Reaction kettle for producing compound fertilizer
By designing a sealing cap assembly and a planetary gear cavity, combined with the rotation of stirring blades and spiral scrapers, the problem of scraping raw materials from the inner wall and bottom of the reactor during compound fertilizer production is solved, achieving a more efficient mixing and reaction effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2026-03-24
AI Technical Summary
Existing compound fertilizer production reactors cannot effectively scrape off the raw materials adhering to the bottom of the reactor body, resulting in uneven mixing and low reaction efficiency.
The design incorporates a combination of a sealed cover assembly, a planetary gear chamber, a planetary disc, stirring blades, a separation cylinder, and a spiral scraper. The planetary disc drives the rotating shaft and scraper to rotate, effectively scraping and thoroughly mixing the raw materials on the inner wall and bottom of the vessel.
This improved the mixing efficiency of compound fertilizer raw materials, prevented raw material sticking, and ensured uniform mixing and reaction quality of materials in the reactor.
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Figure CN224025023U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to compound fertilizer production and processing technical field, concretely is a kind of reaction kettle for compound fertilizer production. BACKGROUND
[0002] Compound fertilizer production and processing refers to the process of mixing different types of nutrient elements (such as nitrogen, phosphorus, potassium) and possible trace elements in a certain proportion and processing them into granular or powdery fertilizer. This fertilizer can provide the main nutrient elements required for crop growth, thereby improving soil fertility and crop yield.
[0003] For example, Chinese patent CN117753347B discloses a reaction kettle for compound fertilizer production;
[0004] The technical solution described in this scheme sets up a stirring mechanism. The first gear drives the first inner tooth ring to rotate, causing the scraper to move in a circular motion and clean the compound fertilizer raw materials attached to the inner wall of the kettle body. This prevents the inner wall of the kettle body from being corroded by the long-term attachment of compound fertilizer raw materials. The second mounting ring rotates with the stirring shaft, causing the stirring blades on the second mounting ring to stir the compound fertilizer raw materials in the kettle body in a forward direction. At the same time, the rotation of the stirring shaft also drives the second inner tooth ring to rotate, causing the stirring blades on the first mounting ring to stir the compound fertilizer raw materials in the kettle body in a reverse direction. This allows the compound fertilizer raw materials to be mixed more uniformly, improving the reaction rate and quality of the compound fertilizer raw materials.
[0005] However, the scraper in this technical solution can only scrape off the raw materials attached to the inner wall of the kettle body, and cannot scrape off the raw materials attached to the inner bottom of the kettle body, which is inconvenient to use.
[0006] Therefore, in view of the above problems, the existing structure and deficiencies are improved to provide a reaction kettle for compound fertilizer production, with the purpose of achieving more practical value. INVENTION CONTENTS
[0007] The purpose of the utility model is to provide a reaction kettle for compound fertilizer production to solve the problems raised in the background technology.
[0008] A reaction kettle for compound fertilizer production includes a reaction kettle assembly. The top of the reaction kettle assembly is provided with a sealing cover assembly. The sealing cover assembly includes a cover body. The top of the cover body is provided with a planetary gear cavity. The bottom of the cover body is rotatably connected with a planetary turntable. The bottom of the planetary turntable is rotatably connected with two first shafts and two second shafts. A fixed rod is fixedly installed in the middle of the planetary turntable. A separation cylinder is fixedly installed on the outside of the first shaft. Stirring blades are fixedly installed on the outside of the second shaft. A spiral scraper is fixedly installed on the outside of the bottom end of the fixed rod. The outside of the spiral scraper is attached to the inside of the reaction kettle assembly.
[0009] By adopting the technical scheme, the top of the reaction kettle assembly is sealed by the sealing cover assembly, the compound fertilizer raw materials are mixed and reacted in the reaction kettle assembly, the internal gear is protected by the planetary gear cavity, the first rotating shaft and the second rotating shaft are driven to rotate by the rotation of the planetary turntable, the stirring blades and the separation cylinder are driven to rotate by the rotation of the first rotating shaft and the second rotating shaft, the compound fertilizer raw materials in the reaction kettle assembly are fully stirred, and the raw materials adhered to the inner wall of the reaction kettle assembly are scraped off by the rotation of the fixed rod driven by the planetary turntable, so that the efficiency of stirring and mixing of the compound fertilizer raw materials is further improved.
