Inductance element pin welding device
The welding device, driven by cylinders and motors, automatically pushes the solder bar and blows it evenly, solving the problem of low automation in existing inductor component lead welding devices. It achieves a high-efficiency welding process without human intervention, improving efficiency and quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-12
- Publication Date
- 2026-03-24
AI Technical Summary
Existing inductor pin soldering equipment has a low degree of automation, requiring manual assistance in placing and pushing solder bars, which is labor-intensive, time-consuming, and inefficient.
The welding device, driven by cylinders and motors, automatically pushes the solder bar and blows it evenly with a hot air blower, achieving a welding process without human intervention. Combined with the removable screw cap design, it facilitates the replacement of the solder bar.
It achieves automated welding, saves manpower, improves welding efficiency and quality, avoids cold solder joints, and simplifies the solder bar replacement process.
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Figure CN224026665U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to inductance element pin welding technical field especially relates to an inductance element pin welding device. BACKGROUND
[0002] The inductance element pin welding refers to the process that the pin of inductor is connected to the circuit board or other conductive substrate through the welding process, the existing inductance element pin welding device usually places the inductance element on the welding machine, then the tin bar is manually held to align the position needing welding, the tin bar is melted through the welding gun, the melted tin bar falls to the inductance element and the pin connection place to carry out the welding, but because in the process of welding, the tin bar still needs manual assistance to place and push, the automation degree is limited, and the manpower and time are wasted.
[0003] Therefore, it is necessary to design an inductance element pin welding device which can automatically push the tin bar and carry out welding without manual intervention, save manpower and time, and improve work efficiency. UTILITY MODEL CONTENTS
[0004] In order to overcome the shortcomings of the existing inductance element pin welding device, in the process of welding, manual assistance is still needed to place and push the tin bar, the automation degree is limited, and the manpower and time are wasted, the utility model provides an inductance element pin welding device which can automatically push the tin bar and carry out welding without manual intervention, save manpower and time, and improve work efficiency.
[0005] The technical implementation scheme of the utility model is as follows: an inductance element pin welding device, including workbench, sliding rail, placing table, first trackless cylinder, second trackless cylinder, third trackless cylinder, fixing frame and welding assembly, the upper side of the workbench is connected with the sliding rail, the placing table is connected with the sliding rail through the damping sliding type, the left and right sides of the workbench are connected with the first trackless cylinder, the sliding blocks of the first trackless cylinder are connected with the second trackless cylinder, the sliding blocks of the second trackless cylinder are connected with the third trackless cylinder, the sliding blocks of the third trackless cylinder are connected with the fixing frame, and the welding assembly is provided with the welding assembly capable of welding the inductance element pin.
[0006] More preferably, a plurality of buttons are arranged on the workbench.
[0007] More preferably, a plurality of buttons are arranged on the workbench.
[0008] More preferably, the welding assembly comprises a welding gun, a motor, a rotating block, a multi-stage electric push rod, a screw cap and a tin bar, the front lower side of the fixing frame is connected with the welding gun, the left front part of the fixing frame is connected with the motor, the output shaft of the motor is connected with the rotating block, the lower side of the rotating block is connected with the multi-stage electric push rod, and the tin bar is detachably connected with the multi-stage electric push rod through the screw cap on the telescopic end of the multi-stage electric push rod.
[0009] More preferably, the screw cap is provided with anti-skid lines.
[0010] More preferably, the hot air machine and the connecting frame are further included, the connecting frame is connected to the rear of the fixing frame, and the hot air machine is connected to the left and right parts of the connecting frame.
[0011] Beneficial effects: 1. The first trackless air cylinder, the second trackless air cylinder and the third trackless air cylinder control the position of the welding gun, and then the multi-stage electric push rod is started to drive the tin bar to move, so that the tin bar is melted and continues to be welded, achieving the effect that the tin bar can be automatically pushed and welded at the same time, without manual intervention, saving manpower and time, and improving work efficiency.
[0012] 2. The hot air machine is started, the melted tin bar is blown evenly by the hot air machine, achieving the effect that the melted tin bar can be blown evenly, avoiding that the melted tin bar is accumulated in one place to cause virtual welding, and improving the welding quality.
[0013] 3. The screw cap is rotated, the screw cap moves downward under the action of the screw thread, the shorter tin bar is taken out, then the new tin bar is butted with the telescopic end of the multi-stage electric push rod, then the screw cap is inserted through the tin bar and the telescopic end of the multi-stage electric push rod, and then the screw cap is rotated, so that the screw cap moves upward under the action of the screw thread, achieving the effect that the tin bar can be conveniently replaced, and the subsequent welding work is facilitated. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a three-dimensional structure schematic view of the utility model.
[0015] Figure 2 It is a three-dimensional structure schematic view of the first trackless air cylinder, the second trackless air cylinder and other components of the utility model.
[0016] Figure 3 It is a three-dimensional structure schematic view of the fixing frame, the welding gun and other components of the utility model.
[0017] Figure 4 It is a three-dimensional structure schematic view of the rotating block, the multi-stage electric push rod and other components of the utility model.
