Optical film cleaning, detecting and sorting all-in-one machine

Abstract

The utility model discloses an optical film cleaning, detecting and sorting all-in-one machine which comprises a frame body, a fixing body is fixedly connected to an inner cavity of the frame body, a servo motor is fixedly connected to one end of the fixing body, a transmission shaft is movably connected to the end, away from the fixing body, of the servo motor, and a connecting rod is movably connected to the outer side of the transmission shaft. The device can be connected with an existing device, online synchronous recognition and sorting are achieved, the device can also be independently used as a detection device, a turnover conveying mechanism and the recognition function of an upper camera and a lower camera are additionally arranged, the defect detection rate can reach 99% or above, manpower is saved, the detection efficiency is improved, and the production cost is reduced. Compared with the prior art, two persons are used for full inspection of products, one person is used for spot inspection of non-defective products and reinspection of defective products, the non-defective products and the defective products are placed in a partitioned mode, the risk that the defective products flow out is reduced, the device has the counting function, through computer setting, when the non-defective products reach the required number, buzzing reminding can be achieved, and the risk of short packaging caused by manual counting of personnel is avoided.

Description

TECHNICAL FIELD

[0001] The utility model relates to optical cleaning detection technical field, concretely is a kind of optical film piece cleaning detection sorting integrated machine. BACKGROUND

[0002] Optical film piece is a kind of film piece that can change the propagation and reflection direction of light, it can be single layer or multilayer, be composed of different kinds of materials, optical film piece can reach different effects by changing different materials, thickness, reflectivity, transmittance etc., the application field of this kind of film piece is very extensive, including optical instrument, electronic display, solar cell etc.

[0003] For example, the announcement number CN118437681A discloses a kind of optical film piece cleaning system and cleaning method, including workbench, the outer surface of one side of workbench is fixedly installed with water pump frame, the outer surface of the front end of water pump frame is fixedly installed with flushing device, the flushing device includes fixed shaft, connecting plate, hollow plate, trapezoidal shower head, transmission pipe and water pipe joint, the outer surface of the front end of water pump frame is fixedly sleeved with fixed shaft;

[0004] The patent installs fixed shaft in the front end of water pump frame by flushing device, water is extracted by water pump frame and is transmitted to hollow plate by transmission pipe, optical film piece is cleaned on both sides by trapezoidal shower head, but the equipment only has single surface cleaning function, cannot distinguish good product and defective product, cannot be sorted, personnel needs to carry out full inspection to product again, increases the risk of defective product generation. UTILITY MODEL CONTENT

[0005] The utility model aims at providing a kind of optical film piece cleaning detection sorting integrated machine to solve the risk of defective product generation that cannot distinguish good product and defective product, cannot be sorted, personnel needs to carry out full inspection to product again in the above background art.

[0006] To solve the above technical problem, the utility model is realized by the following technical scheme:

[0007] The utility model is a kind of optical film piece cleaning detection sorting integrated machine, including frame body: the inner chamber of frame body is fixedly connected with fixed body, one end of fixed body is fixedly connected with servo motor, the end of servo motor away from fixed body is movably connected with transmission shaft, the outer side of transmission shaft is movably connected with connecting rod, the top side of the end of transmission shaft away from servo motor is fixedly provided with limit post.

[0008] Further, the bottom of frame body is fixedly connected with universal wheel, the universal wheel is symmetrically provided with several, the bottom of frame body is also fixedly provided with positioning post, the number of positioning post and the universal wheel is same.

[0009] Further, the inner cavity of the frame body is movably connected with a conveying belt, the left end of the frame body is fixedly connected with a display, the inner cavity of the frame body is fixedly connected with a lower detection camera, and the frame body and the lower detection camera are connected through a fixing body.

[0010] Further, the inner cavity of the frame body is fixedly connected with a protective cover, the frame body and the protective cover are connected through a fixing body, the inner cavity of the protective cover is fixedly connected with a dust sticking roller, the inner cavity of the protective cover is fixedly connected with a silica gel roller shaft, and the silica gel roller shaft is fixedly arranged at the bottom end of the dust sticking roller.