[0010] Further, the third rotating shaft is rotationally connected to the middle part of the planetary gear cavity, and the sun gear is fixedly connected to the bottom of the third rotating shaft.
[0011] By adopting the technical scheme, the sun gear is fixedly connected to the bottom of the third rotating shaft, so that the third rotating shaft is driven to rotate.
[0012] Further, the driving motor is fixedly installed on the top of the cover body, the worm is fixedly installed on the output end of the driving motor, the worm gear is meshingly connected to the worm, and the worm gear is fixedly connected to the top of the third rotating shaft.
[0013] By adopting the technical scheme, the worm gear is fixedly connected to the top of the third rotating shaft, so that the worm is driven to rotate by the driving motor, thereby controlling the rotation of the third rotating shaft.
[0014] Further, the sun gear is meshingly connected to two second planetary gears and two transmission gears, the second planetary gears are fixedly connected to the top of the second rotating shaft, and the transmission gears are rotationally connected to the planetary turntable.
[0015] By adopting the technical scheme, the second planetary gears are fixedly connected to the top of the second rotating shaft, so that the rotation of the sun gear can drive the second rotating shaft and the transmission gears to rotate.
[0016] Further, the transmission gears are meshingly connected to the first planetary gears, the first planetary gears are fixedly connected to the top of the first rotating shaft, and the radius of the first planetary gears is smaller than that of the first planetary gears.
[0017] By adopting the technical scheme, the first planetary gears are fixedly connected to the top of the first rotating shaft, so that the rotation of the transmission gears can drive the first rotating shaft to rotate.
[0018] Further, the inside of the planetary gear cavity is fixedly provided with a gear ring, and the gear ring is in meshing connection with the second planetary gear.
[0019] By adopting the above technical scheme, the gear ring is in meshing connection with the second planetary gear, so that the rotation of the second planetary gear drives the rotation of the planetary turntable.
[0020] Further, the top of one end of the cover body is provided with a plurality of feeding interfaces, the bottom of the feeding interface is communicated with a feeding pipe, and the feeding pipe is arranged in the inside of the reaction kettle assembly.
[0021] By adopting the above technical scheme, the feeding interface is communicated with the external pipeline, so that the compound fertilizer raw material can be conveniently fed into the inside of the reaction kettle assembly.
[0022] Further, the reaction kettle assembly comprises a reaction tank, and the bottom of the reaction tank is provided with a discharge port.
[0023] By adopting the above technical scheme, the discharge port is arranged, so that the compound fertilizer mixture after reaction can be conveniently discharged, and the subsequent process can be conveniently carried out.
[0024] Further, the outside of the reaction tank is provided with a heat preservation layer, and a layer is arranged between the heat preservation layer and the reaction tank.
[0025] By adopting the above technical scheme, the heat preservation layer is arranged, so that the reaction tank can be conveniently heat preserved, and the loss of energy can be reduced.
[0026] Further, the inside of the layer is fixedly provided with a spiral pipe, the two ends of the spiral pipe are provided with communication interfaces, and the two communication interfaces are arranged outside the heat preservation layer.
[0027] By adopting the above technical scheme, the communication interface is arranged, so that the external pipeline can be communicated, the heat medium can be conveniently fed into the inside of the spiral pipe, and the reaction temperature in the inside of the reaction tank can be controlled.
[0028] Compared with the prior art, the utility model has the advantages that the sealing cover assembly is arranged, the top of the reaction kettle assembly can be conveniently sealed, the compound fertilizer raw material can be conveniently mixed and reacted in the inside of the reaction kettle assembly, the planetary gear cavity is arranged, and the internal gear can be conveniently protected.
[0029] The two first rotating shafts and the two second rotating shafts are rotationally connected to the bottom of the planetary turntable, so that the planetary turntable can drive the first rotating shafts and the second rotating shafts to rotate; the stirring blades and the separation cylinders are arranged, so that the first rotating shafts and the second rotating shafts can drive the stirring blades and the separation cylinders to rotate; the stirring blades rotate at a moderate speed to stir the compound fertilizer raw materials; the separation cylinders rotate at a high speed to suck the compound fertilizer raw materials into the separation cylinders from two ends and then discharge the compound fertilizer raw materials from the side of the separation cylinders; the compound fertilizer raw materials are cut when being discharged, so that the compound fertilizer raw materials can be fully separated and agglomeration is avoided; and the compound fertilizer raw materials in the reaction kettle assembly are fully stirred.
