Glue dipping pool for production of chinlon cord fabric
The automated design of the lifting plate and electric push rod driving the lower pressure roller, combined with the use of scraper and heating tube, solves the problem of workers coming into contact with the glue in the glue dipping tank, and improves safety and glue dipping quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2026-03-24
AI Technical Summary
In existing dipping tanks, workers need to manually maneuver nylon cord fabric around the guide rollers during the dipping process, resulting in contact with the adhesive, making cleaning difficult and posing a risk of allergies.
A nylon cord fabric impregnation tank for production was designed. The system uses a lifting plate and an electric push rod to drive the lower pressure roller to automatically guide the nylon cord fabric into and out of the adhesive solution. Excess adhesive solution is scraped off by a scraper, and the temperature of the adhesive solution is controlled by a heating tube, reducing manual contact.
The automated dipping process reduces worker contact with the adhesive, improves safety and dipping quality, and avoids adhesive waste.
Smart Images
Figure CN224025466U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of impregnation tank, especially to a nylon cord fabric production impregnation tank. BACKGROUND
[0002] As the key framework material for manufacturing rubber products such as automobile tires, the performance of nylon cord fabric is directly related to the quality and service life of the final product. In the production process of nylon cord fabric, the impregnation process is a very important link, and the impregnation tank is the core equipment to realize the process.
[0003] The existing impregnation tank presses the cotton cord fabric in the inside of the impregnation tank through the guide roller, so that the glue solution is soaked, but the guide roller is generally fixed at the lower end of the inside of the impregnation tank. When impregnating, the cotton cord fabric needs to be manually wound from below the guide roller, which inevitably causes the workers to contact the glue solution, making it difficult to clean and causing the workers to have allergic problems. UTILITY MODEL CONTENT
[0004] The utility model aims at solving the shortcomings in the prior art and provides a nylon cord fabric production impregnation tank, which can reduce the contact between workers and glue solution and improve safety.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0006] A nylon cord fabric production impregnation tank, comprising a storage tank, the upper sides of the left and right ends of the storage tank are provided with lifting plates, the lower sides of the front and rear ends of the lifting plates are fixedly connected with connecting plates, the lower ends of the connecting plates are rotatably connected with lower pressing rollers, the left and right sides of the storage tank are fixedly connected with fixed blocks, the middle parts of the fixed blocks are penetrated with lifting rods, the top parts of the lifting rods are fixedly connected with the end parts of the lifting plates, the bottom parts of the lifting rods are fixedly connected with retaining rings, the upper sides of the left and right ends of the storage tank are fixedly connected with fixed plates, the upper ends of the fixed plates are fixedly connected with rotating shafts, the outer parts of the rotating shafts are rotatably connected with guide rollers, and the upper side of the fixed plate at the right end of the storage tank is provided with a scraping assembly.
[0007] Further, the middle part of the front side of the storage tank is fixedly connected with a machine plate, the inner side of the machine plate is installed with an electric push rod, the driving end of the electric push rod is fixedly connected with a push plate, and the left and right ends of the push plate are fixedly connected with the outer parts of the front ends of the lifting plates.
[0008] Further, the scraping assembly comprises rotating plates rotatably connected with the front and rear ends of the rotating shaft at the right end of the storage tank, the rotating plates are respectively located on the front and rear sides of the guide rollers, the upper ends of opposite sides of the rotating plates are fixedly connected with clamping plates, and the inner sides of the clamping plates are jointly provided with scraping plates that can move up and down.
[0009] Further, the right side of the clamping plate is threadedly connected with a first fastener for fixing the scraper.
[0010] Further, the opposite sides of the rotating plate are fixedly connected with arc-shaped plates, the lower side of the arc-shaped plate is close to the outer wall of the fixed plate, and the middle part of the arc-shaped plate is threadedly connected with a second fastener for fixing.
[0011] Further, the upper middle part of the storage pool is fixedly connected with a supporting plate, and the upper sides of the front and rear ends of the supporting plate are fixedly connected with control boxes.
[0012] Further, the front and rear sides of the inside of the storage pool are provided with heating pipes, and the upper end of the heating pipe penetrates through the supporting plate and is installed in the inside of the control box.
[0013] The utility model has the advantages of the following beneficial effects:
[0014] 1、The utility model discloses a driving lifting plate and driving down pressure roller through the electric push rod, and the cotton yarn cord fabric is pressed into the glue solution, and then the cord fabric is moved to the right, and the subsequent cord fabric is dipped in glue constantly, thereby avoiding that the worker contacts the glue solution for a long time.
[0015] 2、The utility model discloses a driving down pressure roller through the electric push rod, and the cotton yarn cord fabric is pressed into the glue solution, and then the cord fabric is moved to the right, and the subsequent cord fabric is dipped in glue constantly, thereby avoiding that the worker contacts the glue solution for a long time. DRAWINGS
[0016] Fig. 1 It is an overall schematic view of the utility model;
[0017] Fig. 2 It is a down pressure roller schematic view of the utility model;
[0018] Fig. 3 It is a scraper schematic view of the utility model.
