Machining workbench for actuator motor

Abstract

The utility model relates to the technical field of actuator motor machining, and discloses a machining working table for an actuator motor, which comprises a box body, a table plate is arranged above the box body, a cylinder is rotatably connected to the inner wall of the table plate, the bottom end of the cylinder is fixedly connected with the box body, a gear ring is concentrically and fixedly connected to the lower surface of the table plate, and the gear ring is fixedly connected with the lower surface of the table plate. And the front side of the bottom end of the gear ring is in engaged connection with a gear. According to the machining workbench for the actuator motor, through cooperation of all the parts, the buffer piece abuts against the motor, the servo motor in the box body is started, the platen rotates 90 degrees clockwise, the scanning device scans a two-dimensional code, the inserting connection is checked to be positive and negative, the platen rotates 90 degrees again, the welding device conducts welding, the platen rotates 90 degrees again, all the parts are separated, and the mechanical arm clamping jaw takes down the motor and places the motor into the storage tray; in the whole operation process, a plurality of machining procedures can be integrated, the production automation degree is improved, the labor cost is reduced, the machining quality is guaranteed, and the requirements of modern industrial production are met.

Description

Technical Field

[0001] This utility model relates to the field of actuator motor processing technology, specifically to a processing worktable for actuator motors. Background Technology

[0002] In modern industrial production, actuator motors are key power components in many mechanical devices, and the quality and efficiency of their production directly affect the performance and operational stability of the entire equipment. With the rapid development of industries such as automotive, aerospace, and industrial automation, the demand for actuator motors is increasing daily, while also placing more stringent requirements on their processing precision and production efficiency.

[0003] Currently, the manufacturing of actuator motors is mainly carried out on traditional assembly lines. This manufacturing model breaks down the entire production process into multiple independent steps, which are completed sequentially at different workstations on the assembly line. Specifically, the processing flow includes the following key steps: 1. Material Retrieval and Cable Insertion: Operators manually retrieve the actuator motor from the material storage area and place it at the designated workstation. Cable insertion is then performed. This step requires skilled and experienced operators to ensure the cable is accurately inserted into the motor's corresponding interface. 2. Inspection and Information Entry: After cable insertion, the insertion is inspected to determine if the cable is correctly connected. Simultaneously, the QR code on the motor is scanned using a scanning device to enter the relevant information into the production management system for subsequent production tracking and quality traceability. This step is crucial for ensuring product quality and production process traceability. 3. Welding: After inspection and information entry, the actuator motor is transferred to the welding station. Professional welders use welding equipment to weld the connection between the cable and the motor to ensure a strong connection and stable electrical performance. Welding quality directly affects the actuator motor's lifespan and reliability. 4. Removal: After welding, operators remove the finished actuator motor from the production line and place it in the finished product storage area, awaiting subsequent packaging and shipping.

[0004] The entire processing procedure described above requires multiple workers to collaborate at different workstations, with each step requiring a dedicated person. With rising labor costs, companies face significant pressure regarding human resource expenses. Furthermore, manual operation is susceptible to factors such as worker skill levels and work status, leading to unstable production efficiency. In addition, because each step is independent and relies on manual operation for material transfer and process coordination, waiting times between steps are common, resulting in extended production cycles and making it difficult to meet the high efficiency requirements of large-scale production. Utility Model Content

[0005] The purpose of this invention is to provide a processing worktable for actuator motors to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a processing workbench for an actuator motor, comprising: a housing, a platform on top of the housing, a cylinder rotatably connected to the inner wall of the platform, the bottom end of the cylinder being fixedly connected to the housing, a gear ring concentrically fixed to the lower surface of the platform, a gear meshing with the front side of the bottom end of the gear ring, the gear being fixedly connected to the output shaft of a servo motor fixedly mounted inside the housing, a motor placed on the front side of the upper surface of the platform, multiple limiting plates abutting the outer wall of the motor, the limiting plates being fixedly connected to the platform, and the top of the motor... The platform has a pair of terminals. The upper surface of the platform has multiple pairs of base blocks. A first electromagnet is fixed to the upper surface of the base blocks. A first magnetic plate is attached to the upper surface of the first electromagnet. A first clamping plate is fixed to the upper surface of the first magnetic plate. Two vertical rods are inserted into the upper surface of the first clamping plate. The vertical rods pass through the first clamping plate and are fixedly connected to the base blocks. A second clamping plate is located above the first clamping plate. A scanning device is located on the left side of the box. A welding device is located on the rear side of the box. A robotic arm gripper is located on the right side of the box. A cable is connected between the first clamping plate and the second clamping plate.