[0030] The fixed rods are arranged, so that the planetary turntable can drive the fixed rods to rotate, and the helical scrapers rotate at a slow and stable speed in the reaction kettle assembly; the helical scrapers with a helical structure can scrape off the raw materials attached to the inner wall and the inner bottom of the reaction kettle assembly, effectively avoid the attachment and adhesion of the raw materials, and further improve the efficiency of stirring and mixing of the compound fertilizer raw materials. BRIEF DESCRIPTION OF DRAWINGS
[0031] Figure 1 It is a perspective structural schematic view of the reaction kettle for compound fertilizer production.
[0032] Figure 2 It is a perspective structural schematic view of the sealing cover assembly.
[0033] Figure 3 It is a perspective structural schematic view of the planetary turntable.
[0034] Figure 4 It is an internal structure view of the gear cavity.
[0035] Figure 5 It is a sectional view of the reaction kettle.
[0036] Figure 6 It is a perspective structural schematic view of the helical rod.
[0037] In the figure: 101, reaction kettle assembly; 10101, reaction tank; 10102, discharge port; 10103, insulation layer; 10104, interlayer; 10105, spiral pipe; 10106, communication interface; 102, sealing cover assembly; 10201, cover body; 10202, planetary gear cavity; 10203, planetary turntable; 10204, fixed rod; 10205, spiral scraper; 10206, first rotating shaft; 10207, second rotating shaft; 10208, stirring blade; 10209, separation cylinder; 10210, feeding interface; 10211, feeding pipe; 10212, driving motor; 10213, worm; 10214, worm gear; 10215, third rotating shaft; 10216, sun gear; 10217, gear ring; 10218, first planetary gear; 10219, second planetary gear; 10220, transmission gear. DETAILED DESCRIPTION
[0038] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.
[0039] Please refer to Figures 1-6The utility model provides a kind of technical scheme: a reaction kettle for compound fertilizer production, including reaction kettle assembly 101, reaction kettle assembly 101 top is equipped with sealing cover assembly 102, by the arrangement of sealing cover assembly 102, it is convenient to seal the top of reaction kettle assembly 101, it is convenient to mix and react in reaction kettle assembly 101 inside compound fertilizer raw materials, sealing cover assembly 102 includes cover body 10201, cover body 10201 top is equipped with planetary gear cavity 10202, by the arrangement of planetary gear cavity 10202, it is convenient to provide protection to internal gear, cover body 10201 bottom is rotatably connected with planet carrier 10203, planet carrier 10203 bottom is rotatably connected with two first shafts 10206 and two second shafts 10207, by planet carrier 10203 bottom rotatable connection with two first shafts 10206 and two second shafts 10207, it is convenient that planet carrier 10203 rotation drives first shaft 10206 and second shaft 10207 rotation, planet carrier 10203 middle part is fixedly installed with fixed rod 10204, first shaft 10206 outside is fixedly installed with separation cylinder 10209, second shaft 10207 outside is fixedly installed with stirring vane 10208, by the arrangement of stirring vane 10208 and separation cylinder 10209, it is convenient that the rotation of first shaft 10206 and second shaft 10207 drives stirring vane 10208 and separation cylinder 10209 rotation, to carry out sufficient stirring to compound fertilizer raw materials in the inside of reaction kettle assembly 101, fixed rod 10204 bottom end outside is fixedly installed with helical scraper 10205, helical scraper 10205 outside and reaction kettle assembly 101 inside adhere, by the arrangement of fixed rod 10204, it is convenient that the rotation of planet carrier 10203 drives fixed rod 10204 rotation, to make that helical scraper 10205 falls off the raw materials that reaction kettle assembly 101 inner wall sticks, further improve the efficiency of compound fertilizer raw materials stirring mixing.
[0040] Wherein, planet carrier 10203 middle part is rotatably connected with third shaft 10215, third shaft 10215 bottom is fixedly connected with sun gear 10216, sun gear 10216 is arranged in planet carrier 10202 inside, by third shaft 10215 bottom fixedly connected with sun gear 10216, it is convenient that the rotation of third shaft 10215 drives sun gear 10216 rotation.
