 - lower tank body; 103 - support frame; 104 - rotating connecting sleeve; 105 - output port; 106 - guide outlet; 107 - inlet; 108 - driven gear; 109 - driving gear; 110 - motor; 111 - input port; 112 - heat exchange single pipe; 113 - outer spiral blade; 114 - inner spiral blade; 115 - connecting sleeve; 116 - scraper; 117 - flow-through shaft. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0023] In the description of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "connection" and "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0024] Embodiment 1:
[0025] The embodiment provides a uniform heating type evaporator, specifically as shown in Figures 1-2 The evaporator includes an evaporator tank and a heat exchange pipe mounted thereon, the evaporator tank is provided with a guide outlet 106 and an inlet 107, the heat exchange pipe is provided with an output port 105 and an input port 111, and the heat exchange pipe includes a heat exchange pipe group and two flow-through shafts 117, the flow-through shafts 117 are rotatably connected to the evaporator tank, the heat exchange pipe group is in communication with the two flow-through shafts 117 respectively, the output port 105 and the input port 111 are arranged on different flow-through shafts 117 respectively, the flow-through shaft 117 is provided with a rotating connecting sleeve 104, and the rotating connecting sleeve 104 is a commercially available standard part; the heat exchange pipe group includes a plurality of heat exchange pipe units arranged in multiple layers and with different diameters, the heat exchange pipe unit includes a plurality of circumferentially arrayed heat exchange single pipes 112; and the driving mechanism is used to drive the flow-through shaft 117 to rotate.
[0026] The output port 105 and the input port 111 are communicated with external pipes by the rotary connecting sleeve 104. In use, the evaporation liquid is added from the inlet port 107, the heat exchange water is input from the input port 111, and then flows into the heat exchange pipe group from the flow shaft 117, and then flows to the other flow shaft 117, and finally flows out from the output port 105. During the flow of the heat exchange water, the heat of the heat exchange water is transferred to the evaporation liquid in the evaporation tank through the heat exchange pipe group, so as to increase the temperature of the evaporation liquid and make it evaporate, and then be sucked away from the outlet port 106.
[0027] The driving unit is arranged to make the heat exchange pipe rotate in the evaporation tank, so that the heat exchange pipe 112 stirs the evaporation liquid in the evaporation tank, so that the evaporation liquid is uniformly heated, and the evaporation effect is improved.
[0028] Embodiment 2:
[0029] The driving mechanism of the embodiment is further expanded on the basis of the above-mentioned embodiments, and specifically as shown in Figures 1-2 The driving mechanism includes the driven gear 108, the driving gear 109, and the motor 110. The driven gear 108 is installed on one of the flow shafts 117. The driving gear 109 is installed on the motor 110, and the driving gear 109 is engaged with the driven gear 108.
[0030] During the evaporation operation, the motor 110 is started, the motor 110 drives the driving gear 109 to rotate, the driving gear 109 drives the driven gear 108, and the driven gear 108 drives the flow shaft 117 to rotate the heat exchange pipe group.
[0031] The other parts of the embodiment are the same as those of the above-mentioned embodiments, and will not be described again.
[0032] Embodiment 3:
[0033] The heat exchange pipe group of the embodiment is further expanded on the basis of the above-mentioned embodiments, and specifically as shown in Figure 4 , Figure 6 The number of the heat exchange pipes 112 in each layer of the heat exchange pipe unit is the same, and the heat exchange pipes 112 in adjacent heat exchange pipe units are arranged staggeredly.
[0034] The heat exchange pipe unit with variable diameter makes the number of the heat exchange pipes 112 as many as possible and as compact as possible, and improves the heat exchange efficiency. The purpose of the staggered arrangement is to increase the distance between adjacent heat exchange pipes 112, so as to ensure that the heat of the heat exchange pipes can be dissipated as much as possible, and further improve the heat exchange efficiency.
[0035] The other parts of the embodiment are the same as those of the above-mentioned embodiments, and will not be described again.
[0036] Embodiment 4:
[0037] This embodiment further extends the above embodiment, specifically as follows: Figures 2-5 As shown, it also includes an inner spiral blade 114 and an outer spiral blade 113. The inner spiral blade 114 is mounted on the flow shaft 117, and the outer spiral blade 113 is mounted on the evaporator. A heat exchange tube 112 is inserted on the outer spiral blade 113. The outer spiral blade 113 rotates in the opposite direction to the inner spiral blade 114. The heat exchange tube 112 is segmented, and a connecting sleeve 115 is provided on one segment of the heat exchange tube 112. The connecting sleeve 115 is used to connect two segments of the heat exchange tube 112. The segmented arrangement of the heat exchange tube 112 is for the convenience of installing the outer spiral blade 113 and the inner spiral blade 114.