[0007] Preferably, a horizontal plate is fixed to the end of the second clamping plate away from the motor, a pair of vertical cylinders are pressed against the lower surface of the horizontal plate, the bottom end of the vertical cylinders is pressed against the base block, and a pair of bolts are inserted into the upper surface of the horizontal plate, the bolts passing through the horizontal plate and the vertical cylinders in sequence and being threadedly connected to the base block.

[0008] Preferably, a pair of insert rods are inserted into the lower surface of the second clamping plate, and the bottom ends of the insert rods are fixedly connected to the first clamping plate.

[0009] Preferably, a tray is fixed to the top of the cylinder, a pneumatically controlled sliding module is fixed to the upper surface of the tray, a U-shaped cylinder is fixed to the sliding end of the pneumatically controlled sliding module, and the U-shaped cylinder is fitted onto the outside of the cable.

[0010] Preferably, a slider is fixedly connected to the lower surface of the base block, and the slider is slidably connected to the platform through a sliding groove. A second magnetic plate is fixedly connected to the surface of the base block away from the motor. A second electromagnet is provided on the surface of the second magnetic plate away from the base block. A support plate is fixedly connected to the surface of the second electromagnet away from the second magnetic plate. The bottom end of the support plate is fixedly connected to the platform.

[0011] Preferably, a buffer sheet is fixed to the surface of the base block facing the motor.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: This processing worktable for actuator motors has the following advantages:

[0013] Through the coordinated operation of various components, the operator places the motor of the cable to be welded between multiple limiting plates, ensuring its bottom end is against the platform. The cable wire is placed between the first and second clamping plates, and the first and second electromagnets are activated. The magnetic repulsion force clamps and fixes the cable, causing the base block to move the cable to the side of the motor terminal. The buffer plate presses against the motor, and the servo motor inside the box is activated. The platform rotates 90° clockwise, the scanning equipment scans the QR code and checks the correct insertion position, rotates 90° again, the welding equipment welds, and then rotates 90° again. The components separate, and the robotic arm gripper removes the motor and places it on the storage tray. The entire operation integrates multiple processing steps, improves the degree of production automation, reduces labor costs, and ensures processing quality, thus meeting the needs of modern industrial production. Attached Figure Description

[0014] The above and other features, advantages, and aspects of the embodiments of this disclosure will become more apparent from the accompanying drawings and the following detailed description. Throughout the drawings, the same or similar reference numerals denote the same or similar elements. It should be understood that the drawings are schematic, and the originals and elements are not necessarily drawn to scale.

[0015] Figure 1 This is a top view of the structure of this utility model;

[0016] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0017] Figure 3 for Figure 2 A partial sectional view taken from below;

[0018] Figure 4 for Figure 2 Enlarged view of point B in the middle;

[0019] Figure 5 for Figure 3 Enlarged view of point C in the middle.

[0020] In the diagram: 1. Box body, 2. Platform, 3. Cylinder, 4. Gear ring, 5. Gear, 6. Motor, 7. Limiting plate, 8. Terminal, 9. Base block, 10. First electromagnet, 11. First clamping plate, 12. First magnetic suction plate, 13. Vertical rod, 14. Second clamping plate, 15. Horizontal plate, 16. Vertical cylinder, 17. Bolt, 18. Cable, 19. Scanning equipment, 20. Welding equipment, 21. Robotic arm gripper, 22. Insert rod, 23. Tray, 24. U-shaped cylinder, 25. Pneumatically controlled sliding module, 26. Slider, 27. Slide groove, 28. Second magnetic suction plate, 29. Second electromagnet, 30. Support plate, 31. Buffer plate. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1-5 This utility model provides a technical solution: a processing workbench for an actuator motor, comprising: a housing 1, a platform 2 on the top of the housing 1, a cylinder 3 rotatably connected to the inner wall of the platform 2, the bottom end of the cylinder 3 being fixedly connected to the housing 1, a gear ring 4 concentrically fixed to the lower surface of the platform 2, a gear 5 meshing with the front side of the bottom end of the gear ring 4, the gear 5 being fixedly connected to the output shaft of a servo motor fixedly installed inside the housing 1, a motor 6 placed on the front side of the upper surface of the platform 2, multiple limiting plates 7 attached to the outer wall of the motor 6, the limiting plates 7 being fixedly connected to the platform 2, and a pair of terminals 8 at the top of the motor 6. The upper surface is provided with multiple pairs of base blocks 9. A first electromagnet 10 is fixedly connected to the upper surface of the base block 9. A first magnetic suction plate 12 is attached to the upper surface of the first electromagnet 10. A first clamping plate 11 is fixedly connected to the upper surface of the first magnetic suction plate 12. Two vertical rods 13 are inserted into the upper surface of the first clamping plate 11. The vertical rods 13 pass through the first clamping plate 11 and are fixedly connected to the base block 9. A second clamping plate 14 is provided above the first clamping plate 11. A scanning device 19 is provided on the left side of the box 1. A welding device 20 is provided on the rear side of the box 1. A robotic arm gripper 21 is provided on the right side of the box 1. A cable 18 is provided between the first clamping plate 11 and the second clamping plate 14.