[0041] The top of the cover 10201 is fixedly provided with a driving motor 10212, the output end of the driving motor 10212 is fixedly provided with a worm 10213, the worm 10213 is in meshing connection with a worm wheel 10214, the worm wheel 10214 is fixedly connected with the top of a third rotating shaft 10215, through the fixed connection of the worm wheel 10214 with the top of the third rotating shaft 10215, the driving motor 10212 is convenient for working to drive the worm 10213 to rotate the worm wheel 10214, so as to control the rotation of the third rotating shaft 10215.
[0042] The sun gear 10216 is in meshing connection with two second planetary gears 10219 and two transmission gears 10220, the second planetary gears 10219 are fixedly connected with the top of the second rotating shaft 10207, the transmission gears 10220 are in rotating connection with the planet wheel 10203, through the fixed connection of the second planetary gears 10219 with the top of the second rotating shaft 10207, the rotation of the sun gear 10216 is convenient for driving the second rotating shaft 10207 and the transmission gear 10220 to rotate.
[0043] The transmission gear 10220 is in meshing connection with a first planetary gear 10218, the first planetary gear 10218 is fixedly connected with the top of a first rotating shaft 10206, the radius of the first planetary gear 10218 is smaller than that of the first planetary gear 10218, through the fixed connection of the first planetary gear 10218 with the top of the first rotating shaft 10206, the rotation of the transmission gear 10220 is convenient for driving the first rotating shaft 10206 to rotate.
[0044] The inside of the planetary gear cavity 10202 is fixedly provided with a gear ring 10217, the gear ring 10217 is in meshing connection with the second planetary gear 10219, through the meshing connection of the gear ring 10217 with the second planetary gear 10219, the rotation of the second planetary gear 10219 is convenient for driving the planet wheel 10203 to rotate.
[0045] The top of one end of the cover 10201 is provided with a plurality of feeding interfaces 10210, the bottom of the feeding interface 10210 is communicated with a feeding pipe 10211, the feeding pipe 10211 is arranged in the inside of the reaction kettle assembly 101, through the communication of the feeding interface 10210 with the external pipeline, it is convenient to put the compound fertilizer raw materials into the inside of the reaction kettle assembly 101.
[0046] The reaction kettle assembly 101 comprises a reaction tank 10101, the bottom of the reaction tank 10101 is provided with a discharge port 10102, through the setting of the discharge port 10102, it is convenient to discharge the compound fertilizer mixture after the reaction is completed, and the subsequent process is facilitated.
[0047] The reaction tank 10101 is sleeved with an insulating layer 10103 outside, and a clamping layer 10104 is arranged between the insulating layer 10103 and the reaction tank 10101.
[0048] The clamping layer 10104 is internally fixedly installed with a spiral pipe 10105, and both ends of the spiral pipe 10105 are provided with communication interfaces 10106, and the two communication interfaces 10106 are arranged outside the insulating layer 10103.
[0049] Specifically, the working principle of the reaction kettle for compound fertilizer production is as follows: in use, the external pipeline is connected through the feeding interface 10210, so that the compound fertilizer raw materials are conveniently put into the reaction kettle assembly 101, the external pipeline is conveniently connected through the communication interface 10106, so that the heat transfer medium is conveniently put into the spiral pipe 10105, so as to control the reaction temperature in the reaction tank 10101, the reaction tank 10101 is conveniently heat-insulated through the heat-insulating layer 10103, so as to reduce the loss of energy, the driving motor 10212 is conveniently driven to drive the worm gear 10214 to rotate through the fixed connection between the worm gear 10214 and the top of the third rotating shaft 10215, so as to control the rotation of the third rotating shaft 10215, the sun gear 10216 is fixedly connected to the bottom of the third rotating shaft 10215, so that the rotation of the third rotating shaft 10215 drives the sun gear 10216 to rotate, the second rotating shaft 10207 and the transmission gear 10220 are driven to rotate through the fixed connection between the second planetary gear 10219 and the top of the second rotating shaft 10207, the first rotating shaft 10206 is driven to rotate through the fixed connection between the first planetary gear 10218 and the top of the first rotating shaft 10206, the rotation of the second planetary gear 10219 drives the planetary turntable 10203 to rotate through the meshing connection between the gear ring 10217 and the second planetary gear 10219, the first rotating shaft 10206 and the second rotating shaft 10207 are rotatably connected to the bottom of the planetary turntable 10203, so that the rotation of the planetary turntable 10203 drives the first rotating shaft 10206 and the second rotating shaft 10207 to rotate, the rotation of the first rotating shaft 10206 and the second rotating shaft 10207 drives the stirring blade 10208 and the separation cylinder 10209 to rotate through the arrangement of the stirring blade 10208 and the separation cylinder 10209, so as to sufficiently stir the compound fertilizer raw materials in the reaction kettle assembly 101, the fixed rod 10204 is driven to rotate through the arrangement of the fixed rod 10204, so that the spiral scraper 10205 scrapes off the raw materials adhered to the inner wall of the reaction kettle assembly 101, thereby further improving the efficiency of stirring and mixing the compound fertilizer raw materials, and the compound fertilizer mixture after the reaction is conveniently discharged through the discharge port 10102, so as to facilitate the subsequent process.
