Spraying device for thin film capacitor production

By designing a hollow structure support frame, clamping seat, and clamping block, combined with an air pump to form negative pressure adsorption, the problem of incomplete coating of thin film capacitors was solved, achieving full coverage coating of capacitor shells and improving the safety of the processing environment.

CN224025374UActive Publication Date: 2026-03-24ANHUI SAFE ELECTRONICS
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-08
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing thin-film capacitor coating equipment suffers from incomplete coating of the clamped portion of the capacitor due to the clamping device, which affects the coating effect.

Method used

A spraying device for producing thin-film capacitors was designed. It uses a hollow support frame, clamping seat and clamping block with an air pump to form a negative pressure to adsorb the capacitor shell, and a sealing cover to prevent paint splashing and ensure that the capacitor shell is fully covered by spraying.

Benefits of technology

It achieves full-coverage spraying of capacitor casing, improving the spraying effect and the safety of the processing environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of capacitor production equipment, in particular to a spraying device for thin film capacitor production, which comprises a frame. A clamping mechanism is arranged in the machine frame and comprises a supporting frame, the supporting frame is of a disc-shaped structure, a sliding groove is formed in the supporting frame, the sliding groove is formed in the supporting frame in a surrounding mode, a driving disc is rotationally connected to the side face of the supporting frame, and a driving groove is formed in the inner side of the driving disc. The supporting frame of the hollow structure, the clamping base and the clamping block are matched with the air pump to extract air in the clamping block to form negative pressure, the negative pressure is used for adsorbing the shell of the capacitor, meanwhile, the clamping block is of a rod-shaped structure, and the clamping block can be inserted into the shell of the capacitor when the shell of the capacitor is adsorbed; and the stability is improved, and meanwhile, the outer surface of the capacitor shell can be completely exposed, so that the spraying processing effect is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to capacitor production equipment technical field, concretely is a kind of spraying device for film capacitor production. BACKGROUND

[0002] Metallized film capacitor is a kind of plastic film as dielectric, vacuum evaporation on the metallized layer of film as pole electronic component, for storing and releasing electric energy. Film capacitor becomes indispensable element in industry and consumer electronics by its stability and adaptability, especially in the occasion of high reliability and high frequency performance outstanding.

[0003] In order to significantly improve the environmental adaptability of capacitor, electrical performance and life, suitable coating (such as epoxy resin, silicon resin) can be selected, and suitable process parameters are used for spraying protection treatment on capacitor shell. But the spraying equipment in the prior art, since the clamping device is used to clamp the capacitor, the part of the capacitor clamped is not completely sprayed, which affects the spraying effect. In view of this, we innovatively put forward a spraying device specially designed for film capacitor production. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of spraying device for film capacitor production, which solves the problems mentioned in the above background.

[0005] To achieve the above object, the utility model provides the following technical scheme:

[0006] A kind of spraying device for film capacitor production, including rack;

[0007] The rack is equipped with clamping mechanism inside, the clamping mechanism includes support frame, the support frame is rotatably connected in the rack inside, the support frame is slidably connected with clamping seat on it, the inner side of the clamping seat is slidably connected with clamping block, the clamping block bottom end is fixedly connected with buffer spring, the inside of support frame, the inside of clamping seat and the inside of clamping block are all hollow structure, the side of the rack is fixedly connected with air pump, the air pump is interconnected with the inside of support frame by pipeline.

[0008] Preferably, the support frame is disc-shaped structure, the support frame is provided with sliding slot, the sliding slot is arranged around the support frame, the side of the support frame is rotatably connected with driving disc, the inner side of the driving disc is provided with driving slot.

[0009] Preferably, the clamping seat bottom end is fixedly connected with connecting pipeline, the connecting pipeline is interconnected with the inside of clamping seat, the connecting pipeline bottom end passes through support frame and is connected in the inside of support frame.

[0010] Preferably, the clamping block is a "earth" type structure, a sealing block is slidably connected to the bottom end of the clamping block, and a collecting hole is formed in the clamping seat.