[0023] In the specific implementation process, it is worth noting that the housing 1, as the main support of the entire processing workbench, is made of high-strength metal material to ensure that it can withstand various external forces without deformation during long-term operation, providing stable support for the table plate 2 and its various components. The table plate 2 is connected to the housing 1 via a cylinder 3. The cylinder 3 not only serves as a connection but also ensures that the table plate 2 rotates smoothly under the drive of the servo motor. The meshing connection between the gear ring 4 and the gear 5, driven by the servo motor, rotates the gear 5, which in turn causes the gear ring 4 to rotate the table plate 2. This transmission method can precisely control the rotation angle of the table plate 2, meeting the positional requirements of different processing steps. The motor 6, an automotive actuator motor, is the object of the entire processing. Its top terminal 8 is used to connect to the cable 18 to realize the transmission of power or signals. Multiple limit plates 7 surround the outer wall of the motor 6, which can position the motor 6 and ensure that the motor 6 is on the table plate 2. With accurate positioning, the base block 9 serves as the mounting foundation for the first electromagnet 10. Its material and structural design must ensure that it can withstand the force generated by the first electromagnet 10 during operation, while providing stable support for the first clamping plate 11 and the second clamping plate 14. When the first electromagnet 10 is energized, it generates a magnetic field, which interacts with the first magnetic suction plate 12, thereby driving the first clamping plate 11 and the second clamping plate 14. The first clamping plate 11 and the second clamping plate 14 can tightly fit the cable 18, achieving a firm clamping of the cable 18. The vertical rod 13 acts as a guide, ensuring that the first clamping plate 11 remains vertical during up and down movement, avoiding deviation that would affect the clamping effect. The scanning device 19 typically uses high-precision image recognition technology, which can quickly and accurately scan the QR code on the motor 6 and transmit the relevant information to the production management system. The welding device 20 has precise welding functions and can reliably connect the terminal 8 to the terminal 8 at the top of the motor 6 according to preset parameters. The robotic arm gripper 21 has flexible movement capabilities, which can accurately grasp the scanned and welded motor 6 and place it in the designated position.

[0024] Furthermore, a horizontal plate 15 is fixed to the end of the second clamping plate 14 away from the motor 6. A pair of vertical cylinders 16 are pressed against the lower surface of the horizontal plate 15. The bottom end of the vertical cylinders 16 is pressed against the base block 9. A pair of bolts 17 are inserted into the upper surface of the horizontal plate 15. The bolts 17 pass through the horizontal plate 15 and the vertical cylinders 16 in sequence and are threadedly connected to the base block 9.

[0025] In the specific implementation process, it is worth noting that the horizontal plate 15 provides support for the second clamping plate 14, and the vertical cylinder 16 plays the role of supporting and positioning the horizontal plate 15. The bolt 17, through the threaded connection with the base block 9, tightly fixes the horizontal plate 15, the vertical cylinder 16 and the base block 9 together. This connection method is firm and reliable, and can withstand a large external force, ensuring that the second clamping plate 14 will not loosen or shift during the processing.

[0026] Furthermore, a pair of insert rods 22 are inserted into the lower surface of the second clamping plate 14, and the bottom end of the insert rods 22 is fixedly connected to the first clamping plate 11.

[0027] In the specific implementation process, it is worth noting that the insertion rod 22 can be inserted into the second clamping plate 14, which can ensure the perpendicularity of the second clamping plate 14 and the first clamping plate 11 during relative movement, and avoid tilting that would affect the clamping effect on the cable 18. At the same time, the pair of insertion rods 22 can also provide a certain limiting effect when the cable 18 is placed between the first clamping plate 11 and the second clamping plate 14.