[0050] The preferred embodiments of the present application are described above, but the present application is not limited to the above. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A reaction vessel for compound fertilizer production, characterized in that, The reactor assembly includes a reactor vessel assembly (101), the top of which is provided with a sealing cap assembly (102). The sealing cap assembly (102) includes a cap body (10201), the top of which is provided with a planetary gear cavity (10202). A planetary disk (10203) is rotatably connected to the bottom of the cap body (10201). Two first rotating shafts (10206) and two second rotating shafts (10207) are rotatably connected to the bottom of the planetary disk (10203). 0207), a fixed rod (10204) is fixedly installed in the middle of the planetary turntable (10203), a separation cylinder (10209) is fixedly installed on the outside of the first rotating shaft (10206), a stirring blade (10208) is fixedly installed on the outside of the second rotating shaft (10207), a spiral scraper (10205) is fixedly installed on the outside of the bottom end of the fixed rod (10204), and the outside of the spiral scraper (10205) is in contact with the inside of the reactor assembly (101).
2. The reaction vessel for compound fertilizer production according to claim 1, characterized in that, A third rotating shaft (10215) is rotatably connected to the middle of the planetary gear cavity (10202), and a sun gear (10216) is fixedly connected to the bottom of the third rotating shaft (10215). The sun gear (10216) is located inside the planetary gear cavity (10202).
3. The reaction vessel for compound fertilizer production according to claim 2, characterized in that, A drive motor (10212) is fixedly installed on the top of the cover (10201). A worm gear (10213) is fixedly installed on the output end of the drive motor (10212). A worm wheel (10214) is meshed with the worm gear (10213). The worm wheel (10214) is fixedly connected to the top of the third rotating shaft (10215).
4. The reaction vessel for compound fertilizer production according to claim 3, characterized in that, The sun gear (10216) is meshed with two second planetary gears (10219) and two transmission gears (10220). The second planetary gears (10219) are fixedly connected to the top of the second rotating shaft (10207), and the transmission gears (10220) are rotatably connected to the planetary disk (10203).
5. The reaction vessel for compound fertilizer production according to claim 4, characterized in that, The transmission gear (10220) is meshed with a first planetary gear (10218), the first planetary gear (10218) is fixedly connected to the top of the first rotating shaft (10206), and the radius of the first planetary gear (10218) is smaller than that of the first planetary gear (10218).
6. The reaction vessel for compound fertilizer production according to claim 5, characterized in that, A gear ring (10217) is fixedly installed inside the planetary gear cavity (10202), and the gear ring (10217) meshes with the second planetary gear (10219).
7. The reaction vessel for compound fertilizer production according to claim 1, characterized in that, The top of one end of the cover (10201) is provided with several feeding ports (10210), and the bottom of the feeding ports (10210) is connected to a feeding pipe (10211), which is located inside the reactor assembly (101).
8. The reaction vessel for compound fertilizer production according to claim 1, characterized in that, The reactor assembly (101) includes a reaction vessel (10101), and the bottom of the reaction vessel (10101) is provided with a discharge port (10102).
9. A reaction vessel for compound fertilizer production according to claim 8, characterized in that, The reaction vessel (10101) is covered with an insulation layer (10103), and an interlayer (10104) is provided between the insulation layer (10103) and the reaction vessel (10101).
10. A reaction vessel for compound fertilizer production according to claim 9, characterized in that, A spiral tube (10105) is fixedly installed inside the interlayer (10104). The spiral tube (10105) has a connecting interface (10106) at both ends. Both connecting interfaces (10106) are located on the outside of the insulation layer (10103).
Citation Information
Patent Citations
A reactor for compound fertilizer production
CN117753347B