[0011] Preferably, the rack is rotatably connected with a driving gear at the bottom end, the support frame and the driving disc are fixedly connected with a gear ring which is in mesh with the driving gear, and a motor is fixedly connected to the rack, and the output shaft of the motor is fixedly connected with the driving gear.

[0012] Preferably, the rack is rotatably connected with a driving gear at the bottom end, the support frame and the driving disc are fixedly connected with a gear ring which is in mesh with the driving gear, and a motor is fixedly connected to the rack, and the output shaft of the motor is fixedly connected with the driving gear.

[0013] Preferably, the clamping mechanism is provided with a spraying mechanism above, the spraying mechanism comprises a sealing cover connected to the top end of the rack, and a spray head is fixedly connected in the sealing cover.

[0014] By the above technical scheme, the spraying device for thin film capacitor production provided by the utility model has at least the following beneficial effects:

[0015] (1), the hollow structure of the support frame, the clamping seat and the clamping block cooperate with the air pump to extract the air in the clamping block to form negative pressure, and the negative pressure is used for adsorbing the shell of the capacitor, and the clamping block is a rod-shaped structure, which can be inserted into the shell of the capacitor when adsorbing the shell, thereby improving the stability and making the outer surface of the shell of the capacitor exposed, thereby improving the effect of spraying processing.

[0016] (2), the sealing cover structure can cover and shield the outside of the shell of the capacitor when spraying the shell, thereby avoiding the splashing of paint in the spraying process, thereby improving the safety performance of the processing environment. BRIEF DESCRIPTION OF DRAWINGS

[0017] The drawings described herein are used to provide a further understanding of the utility model and constitute a part of this application:

[0018] Figure 1 is a structural schematic view of the utility model;

[0019] Figure 2 is a structural schematic view of the utility model; Figure One ;

[0020] Figure 3 is a structural schematic view of the driving disc of the utility model;

[0021] Figure 4 is a structural schematic view of the utility model; Figure Two ;

[0022] Figure 5 It is the internal structure schematic view of the support frame of the utility model.

[0023] Figure 6 It is the structure schematic view of the clamping mechanism of the utility model.

[0024] In the figure: 1, rack; 2, clamping mechanism; 201, support frame; 202, sliding groove; 203, driving disc; 204, driving groove; 205, clamping seat; 206, clamping block; 207, buffer spring; 208, connecting pipeline; 209, sealing block; 210, collection hole; 211, air pump; 212, driving gear; 213, gear ring; 214, motor; 3, discharge port; 4, blanking plate; 5, feeding frame; 6, spraying mechanism; 601, sealing cover; 602, spray head. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0026] Embodiment 1

[0027] A kind of thin film capacitor production is sprayed with device, as shown in Figures 1-6 It includes rack 1;Rack 1 inside is equipped with clamping mechanism 2, clamping mechanism 2 can be clamped and fixed to capacitor shell, so as to facilitate the positioning of the shell of capacitor in the spraying process, improve the spraying effect of the shell of capacitor.

[0028] Specifically, the clamping mechanism 2 comprises a support frame 201 rotatably connected inside the rack 1, the support frame 201 is a disc-shaped structure, and the disc-shaped support frame 201 can switch the capacitor shell to make different capacitor shells switch in turn for spraying operation. The support frame 201 is provided with a sliding groove 202, the sliding groove 202 is arranged around the support frame 201, the sliding groove 202 structure can guide the movement of the capacitor shell, the direction of the sliding groove 202 is the same as the radius direction of the support frame 201, and the sliding groove 202 is provided with a plurality of sliding grooves. The side of the support frame 201 is rotatably connected with a driving disc 203, the inner side of the driving disc 203 is provided with a driving groove 204, the driving disc 203 can drive the clamping structure inside the sliding groove 202, so that the clamping structure and the clamped capacitor shell move along the sliding groove 202, the driving groove 204 is an eccentric circle, an ellipse or an arc structure, so that the driving disc 203 can drive the clamping structure to move in different directions inside the sliding groove 202 when rotating, realizing the effect of automatically moving out or storing the capacitor shell.