[0019] LEGEND:
[0020] 1, storage pool, 2, fixed plate, 3, rotating shaft, 4, guide roller, 5, lifting plate, 6, connecting plate, 7, down pressure roller, 8, fixed block, 9, lifting rod, 10, baffle ring, 11, machine plate, 12, electric push rod, 13, push plate, 14, rotating plate, 15, clamping plate, 16, scraper, 17, first fastener, 18, arc-shaped plate, 19, second fastener, 20, supporting plate, 21, control box, 22, heating pipe. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be apparently and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the ordinary skilled in the art without creative labor belong to the scope of protection of the utility model.
[0022] With reference to Figs. 1-3 An embodiment provided by the utility model: a kind of polyamide cord fabric production dip tank, including storage pool 1, the upper side of the left and right two ends of storage pool 1 is provided with lifting plate 5, the lower side of the front and rear ends of lifting plate 5 is fixedly connected with connecting plate 6, the lower end of connecting plate 6 is rotatably connected with down roller 7, the left and right sides of storage pool 1 are fixedly connected with fixed block 8, the middle part of fixed block 8 is provided with lifting rod 9, the top of lifting rod 9 is fixedly connected in the end of lifting plate 5, the bottom of lifting rod 9 is fixedly connected with fender ring 10, the upper side of the left and right two ends of storage pool 1 is fixedly connected with fixed plate 2, the upper end of fixed plate 2 is fixedly connected with rotating shaft 3, the outside of rotating shaft 3 is rotatably connected with guide roller 4, the middle part of the front side of storage pool 1 is fixedly connected with machine plate 11, the inside of machine plate 11 is installed with electric push rod 12, the drive end of electric push rod 12 is fixedly connected with push plate 13, the left and right ends of push plate 13 are fixedly connected in the front end of the outside of lifting plate 5.
[0023] Polyamide cord fabric is introduced from the guide roller 4 at one end of storage pool 1, and the guide roller 4 is installed on the rotating shaft 3 on the fixed plate 2, which can rotate flexibly to provide initial guidance for the cord fabric; when the cord fabric enters the storage pool 1, the cotton cord fabric is wound over the guide roller 4 at the left end of the storage pool 1, and then passes under the two down rollers 7, and finally winds over the guide roller 4 at the right end of the storage pool 1, connected with the external winding equipment; through the work of the electric push rod 12, its drive end pushes the push plate 13, the push plate 13 drives the left and right ends of the lifting plate 5 to descend, the lifting plate 5 realizes stable lifting through the cooperation of the lifting rod 9 and the fixed block 8, and the fender ring 10 at the bottom of the lifting rod 9 prevents excessive lifting; as the lifting plate 5 descends, the down roller 7 at the lower end of the connecting plate 6 presses the cord fabric into the glue solution in the storage pool 1, ensuring that the cord fabric is fully dipped, and solving the problem that the cotton cord fabric needs to be manually wound under the guide rod when dipping, which inevitably causes workers to come into contact with the glue solution, making it difficult to clean and causing workers to have allergic reactions.
[0024] With reference to Figs. 1-3, the front and rear ends of the rotating shaft 3 at the right end of the storage pool 1 are rotatably connected with rotating plates 14, the rotating plates 14 are located at the front and rear sides of the guide rollers 4 respectively, the upper ends of the rotating plates 14 are fixedly connected with clamping plates 15 on the opposite sides respectively, the inner sides of the clamping plates 15 are provided with scraping plates 16 which are movable up and down in common, the right sides of the clamping plates 15 are threadedly connected with first fasteners 17 for fixing the scraping plates 16, the opposite sides of the rotating plates 14 are fixedly connected with arc-shaped plates 18, the lower sides of the arc-shaped plates 18 are close to the outer wall of the fixed plate 2, and the middle parts of the arc-shaped plates 18 are threadedly connected with second fasteners 19 for fixing.
[0025] The impregnated cord fabric is output from the other end of the storage pool 1 and guided through the guide rollers 4. At the right end of the storage pool 1, the rotating plates 14 at the front and rear sides of the guide rollers 4 can rotate around the rotating shaft 3, and the clamping plates 15 on the rotating plates 14 are provided with the scraping plates 16 inside; the positions of the scraping plates 16 are adjusted as needed, and the first fasteners 17 are tightened for fixing; when the cord fabric passes through, the scraping plates 16 can scrape off the excess glue solution on the surface of the cord fabric, avoiding waste; if it is necessary to adjust the angle of the scraping plates 16 to adapt to different situations, the rotating plates 14 are rotated, the arc-shaped plates 18 are rotated along the outer wall of the fixed plate 2, the rotating plates 14 are fixed by tightening the second fasteners 19 after being adjusted to the appropriate angle, so that the excess solution can flow into the storage pool 1 better.
