Carpet raw material impurity magnetic separation device

By designing a magnetic separation device for carpet raw materials, and utilizing the combination of a motor-driven eccentric wheel and an electromagnetic plate, the problem of low separation efficiency of metal impurities in carpet raw materials was solved, achieving efficient separation and collection and improving production efficiency.

CN224025253UActive Publication Date: 2026-03-24ANHUI JINNING CARPET CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

In existing technologies, carpet raw materials are inefficient and difficult to collect when removing metal impurities. Mesh sieves and air separation cause raw materials to scatter or adhere, while manual sorting is too inefficient.

Method used

A magnetic separation device for impurities in carpet raw materials was designed. The device uses a motor to drive an eccentric wheel to rotate, which in turn drives a rack and gear to rotate a rotating rod. The stirring plate and electromagnetic plate stir within a fixed shell, and the electromagnetic plate generates magnetic force to attract impurities. Combined with a fan and a collection box, efficient sorting and collection are achieved.

Benefits of technology

It achieves efficient removal of metal impurities from carpet raw materials, and through the cooperation of electromagnetic plates and fans, it facilitates raw material collection, improves impurity sorting efficiency and device convenience, and reduces cleaning workload.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a carpet raw material impurity magnetic separation device, and particularly relates to the technical field of carpet processing, the carpet raw material impurity magnetic separation device comprises a conical bottom plate, the outer wall of the conical bottom plate is fixedly connected with a connecting frame, the outer wall of the connecting frame is fixedly connected with a fixed shell, and the inner wall of the conical bottom plate is rotatably provided with a rotating rod through a bearing; a stirring plate is fixedly connected to the outer wall of the rotating rod, electromagnetic plates are fixedly connected to the two sides of the stirring plate, and a connecting wire is fixedly connected to one side of each electromagnetic plate. According to the carpet raw material impurity magnetic separation device, an eccentric wheel is driven by a motor to rotate, a stirring plate drives an electromagnetic plate to stir back and forth in a fixed shell, meanwhile, the electromagnetic plate is powered on to generate magnetic force, and then after raw materials are poured into the fixed shell, metal impurities in the raw materials can be adsorbed to the outer side of the electromagnetic plate; and the sorted raw materials can enter the storage basket through the fan-shaped opening of the connecting frame to be collected, magnetic separation operation on the raw materials is facilitated, and the sorting efficiency of the carpet raw material impurities is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to carpet processing technical field, concretely is a carpet raw material impurity magnetic separation device. BACKGROUND

[0002] Carpet is a floor covering made of natural fibers such as cotton, hemp, wool, silk, and grass yarn, or chemical synthetic fiber, which is woven, knitted, or woven by hand or mechanical process. It is one of the traditional art products in the world, which has the advantages of reducing noise, heat insulation, and improving foot feeling, preventing slipping, and preventing air pollution.

[0003] During the processing and production of carpets, the raw materials need to be treated first. During the treatment of raw materials, the metal impurities inside the raw materials need to be removed, and then an impurity sorting device needs to be used. The metal impurities can be removed by using a screen, air selection, magnetic separation, or manual selection. Since the raw materials are light cotton, hemp, and other materials, the screen and air selection will cause the raw materials to scatter or stick, making it difficult to collect the raw materials after sorting. Manual selection also results in low efficiency of raw material impurity sorting. Therefore, a carpet raw material impurity magnetic separation device needs to be proposed. SUMMARY

[0004] The utility model aims at providing a carpet raw material impurity magnetic separation device to solve the problem of inefficient impurity sorting and collection of raw materials as mentioned in the background.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a carpet raw material impurity magnetic separation device, comprising a conical bottom plate, the outer wall of the conical bottom plate is fixedly connected with a connecting frame, and the outer wall of the connecting frame is fixedly connected with a fixed shell, the inner wall of the conical bottom plate is rotatably installed with a rotating rod through a bearing, and the outer wall of the rotating rod is fixedly connected with an agitating plate, the two sides of the agitating plate are fixedly connected with an electromagnetic plate, and the side of the electromagnetic plate is fixedly connected with a connecting line, the bottom end outer wall of the rotating rod is fixedly connected with a gear, and the side of the gear is engaged with a rack, the bottom of the rack is fixedly connected with a limiting column, and the side of the limiting column is extruded with an eccentric wheel;

[0006] The bottom of the eccentric wheel is fixedly connected with a rotating column, the bottom of the conical bottom plate is fixedly connected with an inner plate, and the bottom of the inner plate is fixedly installed with an outer shell, the inside of the outer shell is fixedly installed with a motor, the inner wall of the connecting frame is extruded with an anti-skid strip, and the inner wall of the anti-skid strip is fixedly connected with a storage box, the bottom of the outer shell is fixedly connected with a supporting rod, and the bottom end of the supporting rod is fixedly connected with a base plate, the outer wall of the fixed shell is fixedly installed with a control screen.