[0011] Further, the inner cavity of the frame body is movably connected with a reversible conveying belt, the reversible conveying belt and the frame body are connected through a shaft body, the reversible conveying belt is movably arranged at the right end of the protective cover, and the inner cavity of the reversible conveying belt is fixedly connected with a movable connecting support.

[0012] Further, the inner cavity of the frame body is fixedly connected with a laser material feeding sensor, the bottom end of the inner cavity of the frame body is fixedly connected with an NG product collecting box, and the right end of the frame body is fixedly connected with an OK product collecting box.

[0013] Further, the inner cavity of the top end of the frame body is fixedly connected with an upper detection camera, the upper detection camera is symmetrically provided with two, the inner cavity of the top end of the frame body is fixedly connected with a light pipe, and the light pipe is fixedly arranged at the right end of the upper detection camera.

[0014] Further, the top end of the frame body is fixedly connected with a fan filter, the fan filter is symmetrically provided with two, the right end of the frame body is fixedly connected with a dust cover, the top end of the frame body is fixedly connected with a warning lamp, and the frame body is connected through the fan filter and the warning lamp.

[0015] The utility model has the following beneficial effects:

[0016] One, the utility model discloses can connect the existing equipment, realizes online synchronous identification sorting, also can be used as detection equipment alone, increases the turnover conveying mechanism, and the upper and lower camera identification function, and the defective detection rate can reach 99% or above, and manpower is saved, and the product is fully detected before equipping two people, changes and equips one person to draw the good product, and rechecks the defective product, and good products and defective products are placed in different areas, reduce the defective outflow risk, and the equipment has the counting function, when the good product reaches the required number, can buzz and remind through the computer setting, does not need personnel to count manually and causes the short loading risk. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiment description, obviously, the drawings described in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.

[0018] Figure 1 It is the whole schematic view of the present application;

[0019] Figure 2 It is the display connection schematic view of the present application;

[0020] Figure 3 It is the present application Figure 2 It is the enlarged schematic view of A in the present application;

[0021] Figure 4 It is the laser material feeding sensor connection schematic view of the present application.

[0022] In the drawings, the component list represented by each number is as follows:

[0023] In the drawings, 1, frame body; 2, universal wheel; 3, conveying belt; 4, display; 5, lower detection camera; 6, protective cover; 7, dust sticking roller; 8, silica gel roller shaft; 9, reversible conveying belt; 10, movable connecting support; 11, fixed body; 12, servo motor; 13, transmission shaft; 14, connecting rod; 15, laser material feeding sensor; 16, NG product collecting box; 17, OK product collecting box; 18, upper detection camera; 19, light pipe; 20, fan filter; 21, dust cover; 22, warning light. DETAILED DESCRIPTION

[0024] The technical scheme in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application, obviously, the described embodiments are only some embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the present application.

[0025] In order to make the purpose, technical scheme and advantages of the present application more clear, the following will further describe the embodiment of the present application in combination with the drawings.

[0026] Please refer to Figures 1-4 The present application is an optical film cleaning, detecting and sorting all-in-one machine, which comprises a frame body 1:

[0027] The inner cavity of the frame body 1 is fixedly connected with a fixed body 11, one end of the fixed body 11 is fixedly connected with a servo motor 12, the end of the servo motor 12 away from the fixed body 11 is movably connected with a transmission shaft 13, the outer side of the transmission shaft 13 is movably connected with a connecting rod 14, and the top side of the end of the transmission shaft 13 away from the servo motor 12 is fixedly provided with a limiting column.

[0028] It can be connected with existing equipment to realize online synchronous identification and sorting, or can be used as a detection device alone.

[0029] The bottom end of the frame body 1 is fixedly connected with universal wheels 2, the universal wheels 2 are symmetrically provided, and the bottom end of the frame body 1 is also fixedly provided with positioning columns, and the number of the positioning columns is the same as that of the universal wheels 2.

[0030] The turnover conveying mechanism and the up-down camera identification function are added, and the bad detection rate can reach more than 99%.

[0031] The inner cavity of the frame body 1 is movably connected with a conveying belt 3, the left end of the frame body 1 is fixedly connected with a display 4, the inner cavity of the frame body 1 is fixedly connected with a lower detection camera 5, and the frame body 1 and the lower detection camera 5 are connected through the fixed body 11.