[0018] In the drawing, the label name is: 1, workbench, 101, sliding rail, 102, placing table, 2, first trackless air cylinder, 3, second trackless air cylinder, 4, third trackless air cylinder, 5, fixing frame, 6, welding gun, 7, motor, 8, rotating block, 9, multi-stage electric push rod, 10, screw cap, 11, tin bar, 12, hot air machine, 1201, connecting frame. DETAILED DESCRIPTION
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] An inductor lead soldering device, such as Figures 1-4 As shown, the assembly includes a worktable 1, a slide rail 101, a placement platform 102, a first trackless cylinder 2, a second trackless cylinder 3, a third trackless cylinder 4, a fixing frame 5, a welding torch 6, a motor 7, a rotating block 8, a multi-stage electric push rod 9, a screw cap 10, a solder bar 11, a hot air blower 12, and a connecting frame 1201. The worktable 1 has four buttons for easy operation. The slide rail 101 is connected to the upper side of the worktable 1, and the placement platform 102 is connected to the slide rail 101 via a damped sliding mechanism. The placement platform 102 has a placement slot. The first trackless cylinder 2 is connected to both the left and right sides of the worktable 1. Each trackless cylinder 2 has a second trackless cylinder 3 connected to its slider. The sliders of the second trackless cylinders 3 are connected to a third trackless cylinder 4. A welding gun 6 is connected to the lower front side of the fixed frame 5. A motor 7 is connected to the front left side of the fixed frame 5. A rotating block 8 is connected to the output shaft of the motor 7. A multi-stage electric push rod 9 is connected to the lower side of the rotating block 8. A solder strip 11 is detachably connected to the telescopic end of the multi-stage electric push rod 9 through a screw cap 10. The screw cap 10 has anti-slip texture for easy anti-slip. A connecting frame 1201 is connected to the rear of the fixed frame 5. Hot air blowers 12 are connected to both the left and right sides of the connecting frame 1201.
[0021] In use of the device, first, the workbench 1 is placed in the inductance element pin welding area, then the placement table 102 is moved to the center on the slide rail 101, then the inductance element with the pin is placed on the placement table 102, then the first trackless air cylinder 2 is started through the button, the welding gun 6 is driven to move forward and backward, then the third trackless air cylinder 4 is started, the welding gun 6 on the fixing frame 5 is driven to move left and right, so that the welding gun 6 is aligned with the position to be welded, then the second trackless air cylinder 3 is started, the welding gun 6 is driven to move downward, so that it is close to the welding position, then the motor 7 is started, the multi-stage electric push rod 9 is driven to rotate, so that the tin bar 11 rotates, so that the tin bar 11 contacts the welding gun 6, so that the tin bar 11 melts and falls to the inductance element and the pin connection for welding, then the position of the welding gun 6 is controlled through the first trackless air cylinder 2, the second trackless air cylinder 3 and the third trackless air cylinder 4, then the multi-stage electric push rod 9 is started, the tin bar 11 is driven to move, so that the tin bar 11 continues to melt and weld, so that the tin bar 11 can be pushed and welded automatically without manual intervention, saving manpower and time, improving work efficiency, after the tin bar 11 melts, the hot air blower 12 on the connecting frame 1201 can be started, the hot air blower 12 blows the melted tin bar 11 evenly, so that the melted tin bar 11 can be blown evenly to avoid virtual welding caused by accumulation of the melted tin bar 11, improving the welding quality, when the tin bar 11 is used up, the screw cap 10 can be rotated, the screw cap 10 moves downward under the action of the screw thread, then the shorter tin bar 11 is taken out, then the new tin bar 11 is connected with the telescopic end of the multi-stage electric push rod 9, then the screw cap 10 is inserted through the tin bar 11 and the telescopic end of the multi-stage electric push rod 9, then the screw cap 10 is rotated, so that the screw cap 10 moves upward under the action of the screw thread to fix the tin bar 11, so that the tin bar 11 can be conveniently replaced for subsequent welding work.
[0022] Although the present disclosure has been shown and described with respect to certain exemplary embodiments thereof, it should be understood by the skilled in the art that certain changes and modifications can be made within the scope of the present disclosure, without departing from the spirit and scope of the present disclosure as defined in the appended claims and equivalents thereof. Therefore, the scope of the present disclosure should not be limited to the above-described embodiments, but should be determined only by the appended claims, and should be defined by equivalents of the appended claims.
Claims
1. An inductor lead soldering device, characterized in that, It includes a worktable (1), a slide rail (101), a placement platform (102), a first trackless cylinder (2), a second trackless cylinder (3), a third trackless cylinder (4), a fixing frame (5), and a welding assembly. The upper side of the worktable (1) is connected to the slide rail (101), and the placement platform (102) is connected to the slide rail (101) by a damping sliding mechanism. The left and right sides of the worktable (1) are connected to the first trackless cylinder (2), and the sliders of the first trackless cylinder (2) are connected to the second trackless cylinder (3). The sliders of the second trackless cylinder (3) are connected to the third trackless cylinder (4), and the sliders of the third trackless cylinder (4) are connected to the fixing frame (5). The welding assembly is equipped with a welding component that can weld the pins of inductor components.
2. The inductor pin soldering apparatus according to claim 1, characterized in that, The workbench (1) has multiple buttons.
3. The inductor lead soldering apparatus according to claim 1, characterized in that, The placement platform (102) has a placement slot.
4. The inductor lead soldering apparatus according to claim 1, characterized in that, The welding assembly includes a welding torch (6), a motor (7), a rotating block (8), a multi-stage electric push rod (9), a screw cap (10), and a solder bar (11). The welding torch (6) is connected to the lower front of the fixing frame (5), the motor (7) is connected to the front left of the fixing frame (5), the rotating block (8) is connected to the output shaft of the motor (7), the multi-stage electric push rod (9) is connected to the lower side of the rotating block (8), and the solder bar (11) is detachably connected to the telescopic end of the multi-stage electric push rod (9) through the screw cap (10).
5. An inductor lead soldering apparatus according to claim 4, characterized in that, The screw cap (10) has anti-slip texture.
6. An inductor lead soldering apparatus according to claim 1, characterized in that, It also includes a hot air blower (12) and a connecting frame (1201). The connecting frame (1201) is connected to the rear of the fixed frame (5), and the hot air blower (12) is connected to both the left and right sides of the connecting frame (1201).