[0028] Furthermore, a tray 23 is fixed to the top of the cylinder 3, a pneumatically controlled sliding module 25 is fixed to the upper surface of the tray 23, and a U-shaped cylinder 24 is fixed to the sliding end of the pneumatically controlled sliding module 25. The U-shaped cylinder 24 is fitted onto the outside of the cable 18.

[0029] In the specific implementation process, it is worth noting that the tray 23 provides a stable installation platform for the pneumatic sliding module 25. The pneumatic sliding module 25 controls the movement of the sliding end through air pressure, and has the characteristics of smooth movement and high precision. The shape of the U-shaped cylinder 24 is adapted to the cable 18 and can be fitted on the outside of the cable 18. A distance sensor is installed inside the U-shaped cylinder 24. When it detects that the cable 18 is inserted into the U-shaped cylinder 24, it can send a signal to start the first electromagnet 10 and the second electromagnet 29 in sequence.

[0030] Furthermore, a slider 26 is fixedly connected to the lower surface of the base block 9. The slider 26 is slidably connected to the platform 2 through the sliding groove 27. A second magnetic plate 28 is fixedly connected to the surface of the base block 9 away from the motor 6. A second electromagnet 29 is provided on the surface of the second magnetic plate 28 away from the base block 9. A support plate 30 is fixedly connected to the surface of the second electromagnet 29 away from the second magnetic plate 28. The bottom end of the support plate 30 is fixedly connected to the platform 2.

[0031] In the specific implementation process, it is worth noting that the cooperation between the slider 26 and the slide groove 27 enables the base block 9 to slide smoothly on the platform 2. The second magnetic plate 28 and the second electromagnet 29 drive the base block 9 through magnetic interaction. When the magnetic pole of the second electromagnet 29 is the same as that of the second magnetic plate 28, the magnetic field generated generates a magnetic repulsive force with the second magnetic plate 28, thereby pushing the base block 9 to move towards the motor 6. The support plate 30 plays the role of fixing the second electromagnet 29 and at the same time, it stably fixes the second electromagnet 29 on the platform 2.

[0032] Furthermore, a buffer plate 31 is fixed to the surface of the base block 9 that faces the motor 6.

[0033] In the specific implementation process, it is worth noting that the buffer plate 31 is made of rubber. When the base block 9 moves towards the motor 6 under the drive of the second electromagnet 29, the buffer plate 31 first contacts the motor 6, which plays a buffering role, avoids the base block 9 from rigidly colliding with the motor 6 and damaging the motor 6, and can also improve the stability between the base block 9 and the motor 6.

[0034] Working principle:

[0035] Component initial positioning and cable clamping principle:

[0036] In the processing workbench used for actuator motors, the operator first places the motor 6 of the cable 18 to be welded between multiple limiting plates 7. Through the positioning function of the limiting plates 7, the motor 6 is accurately positioned, and its bottom end is tightly attached to the upper surface of the table plate 2, ensuring the stability of the motor 6 in subsequent operations. Next, the two wires of the cable 18 are placed between a pair of first clamping plates 11 and second clamping plates 14 respectively. Then, the first electromagnet 10 is activated. The first electromagnet 10 generates a magnetic repulsive force on the first magnetic suction plate 12. Under the action of magnetic force, the second clamping plate 14 and the first clamping plate 11 move closer to each other, thereby firmly clamping and fixing the cable 18, preparing for subsequent welding and other operations.

[0037] Cable connection to motor and information processing principle:

[0038] After the cable 18 is clamped and fixed, the second electromagnet 29 is activated. The second electromagnet 29 generates a magnetic repulsive force on the second magnetic plate 28, pushing the base block 9 towards the motor 6. During the movement of the base block 9, the cable 18 is gradually brought closer to the motor 6, and finally the cable 18 is accurately positioned on the side of the terminal 8 at the top of the motor 6. At the same time, the end face of the base block 9, which is fixed with the buffer plate 31, abuts against the motor 6, playing a buffering and positioning role, ensuring the connection accuracy between the cable 18 and the motor 6. Then, the servo motor inside the housing 1 is activated. The servo motor drives the gear 5 to rotate. The gear 5 meshes with the gear ring 4, thereby causing the platform 2 to rotate 90° clockwise. At this time, the scanning device 19 starts to run, scanning the QR code on the fixed motor 6, accurately recording the relevant information of the motor 6 into the production management system. At the same time, it can also check the plug-in orientation of the cable 18, providing a reliable basis for subsequent production tracking and quality traceability.