[0032] The manpower is saved, and the previous two-person full inspection product is changed to one-person sampling of good products, and the bad products can be rechecked.

[0033] The inner cavity of the frame body 1 is fixedly connected with a protective cover 6, the frame body 1 and the protective cover 6 are connected through the fixed body 11, the inner cavity of the protective cover 6 is fixedly connected with a dust sticking roller 7, the inner cavity of the protective cover 6 is fixedly connected with a silica gel roller shaft 8, and the silica gel roller shaft 8 is fixedly arranged at the bottom end of the dust sticking roller 7.

[0034] The good products and the bad products are placed in different areas, and the risk of bad product outflow is reduced.

[0035] The inner cavity of the frame body 1 is movably connected with a turnover conveying belt 9, the turnover conveying belt 9 and the frame body 1 are connected through a shaft body, the turnover conveying belt 9 is movably arranged at the right end of the protective cover 6, and the inner cavity of the turnover conveying belt 9 is fixedly connected with a movable connecting support 10.

[0036] The device has a counting function, and when the good products reach the required number, a buzzer can be used for reminding, so that the risk of short supply caused by manual counting is avoided.

[0037] The inner cavity of the frame body 1 is fixedly connected with a laser material feeding sensor 15, the bottom end of the inner cavity of the frame body 1 is fixedly connected with an NG product collecting box 16, and the right end of the frame body 1 is fixedly connected with an OK product collecting box 17.

[0038] The inner cavity of the top end of the frame body 1 is fixedly connected with an upper detection camera 18, the upper detection camera 18 is symmetrically provided with two, the inner cavity of the top end of the frame body 1 is fixedly connected with a light pipe 19, and the light pipe 19 is fixedly arranged at the right end of the upper detection camera 18.

[0039] The top end of the frame body 1 is fixedly connected with a fan filter 20, the fan filter 20 is symmetrically provided with two, the right end of the frame body 1 is fixedly connected with a dust cover 21, the top end of the frame body 1 is fixedly connected with a warning light 22, and the frame body 1 is connected through the fan filter 20 and the warning light 22.

[0040] Working principle: the product enters from the leftmost end and can be directly connected to the cutting machine equipment, the product passes through the left conveying belt 3, the lower detection camera 5 and the upper detection camera 18 to complete the front and back detection of the product, the upper and lower dust removal shafts clean the front and back of the product, the dust sticking roller 7 shaft sticks and removes foreign matters on the surface of the product, the dust sticking paper sticks and removes foreign matters on the surface of the dust sticking roller 7 shaft, the product passes through the right conveying belt 3, the good product: when the computer identifies the good product, the conveying belt 3 remains unchanged, the product smoothly passes through the conveying belt 3 and falls into the OK product collecting box 17 at the rightmost end of the equipment; the defective product: when the computer at the front end identifies the defective product or the substandard product, the computer gives a signal to the servo motor 12, the motor rotates to the right, through the transmission shaft 13, the connecting rod 14 and the movement of the movable connecting support 10, the rotatable conveying belt 9 is kept rotating clockwise by 30°, so that the product falls into the NG product collecting box 16 below the conveying belt 3, after the product smoothly falls into the NG product collecting box 16, the laser discharging sensor 15 identifies and reversely gives a computer signal, the servo motor 12 is reversed to make the rotatable conveying belt 9 restore to the horizontal state, the above operation is repeated to complete the good product identification and online sorting function of the product, and the whole equipment is provided with universal wheels 2 and can be connected to the existing cutting machine to realize online detection, or can be used for detection alone, which is convenient and fast.

[0041] This step,

[0042] 1. The existing equipment can be connected to realize online synchronous identification and sorting, or can be used as a detection device alone;

[0043] 2. The rotatable conveying mechanism and the upper and lower camera identification function are added, and the defective detection rate can reach more than 99%;

[0044] 3. Labor is saved, and two people are previously arranged to detect all products, which is changed to one person to detect good products and recheck defective products;

[0045] 4. Good products and defective products are placed in different areas to reduce the risk of defective product outflow;

[0046] 5. The equipment has a counting function, and when the number of good products reaches the required number, a buzzer can be used for reminding, so that personnel manually counting causes the risk of short loading.