[0026] Reference Figs. 1-3 The upper middle part of the storage pool 1 is fixedly connected with a supporting plate 20, the upper sides of the front and rear ends of the supporting plate 20 are fixedly connected with control boxes 21, and the inside of the storage pool 1 is provided with heating pipes 22 at the front and rear sides.
[0027] The heating pipes 22 at the front and rear sides inside the storage pool 1 are used for controlling the temperature of the glue solution. The upper ends of the heating pipes 22 penetrate through the supporting plate 20 and are connected into the control boxes 21, the control boxes 21 can control the working state of the heating pipes 22, so that the glue solution in the storage pool 1 is maintained at an appropriate temperature, the impregnation effect and the performance of the glue solution are ensured, and the even and good impregnation of the nylon cord fabric is facilitated.
[0028] Working principle: start the set electric push rod 12, drive the two ends of the lifting plate 5 upward through the push plate 13, so as to drive the lower roller 7 upward through the connecting plate 6, expose from the storage pool 1, then the cotton cord fabric is wound from above the guide roller 4 at the left end of the storage pool 1, then passes below the two lower rollers 7, and finally winds from above the guide roller 4 at the right end of the storage pool 1, connected with the external winding equipment, then start the set electric push rod 12 to drive the lower roller 7 to descend, immerse in the glue solution inside the storage pool 1, so as to press the cotton cord fabric into the glue solution, adjust the scraper 16 set on the clamping plate 15, so that the lower end of the scraper 16 is in contact with the surface of the cord fabric; the external winding equipment pulls the cord fabric to move to the right, so that the unglued cord fabric is dipped in the glue, at the same time, the scraper 16 cooperates with the guide roller 4 to scrape off the excess glue on the surface of the cord fabric and flows into the storage pool 1, the control box 21 is set to control the heating pipe 22 to heat the glue solution inside the storage pool 1, so as to keep it at a suitable temperature to avoid its solidification.
[0029] Finally, it should be pointed out that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing detailed description of the present application is made with reference to the foregoing embodiments, for the skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included in the scope of protection of the present application.
Claims
1. A nylon cord fabric production dip tank characterized by, The utility model provides a kind of storage pool, the left and right ends upper side of the storage pool (1) are provided with lifting plate (5), the front and rear ends lower side of the lifting plate (5) is fixedly connected with connecting plate (6), the lower end of the connecting plate (6) is rotatably connected with lower pressure roller (7), the front and rear sides of the storage pool (1) are fixedly connected with fixed block (8), the middle part of the fixed block (8) is provided with lifting rod (9), the top of the lifting rod (9) is fixedly connected in the end of lifting plate (5), the bottom of the lifting rod (9) is fixedly connected with fender ring (10), the left and right ends upper side of the storage pool (1) are fixedly connected with fixed plate (2), the upper end of the fixed plate (2) is fixedly connected with rotating shaft (3), the outside of the rotating shaft (3) is rotatably connected with guide roller (4), the upper side of the fixed plate (2) of the right end of the storage pool (1) is provided with scraping assembly.
2. The nylon cord fabric production impregnation tank according to claim 1, characterized in that: The front side middle part of the storage pool (1) is fixedly connected with machine plate (11), the inside of the machine plate (11) is mounted with electric push rod (12), the drive end of the electric push rod (12) is fixedly connected with push plate (13), the left and right ends of the push plate (13) are fixedly connected in the front end outside of lifting plate (5).
3. The nylon cord fabric production impregnation tank of claim 1, wherein: The scraping assembly includes the front and rear ends rotatably connected rotating plate (14) of the rotating shaft (3) of the right end of the storage pool (1), the rotating plate (14) is located respectively in the front and rear sides of guide roller (4), the upper end of the rotating plate (14) is fixedly connected with clamping plate (15) relative to one side, the inside of the clamping plate (15) is commonly provided with up and down movable scraper (16).
4. The nylon cord fabric production impregnation tank of claim 3, wherein: The right side of the clamping plate (15) is threadedly connected with first fastener (17) for fixing scraper (16).
5. The nylon cord fabric production dip tank of claim 3, wherein: The opposite side of the rotating plate (14) is fixedly connected with arc plate (18), the lower side of the arc plate (18) is tightly attached to the outer wall of fixed plate (2), the middle part of the arc plate (18) is threadedly connected with second fastener (19) for fixing.
6. The nylon cord fabric production dip tank of claim 1, wherein: The upper middle part of the storage pool (1) is fixedly connected with supporting plate (20), the front and rear ends upper side of the supporting plate (20) is fixedly connected with control box (21).
7. The nylon cord fabric production dip tank of claim 1, wherein: The inside front and rear sides of the storage pool (1) are provided with heating pipe (22), the upper end of the heating pipe (22) penetrates supporting plate (20) and is installed in the inside of control box (21).