[0039] Principles of welding, component separation, and finished product storage:

[0040] After scanning, the servo motor inside housing 1 starts running again, causing the platform 2 to rotate 90° clockwise. At this time, welding equipment 20 starts, precisely connecting terminal 8 to terminal 8 at the top of motor 6 to complete the welding process. After welding, the servo motor inside housing 1 starts running again, and platform 2 continues to rotate 90° clockwise. Simultaneously, the magnetic poles of the first electromagnet 10 and the second electromagnet 29 are changed, causing the buffer plate 31 to separate from motor 6, and the first clamping plate 11 and the second clamping plate 14 to separate from cable 18, releasing cable 18 and motor 6. Finally, the robotic arm gripper 21 operates, accurately removing the scanned and welded motor 6 and placing it inside the storage tray, awaiting subsequent operations. The entire process integrates multiple processing steps, effectively improving the degree of automation, reducing labor costs, and ensuring processing quality, thus well meeting the needs of modern industrial production.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A machining worktable for actuator motors, comprising: The housing (1) is characterized in that: a platform (2) is provided on the upper part of the housing (1), a cylinder (3) is rotatably connected to the inner wall of the platform (2), the bottom end of the cylinder (3) is fixedly connected to the housing (1), a gear ring (4) is concentrically fixed to the lower surface of the platform (2), a gear (5) is meshed with the front side of the bottom end of the gear ring (4), the gear (5) is fixedly connected to the output shaft of a servo motor fixedly installed inside the housing (1), a motor (6) is placed on the front side of the upper surface of the platform (2), a plurality of limiting plates (7) are attached to the outer wall of the motor (6), the limiting plates (7) are fixedly connected to the platform (2), a pair of terminals (8) are provided at the top of the motor (6), and a plurality of base blocks (9) are provided on the upper surface of the platform (2). A first electromagnet (10) is fixed to the upper surface of the base block (9). A first magnetic suction plate (12) is attached to the upper surface of the first electromagnet (10). A first clamping plate (11) is fixed to the upper surface of the first magnetic suction plate (12). Two vertical rods (13) are inserted into the upper surface of the first clamping plate (11). The vertical rods (13) pass through the first clamping plate (11) and are fixedly connected to the base block (9). A second clamping plate (14) is provided above the first clamping plate (11). A scanning device (19) is provided on the left side of the box (1). A welding device (20) is provided on the rear side of the box (1). A robotic arm gripper (21) is provided on the right side of the box (1). A cable (18) is provided between the first clamping plate (11) and the second clamping plate (14).

2. The machining worktable for an actuator motor according to claim 1, characterized in that: A horizontal plate (15) is fixed to the end of the second clamping plate (14) away from the motor (6). A pair of vertical cylinders (16) are pressed against the lower surface of the horizontal plate (15). The bottom end of the vertical cylinders (16) is pressed against the base block (9). A pair of bolts (17) are inserted into the upper surface of the horizontal plate (15). The bolts (17) pass through the horizontal plate (15) and the vertical cylinders (16) in sequence and are threadedly connected to the base block (9).

3. The machining worktable for an actuator motor according to claim 2, characterized in that: A pair of insert rods (22) are inserted into the lower surface of the second clamping plate (14), and the bottom end of the insert rods (22) is fixedly connected to the first clamping plate (11).

4. The machining worktable for an actuator motor according to claim 1, characterized in that: The top of the cylinder (3) is fixed with a tray (23), the upper surface of the tray (23) is fixed with a pneumatic sliding module (25), the sliding end of the pneumatic sliding module (25) is fixed with a U-shaped cylinder (24), and the U-shaped cylinder (24) is fitted on the outside of the cable (18).

5. The machining worktable for an actuator motor according to claim 1, characterized in that: A slider (26) is fixedly attached to the lower surface of the base block (9). The slider (26) is slidably connected to the platform (2) through a sliding groove (27). A second magnetic plate (28) is fixedly attached to the surface of the base block (9) away from the motor (6). A second electromagnet (29) is provided on the surface of the second magnetic plate (28) away from the base block (9). A support plate (30) is fixedly attached to the surface of the second electromagnet (29) away from the second magnetic plate (28). The bottom end of the support plate (30) is fixedly connected to the platform (2).

6. The machining worktable for an actuator motor according to claim 1, characterized in that: A buffer plate (31) is fixed to the surface of the base block (9) that faces the motor (6).

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