[0047] In the description of the utility model, still need to explain, unless another explicit provision and limitation, term " set ", " install ", " link ", " connect " should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected; can be mechanical connection, also can be electrical connection; can be directly connected, also can be indirectly connected through the intermediate medium, can be two elements inside the communication. For ordinary skilled person in the art, can understand the specific meaning of the above terms in the utility model according to specific circumstances.

[0048] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details and limit the utility model to the specific embodiments described. Obviously, according to the content of the specification, many modifications and changes can be made. The specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that the skilled in the art can well understand and utilize the utility model. The utility model is limited by the claims and the entire scope and equivalents thereof.

Claims

1. An integrated machine for cleaning, inspecting, and sorting optical films, characterized in that, Including the frame (1): The inner cavity of the frame (1) is fixedly connected to a fixing body (11), one end of the fixing body (11) is fixedly connected to a servo motor (12), the end of the servo motor (12) away from the fixing body (11) is movably connected to a transmission shaft (13), the outer side of the transmission shaft (13) is movably connected to a connecting rod (14), and a limiting post is fixedly provided on the top side of the end of the transmission shaft (13) away from the servo motor (12).

2. The integrated machine for cleaning, inspecting, and sorting optical films according to claim 1, characterized in that: The bottom end of the frame (1) is fixedly connected with casters (2), and several casters (2) are symmetrically arranged. The bottom end of the frame (1) is also fixedly provided with positioning posts, and the number of positioning posts is the same as that of the casters (2).

3. The integrated machine for cleaning, inspecting, and sorting optical films according to claim 2, characterized in that: The inner cavity of the frame (1) is movably connected to a conveyor belt (3), the left end of the frame (1) is fixedly connected to a display (4), the inner cavity of the frame (1) is fixedly connected to a lower detection camera (5), and the frame (1) and the lower detection camera (5) are connected by a fixing body (11).

4. The integrated machine for cleaning, inspecting, and sorting optical films according to claim 3, characterized in that: The inner cavity of the frame (1) is fixedly connected to a protective cover (6), and the frame (1) and the protective cover (6) are connected by a fixing body (11). The inner cavity of the protective cover (6) is fixedly connected to a dust-sticking roller (7), and the inner cavity of the protective cover (6) is fixedly connected to a silicone roller shaft (8). The silicone roller shaft (8) is fixedly set at the bottom end of the dust-sticking roller (7).

5. The integrated machine for cleaning, inspecting, and sorting optical films according to claim 4, characterized in that: The inner cavity of the frame (1) is movably connected to a rotatable conveyor belt (9), and the rotatable conveyor belt (9) and the frame (1) are connected by a shaft. The rotatable conveyor belt (9) is movably disposed at the right end of the protective cover (6), and the inner cavity of the rotatable conveyor belt (9) is fixedly connected to a movable connecting bracket (10).

6. The integrated machine for cleaning, inspecting, and sorting optical films according to claim 5, characterized in that: A laser feeding sensor (15) is fixedly connected to the inner cavity of the frame (1), an NG product receiving box (16) is fixedly connected to the bottom of the inner cavity of the frame (1), and an OK product receiving box (17) is fixedly connected to the right end of the frame (1).

7. The integrated machine for cleaning, inspecting, and sorting optical films according to claim 6, characterized in that: An upper detection camera (18) is fixedly connected to the inner cavity at the top of the frame (1). There are two upper detection cameras (18) symmetrically arranged. A light tube (19) is fixedly connected to the inner cavity at the top of the frame (1). The light tube (19) is fixedly arranged at the right end of the upper detection camera (18).

8. The integrated machine for cleaning, inspecting, and sorting optical films according to claim 7, characterized in that: A fan filter (20) is fixedly connected to the top of the frame (1). Two fan filters (20) are symmetrically arranged. A dust cover (21) is fixedly connected to the right end of the frame (1). A warning light (22) is fixedly connected to the top of the frame (1). The frame (1) is connected through the fan filter (20) and the warning light (22).

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