[0029] It is worth noting that the support frame 201 is slidably connected with a clamping seat 205, the clamping seat 205 is an L-shaped structure, and the clamping seat 205 is a hollow structure. The inner side of the clamping seat 205 is slidably connected with a clamping block 206, the clamping block 206 is provided with a cylindrical through hole in the middle and forms a hollow structure, and the clamping block 206 is arranged through the clamping seat 205. The bottom end of the clamping block 206 is fixedly connected with a buffer spring 207, and the buffer spring 207 structure can push the clamping block 206 to move outward.

[0030] Further, the support frame 201 is a hollow structure, the clamping seat 205 is fixedly connected with a connecting pipe 208 at the bottom end, the connecting pipe 208 is in communication with the inside of the clamping seat 205, the connecting pipe 208 is connected in the inside of the support frame 201 through the support frame 201, and the hollow support frame 201 can be in communication with the inside of the clamping seat 205 through the connecting pipe 208, so that the clamping seat 205 can keep in communication with the support frame 201 after moving.

[0031] In addition, the clamping block 206 has a "soil" - shaped structure. A sealing block 209 is slidably connected to the bottom end of the clamping block 206, and the sealing block 209 is fixedly connected inside the clamping seat 205. The clamping block 206 can cooperate with the sealing block 209 through the cylindrical through - hole on the inner side to realize the switching between the closed and open states of the clamping block 206. A collection hole 210 is formed on the clamping seat 205, and the structure of the collection hole 210 can cooperate with the clamping block 206 to adjust the open and closed states at the end of the clamping seat 205. A gas pump 211 is fixedly connected to the side of the frame 1. The gas pump 211 is interconnected with the inside of the support frame 201 through a pipeline. The gas pump 211 can be interconnected with the inside of the support frame 201 through a pipeline, discharge the air inside the support frame 201 through the pipeline, and use the negative pressure formed after discharging the air to adsorb and clamp the capacitor shell or suck the dripping paint during spraying into the clamping seat 205 or the inside of the support frame 201 for collection. At the same time, the pipeline is rotatably connected to the support frame 201, and the rotation of the support frame 201 does not affect the connection state between the pipeline and the inside of the support frame 201.

[0032] It should be noted that two driving gears 212 are rotatably connected to the bottom end of the frame 1. Tooth rings 213 that mesh with the driving gears 212 are fixedly connected to the sides of the support frame 201 and the driving disc 203 respectively. A motor 214 is fixedly connected to the frame 1, and the end of the output shaft of the motor 214 is fixedly connected to the driving gear 212. There are two motors 214, and the two motors 214 respectively control the rotation of the support frame 201 and the driving disc 203 through the corresponding driving gears 212.

[0033] Embodiment 2

[0034] As Figure 2 、 Figure 3 shown, on the basis of Embodiment 1, a spraying mechanism 6 is provided above the clamping mechanism 2, and the spraying mechanism 6 can perform spraying operations on the capacitor shell.

[0035] In this embodiment, the spraying mechanism 6 includes a sealing cover 601. The sealing cover 601 is connected to the top end inside the frame 1. A spray head 602 is fixedly connected inside the sealing cover 601. The spray head 602 is externally connected to a spraying device through a spraying pipeline. The structure of the sealing cover 601 can shield the capacitor shell to prevent paint from splashing during spraying. At the same time, the sealing cover 601 can drive the clamping block 206 through the bottom, so that the top end of the clamping seat 205 is opened and the dripping paint is collected.

[0036] It is worth mentioning that the discharge port 3 is arranged on the side of the rack 1, and the discharge plate 4 is fixedly connected to the rack 1, so that the capacitor shell can be conveniently discharged, the movement of the capacitor shell can be guided, and the completed capacitor shell can be collected through the collection structure arranged at the end of the discharge plate 4.

[0037] The spraying device for the film capacitor production is used, the capacitor shell is placed in the feeding frame 5 first, then the motor 214 is started, the motor 214 drives the driving gear 212 to rotate and drives the meshing gear ring 213 to rotate.