[0007] Preferably, the connecting frame is annular, and the inner side of the connecting frame is symmetrically provided with a plurality of fan-shaped openings; the fixing shell is fixedly connected with the conical bottom plate through the connecting frame, and the top of the fixing shell is in a constricted structure.

[0008] Preferably, the three stirring plates are a group, and each group of stirring plates is arranged at equal distances on the outer wall of the rotating rod, and each group of stirring plates arranged above and below is staggered with each other; the top of the rack is fixedly connected with a moving strip, and the outer wall of the moving strip is movably connected with a limiting clamping plate.

[0009] Preferably, the limiting clamping plate is fixedly installed in the inner part of the conical bottom plate, and the rack is movably connected with the limiting clamping plate through the moving strip; the limiting column is symmetrically installed at the bottom of the rack, and the eccentric wheel is arranged between the limiting columns in a pressing manner.

[0010] Preferably, the rotating column is fixedly connected with the output shaft of the motor, and the rotating column is rotatably installed in the inner plate through a bearing; the bottom end of the rotating rod is rotatably connected with the inner plate through a bearing.

[0011] Preferably, the anti-skid strip is fixedly connected to the top outer wall of the storage box, and the anti-skid strip and the storage box are both in a fan-shaped structure; the storage box is clamped in the fan-shaped opening of the connecting frame through the anti-skid strip.

[0012] Preferably, the top of the base plate is provided with a storage basket, and the cross section of the storage basket is in a semi-annular structure; the storage basket is symmetrically arranged at the bottom of the connecting frame, and the top opening of the storage basket is arranged at the bottom of the fan-shaped opening of the connecting frame in a fit manner; the top of the fixing shell is provided with a cover plate, and the top of the cover plate is fixedly installed with a fan.

[0013] Compared with the prior art, the carpet raw material impurity magnetic separation device has the advantages that:

[0014] 1. The eccentric wheel is driven to rotate by the motor, thereby driving the rack to move left and right, and then driving the gear to rotate the rotating rod left and right, so that the stirring plate drives the electromagnetic plate to stir back and forth in the fixed shell; meanwhile, the electromagnetic plate generates a magnetic force when powered on, and then after the raw material is poured into the fixed shell, the metal impurities in the raw material are adsorbed on the outer side of the electromagnetic plate, and the sorted raw material enters the storage basket through the fan-shaped opening of the connecting frame for collection, and the raw material adhered to the inside of the fixed shell is fully discharged into the storage basket through the cooperation of the fan, thereby facilitating the collection of the raw material and the magnetic separation operation of the raw material, and improving the sorting efficiency of the carpet raw material impurities.

[0015] 2, the raw material is separated from the impurities by magnetic separation, the storage basket is removed from the bottom of the fixed shell, then the storage box is clamped in the fan-shaped opening of the connecting frame through the anti-skid strip, then the electromagnetic plate is powered off and demagnetized, and then the impurities adsorbed outside the electromagnetic plate fall into the storage box, and the impurities are fully dropped by rotating the stirring plate and the electromagnetic plate left and right driven by the motor, so that the impurity collection function of the carpet raw material impurity magnetic separation device is increased, the impurities are directly discharged to increase the impurity cleaning work, and the convenience of the carpet raw material impurity magnetic separation device is improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a whole structure schematic view of the utility model;

[0017] Figure 2 It is an internal structure schematic view of the fixed shell of the utility model;

[0018] Figure 3 It is a structure schematic view of the anti-skid strip and the storage box of the utility model;

[0019] Figure 4 It is a structure schematic view of the tapered bottom plate of the utility model;

[0020] Figure 5 It is a connection structure schematic view of the moving strip and the limiting clamping plate of the utility model;

[0021] Figure 6 It is a position structure schematic view of the limiting column and the eccentric wheel of the utility model.