[0038] When the heat exchange tube assembly rotates, it automatically drives the outer spiral blade 113 and the inner spiral blade 114 to rotate. At this time, one of the outer spiral blade 113 and the inner spiral blade 114 drives the evaporating liquid to flow upward, and the other drives the evaporating liquid to flow downward, thus forming a cycle. This circulates and stirs the evaporating liquid at different heights in the evaporating tank, improving the uniformity of the evaporating liquid's heating.
[0039] Furthermore, multiple scraper blades 116 are installed on the outer spiral blade 113, and the scraper blades 116 are attached to the inner wall of the evaporator. When the outer spiral blade 113 rotates, the scraper blades 116 rotate synchronously, and at this time the scraper blades 116 will scrape the inner wall of the evaporator to prevent scale from forming on the tank wall.
[0040] The other parts of this embodiment are the same as those in the above embodiments, and will not be described again.
[0041] Example 5:
[0042] This embodiment further expands upon the above embodiment by modifying the evaporator, specifically as follows: Figure 1 , Figure 2 As shown, the evaporator includes an upper tank 101, a lower tank 102, and a support frame 103. The upper tank 101 and the lower tank 102 are connected by flanges. The upper tank 101 and the lower tank 102 are the same size and can be used interchangeably, reducing the number of molds required and saving costs. The support frame 103 is used to support the lower tank 102.
[0043] The other parts of this embodiment are the same as those in the above embodiments, and will not be described again.
[0044] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Any simple modifications or equivalent changes made to the above embodiments based on the technical essence of the present utility model shall fall within the protection scope of the present utility model.
Claims
1. A uniformly heated evaporator, comprising an evaporating tank and heat exchange tubes mounted thereon, wherein the evaporating tank is provided with an outlet (106) and an inlet (107), and the heat exchange tubes are provided with an outlet (105) and an inlet (111), characterized in that: It also includes a drive mechanism. The heat exchange tube includes a heat exchange tube assembly and two flow shafts (117). The flow shafts (117) are rotatably connected to the evaporator. The heat exchange tube assembly is connected to the two flow shafts (117) respectively. The output port (105) and the input port (111) are respectively set on different flow shafts (117). A rotating connecting sleeve (104) is provided on the flow shaft (117). The heat exchange tube assembly includes a multi-layer heat exchange tube unit with varying diameter. The heat exchange tube unit includes multiple circumferentially arrayed heat exchange single tubes (112). The drive mechanism is used to drive the flow shafts (117) to rotate.
2. The uniformly heated evaporator according to claim 1, characterized in that: The drive mechanism includes a driven gear (108), a driving gear (109), and a motor (110). The driven gear (108) is mounted on a circulating shaft (117), and the driving gear (109) is mounted on the motor (110). The driving gear (109) meshes with the driven gear (108).
3. The uniformly heated evaporator according to claim 1, characterized in that: The number of heat exchange tubes (112) in each heat exchange tube unit is the same, and the heat exchange tubes (112) in adjacent heat exchange tube units are staggered.
4. A uniformly heated evaporator according to any one of claims 1-3, characterized in that: It also includes an inner spiral blade (114) and an outer spiral blade (113). The inner spiral blade (114) is mounted on the flow shaft (117), and the outer spiral blade (113) is mounted on the evaporator. The outer spiral blade (113) and the inner spiral blade (114) have opposite rotation directions. The heat exchange tube (112) is segmented. A connecting sleeve (115) is provided on one segment of the heat exchange tube (112). The connecting sleeve (115) is used to connect the two segments of the heat exchange tube (112).
5. The uniformly heated evaporator according to claim 4, characterized in that: Multiple scrapers (116) are installed on the outer spiral blade (113), and the scrapers (116) are attached to the inner wall of the evaporator.
6. The uniformly heated evaporator according to claim 4, characterized in that: The evaporator includes an upper tank (101), a lower tank (102), and a support frame (103). The upper tank (101) and the lower tank (102) are connected by a flange. The support frame (103) is used to support the lower tank (102).