[0038] The end of the clamping block 206 below contacts the inner side of the capacitor shell. The clamping block 206 moves outward under the elastic driving of the buffer spring 207, and the collection hole 210 at the end of the clamping seat 205 is closed, and the clamping block 206 is separated from the sealing block 209 after moving. At the same time, the air pump 211 continuously operates and exhausts the air in the support frame 201, and when the end of the clamping block 206 contacts the inner side of the capacitor shell, the clamping block 206 is adsorbed and clamped by the negative pressure in the support frame 201. Then the continuously rotating driving disc 203 drives the clamping seat 205 to move inward along the sliding groove 202 again.

[0039] After the clamping seat 205 above moves, the capacitor shell corresponds to the position of the sealing cover 601, and after the clamping seat 205 drives the capacitor shell to move outward, the capacitor shell moves into the sealing cover 601. At the same time, the sealing cover 601 pushes the clamping block 206 into the clamping seat 205, and the clamping block 206 approaches the sealing block 209 and seals the clamping block 206. At the same time, the clamping block 206 loses the limitation of the clamping block 206 at the top of the clamping seat 205 after moving, and the collection hole 210 is opened, so that the falling paint can be collected through the collection hole 210 during spraying.

[0040] After the clamping seat 205 on the side moves to the end, the clamping block 206 moves inward under the limitation of the discharge plate 4, and after the sealing block 209 seals the clamping block 206, the capacitor shell loses the adsorption of the negative pressure of the clamping block 206 and slides outward, so that the completed capacitor shell can be conveniently collected.

[0041] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0042] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.

Claims

1. A spraying device for the production of thin-film capacitors, comprising a frame (1), characterized in that: The inside of the frame (1) is provided with a clamping mechanism (2), the clamping mechanism (2) includes a support frame (201), the support frame (201) is rotatably connected in the frame (1), the support frame (201) is slidably connected with a clamping seat (205), the inside of the clamping seat (205) is slidably connected with a clamping block (206), the bottom end of the clamping block (206) is fixedly connected with a buffer spring (207), the inside of the support frame (201), the inside of the clamping seat (205), the inside of the clamping block (206) are hollow structure, the side of the frame (1) is fixedly connected with an air pump (211), the air pump (211) is communicated with the inside of the support frame (201) through the pipeline.

2. The spraying device for producing a thin film capacitor according to claim 1, wherein: The support frame (201) is a disc structure, the support frame (201) is provided with a chute (202), the chute (202) is arranged on the support frame (201), the side of the support frame (201) is rotatably connected with a driving disc (203), the inside of the driving disc (203) is provided with a driving groove (204).

3. The spraying device for producing a thin film capacitor according to claim 1, wherein: The bottom end of the clamping seat (205) is fixedly connected with a connecting pipeline (208), the connecting pipeline (208) is communicated with the inside of the clamping seat (205), the bottom end of the connecting pipeline (208) penetrates through the support frame (201) and is connected in the support frame (201).

4. The thin film capacitor production spraying device according to claim 1, characterized in that: The clamping block (206) is a "earth" type structure, the bottom end of the clamping block (206) is slidably connected with a sealing block (209), the clamping seat (205) is provided with a collecting hole (210).

5. The thin film capacitor production spraying device according to claim 2, characterized in that: The bottom end of the frame (1) is rotatably connected with a driving gear (212), the side of the support frame (201) and the side of the driving disc (203) are fixedly connected with a gear ring (213) which is engaged with the driving gear (212), the frame (1) is fixedly connected with a motor (214), the output shaft of the motor (214) is fixedly connected with the driving gear (212).

6. The thin film capacitor production spraying device according to claim 1, characterized in that: The side of the frame (1) is provided with a discharge port (3), the frame (1) is fixedly connected with a discharging plate (4), the inside of the frame (1) is fixedly connected with a feeding frame (5).

7. The thin film capacitor production spraying device according to claim 1, characterized in that: The clamping mechanism (2) is provided with a spraying mechanism (6) above, the spraying mechanism (6) includes a sealing cover (601), the sealing cover (601) is connected to the top of the frame (1), the inside of the sealing cover (601) is fixedly connected with a spray head (602).