[0022] In the drawing: 1, tapered bottom plate; 2, connecting frame; 3, fixed shell; 4, rotating rod; 5, stirring plate; 6, electromagnetic plate; 7, connecting line; 8, gear; 9, rack; 10, moving strip; 11, limiting clamping plate; 12, limiting column; 13, eccentric wheel; 14, rotating column; 15, motor; 16, anti-skid strip; 17, storage box; 18, shell; 19, support rod; 20, base plate; 21, control screen; 22, storage basket; 23, cover plate; 24, fan; 25, inner plate. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0024] Please refer to Figures 1-6The utility model provides a technical scheme: a carpet raw material impurity magnetic separation device, including conical bottom plate 1, the conical structure of conical bottom plate 1 is convenient for the raw material or impurity of top connection to slide down and discharge, the outer wall fixedly connected with connecting frame 2 of conical bottom plate 1, and the outer wall fixedly connected with fixed shell 3 of connecting frame 2, connecting frame 2 is annular structure, and the inside symmetry of connecting frame 2 is equipped with sector mouth, fixed shell 3 is fixedly connected with conical bottom plate 1 through connecting frame 2, and the top of fixed shell 3 is the shrinkage structure, the inner wall of conical bottom plate 1 is rotatably installed with rotating rod 4 through bearing, and the outer wall fixedly connected with agitator plate 5 of rotating rod 4, the both sides fixedly connected with electromagnetic plate 6 of agitator plate 5, and one side fixedly connected with connecting line 7 of electromagnetic plate 6, the inside of conical bottom plate 1 is provided with circuit board, and electromagnetic plate 6 is connected with circuit board through connecting line 7, motor 15 is connected with circuit board through wire, then circuit board is connected with control screen 21 through wire, and then the use of motor 15 and electromagnetic plate 6 is controlled conveniently through control screen 21, the bottom outer wall fixedly connected with gear 8 of rotating rod 4, and the side engagement of gear 8 has rack 9, three agitator plates 5 are a group, and every group agitator plate 5 is equidistant and is arranged on the outer wall of rotating rod 4, and every group agitator plate 5 is arranged alternately up and down, the top fixedly connected with moving strip 10 of rack 9, and the outer wall movable connection of moving strip 10 has limit stop plate 11, when eccentric wheel 13 extrudes limit post 12 and moves rack 9 left and right, moving strip 10 moves in the inside of limit stop plate 11, to make it convenient for the horizontal limit of rack 9, it is convenient for rack 9 to drive gear 8 to rotate left and right, the bottom fixedly connected with limit post 12 of rack 9, and one side extrusion of limit post 12 is provided with eccentric wheel 13, limit stop plate 11 is fixedly installed in the inside of conical bottom plate 1, and rack 9 is movably connected with limit stop plate 11 through moving strip 10, limit post 12 is symmetrically installed at the bottom of rack 9, and eccentric wheel 13 is extruded and arranged between limit post 12,

[0025] The bottom of the eccentric wheel 13 is fixedly connected with a rotating column 14, the bottom of the conical bottom plate 1 is fixedly connected with an inner plate 25, the bottom of the inner plate 25 is fixedly installed with an outer shell 18, the inside of the outer shell 18 is fixedly installed with a motor 15, the rotating column 14 is fixedly connected with the output shaft of the motor 15, the rotating column 14 is rotatably installed in the inner plate 25 through a bearing, the bottom end of the rotating rod 4 is rotatably connected with the inner plate 25 through a bearing, the inner wall of the connecting frame 2 is extrudedly provided with an anti-skid strip 16, the inner wall of the anti-skid strip 16 is fixedly connected with a storage box 17, the anti-skid strip 16 is fixedly connected to the top outer wall of the storage box 17, the cross sections of the anti-skid strip 16 and the storage box 17 are all fan-shaped structures, the storage box 17 is extrudedly and claspably arranged in the fan-shaped port of the connecting frame 2 through the anti-skid strip 16, the anti-skid strip 16 facilitates to increase the friction between the storage box 17 and the fan-shaped port, thereby facilitating to fix the storage box 17 in the fan-shaped port, thereby facilitating the use of the storage box 17, the bottom of the outer shell 18 is fixedly connected with a supporting rod 19, the bottom end of the supporting rod 19 is fixedly connected with a base plate 20, the outer wall of the fixed shell 3 is fixedly installed with a control screen 21, the base plate 20 is placed with a storage basket 22, the cross section of the storage basket 22 is a semi-annular structure, the storage basket 22 is symmetrically arranged at the bottom of the connecting frame 2, and the top opening of the storage basket 22 is abutly arranged at the bottom of the fan-shaped port of the connecting frame 2, thereby facilitating to receive the discharged raw materials in the fixed shell 3 through the storage basket 22, the top inlet of the fixed shell 3 is placed with a cover plate 23, and the top of the cover plate 23 is fixedly installed with an air fan 24.

[0026] Working principle: when the carpet raw material impurity magnetic separation device is used, the motor 15 is started to work through the control screen 21, the rotating column 14 is driven to rotate the eccentric wheel 13, thereby extruding the eccentric wheel 13 to the left and right limit posts 12 on both sides, the limit posts 12 are extruded to drive the rack 9 to move left and right, thereby driving the gear 8 to rotate left and right, so that the rotating rod 4 drives the stirring plate 5 and the electromagnetic plate 6 to rotate left and right, at the same time, the electromagnetic plate 6 is electrified to generate a magnetic force, the carpet raw materials are poured into the inlet of the fixed shell 3, thereby adsorbing the metal impurities in the raw materials on the outside of the electromagnetic plate 6, and the storage basket 22 is placed at the bottom of the connecting frame 2, thereby collecting the raw materials after magnetic separation into the storage basket 22, after magnetic separation, the cover plate 23 is covered on the top of the fixed shell 3, then the air fan 24 blows the raw materials adhered in the fixed shell 3 downward to discharge, then the storage basket 22 is taken out from the bottom of the connecting frame 2, and the storage box 17 is extruded and claspably arranged in the fan-shaped port of the connecting frame 2, then the electromagnetic plate 6 is de-energized and demagnetized through the control screen 21, thereby causing the metal impurities to fall into the storage box 17, and the electromagnetic plate 6 is rotated left and right through the use of the motor 15, thereby completely removing the residual impurities.

[0027] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A magnetic separation device for impurities in carpet stock material comprising a conical base plate (1), characterized in that: The outer wall of the conical bottom plate (1) is fixedly connected with a connecting frame (2), and the outer wall of the connecting frame (2) is fixedly connected with a fixed shell (3); the inner wall of the conical bottom plate (1) is rotatably installed with a rotating rod (4) through a bearing, and the outer wall of the rotating rod (4) is fixedly connected with an agitating plate (5); the two sides of the agitating plate (5) are fixedly connected with electromagnetic plates (6), and one side of the electromagnetic plate (6) is fixedly connected with a connecting line (7); the bottom end of the rotating rod (4) is fixedly connected with a gear (8), and one side of the gear (8) is engaged with a rack (9); the bottom of the rack (9) is fixedly connected with a limiting column (12), and one side of the limiting column (12) is extruded with an eccentric wheel (13). The bottom of the eccentric wheel (13) is fixedly connected with a rotating column (14), the bottom of the conical bottom plate (1) is fixedly connected with an inner plate (25), and the bottom of the inner plate (25) is fixedly installed with an outer shell (18); the inside of the outer shell (18) is fixedly installed with a motor (15); the inner wall of the connecting frame (2) is extruded with an anti-skid strip (16), and the inner wall of the anti-skid strip (16) is fixedly connected with a storage box (17); the bottom of the outer shell (18) is fixedly connected with a supporting rod (19), and the bottom end of the supporting rod (19) is fixedly connected with a base plate (20); the outer wall of the fixed shell (3) is fixedly installed with a control screen (21).

2. A magnetic separation device for impurities in a carpet stock material according to claim 1, characterized in that, The connecting frame (2) is in a ring structure, and the inner side of the connecting frame (2) is symmetrically provided with a fan-shaped opening; the fixed shell (3) is fixedly connected with the conical bottom plate (1) through the connecting frame (2), and the top of the fixed shell (3) is in a shrinkage structure.

3. A magnetic separation device for impurities in a carpet stock material according to claim 1, wherein Three agitating plates (5) form a group, and each group of agitating plates (5) is arranged at equal distances on the outer wall of the rotating rod (4), and each group of agitating plates (5) arranged above and below is staggered.

4. A magnetic separation device for impurities in a carpet stock material according to claim 3, wherein The top of the rack (9) is fixedly connected with a moving strip (10), and the outer wall of the moving strip (10) is movably connected with a limiting clamping plate (11).

5. A magnetic separation device for impurities in a carpet stock material according to claim 1, wherein The limiting clamping plate (11) is fixedly installed in the conical bottom plate (1), and the rack (9) is movably connected with the limiting clamping plate (11) through the moving strip (10); the limiting column (12) is symmetrically installed at the bottom of the rack (9), and the eccentric wheel (13) is extruded between the limiting columns (12).

6. A magnetic separation device for impurities in a carpet stock material according to claim 2, wherein The rotating column (14) is fixedly connected with the output shaft of the motor (15), and the rotating column (14) is rotatably installed in the inner plate (25) through a bearing; the bottom end of the rotating rod (4) is rotatably connected with the inner plate (25) through a bearing. The anti-skid strip (16) is fixedly connected to the top outer wall of the storage box (17), and the cross sections of the anti-skid strip (16) and the storage box (17) are both in a fan-shaped structure; the storage box (17) is extruded and clamped in the fan-shaped opening of the connecting frame (2) through the anti-skid strip (16).

7. A magnetic separation device for impurities in a carpet stock material according to claim 1, wherein The top of the base plate (20) is provided with a receiving basket (22), and the cross section of the receiving basket (22) is a semi-ring structure, the receiving basket (22) is symmetrically arranged at the bottom of the connecting frame (2), and the top opening of the receiving basket (22) is attached to the bottom of the fan-shaped opening of the connecting frame (2), the top of the fixed shell (3) is provided with a cover plate (23), and the top of the cover plate (23) is fixedly installed with a fan (24).