Pipe clamp assembling machine

Abstract

The utility model relates to the technical field of pipeline part production equipment, in particular to a pipe clamp assembling machine which comprises a rack and two vibration discs arranged on the rack, and a sound insulation device used for conducting sound insulation on the two vibration discs is arranged on the rack. The air flotation vibration isolation platform is installed on the rack, the two vibration discs are installed on the air flotation vibration isolation platform, and therefore the vibration discs and the rack are isolated in a damping mode, and noise generated between the vibration discs and the rack when the vibration discs vibrate is greatly reduced; the two vibration discs are arranged on the sound insulation baffle, then the sound insulation cover plate covers the sound insulation baffle, so that the peripheral sides of the two vibration discs are blocked through cooperation of the sound insulation baffle and the sound insulation cover plate, noise generated by the two vibration discs is isolated and reduced through cooperation of the sound insulation baffle and the sound insulation cover plate, and noise pollution generated when the two vibration discs work is reduced.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of pipeline component production equipment, in particular to a pipe clamp assembling machine. BACKGROUND

[0002] The pipe clamp assembling machine is a device for automatically producing pipe clamps, mainly used for fixing and connecting pipe clamps with pipelines or other components. The pipe clamp assembling machine can realize multiple functions, including automatic nail threading, nail insertion, nail stringing, and pressing, and is suitable for pipe clamps of different materials and specifications, such as steel nail line clamps, carbon steel expansion pipe clamps, and cast iron tiger clamps.

[0003] In related technologies, reference can be made to the Chinese utility model patent with the authorization announcement number CN213196405U, which discloses a pipe clamp assembling machine, including a rack, a nut feeding mechanism, and an automatic bolt tightening mechanism. The nut feeding mechanism includes a nut distribution mechanism, a pipe clamp placement seat, and two nut vibration discs. The two nut vibration discs are symmetrically installed on the rack, and the pipe clamp placement seat is installed on the rack. Two nut placement holes are symmetrically provided on the pipe clamp placement seat. The nuts in the two nut vibration discs are respectively conveyed to the two nut placement holes through the nut distribution mechanism. The automatic bolt tightening mechanism includes a lifting reciprocating mechanism and two automatic screwdrivers. The automatic screwdriver includes a screwdriver. The lifting reciprocating mechanism is installed on the rack, and the two screwdrivers are respectively installed on the lifting reciprocating mechanism. The lifting reciprocating mechanism drives the two screwdrivers to perform lifting and reciprocating movements, and the screwdriver heads of the two screwdrivers are located directly above the two nut placement holes.

[0004] In the actual working process of the above-mentioned pipe clamp assembling machine, since two nut vibration discs are installed on the rack, and the vibration discs themselves will emit a lot of noise when working, the above-mentioned pipe clamp assembling machine will produce a lot of noise pollution when working, which will easily cause damage to the physical and mental health of the workers in the same working environment as the pipe clamp assembling machine. UTILITY MODEL CONTENTS

[0005] In order to reduce the noise pollution produced by the vibration disc of the pipe clamp assembling machine when working, the present application provides a pipe clamp assembling machine.

[0006] The pipe clamp assembling machine provided by the present application adopts the following technical scheme:

[0007] A pipe clamp assembling machine, including a rack and two vibration discs arranged on the rack, the rack is provided with a sound insulation device for sound insulation of the two vibration discs, the sound insulation device includes:

[0008] An air floating vibration isolation platform is arranged on the rack, and the two vibration discs are arranged on the air floating vibration isolation platform.

[0009] The sound insulation baffle is arranged on the air floating vibration isolation platform, and the sound insulation baffle is provided with a plurality of blocks, and the plurality of blocks are uniformly distributed on the circumferential sides of the two vibration discs.

[0010] The rotating mechanism is arranged on the air floating vibration isolation platform and is used for driving the sound insulation baffle to rotate, and when the plurality of sound insulation baffles are rotated to the vertical state under the action of the rotating mechanism, the plurality of sound insulation baffles cooperate with each other to block the circumferential side spaces of the two vibration discs.

[0011] The sound insulation cover plate is arranged on the plurality of sound insulation baffles, and the sound insulation cover plate blocks the space above the two vibration discs.

[0012] By adopting the above technical scheme, the air floating vibration isolation platform is arranged on the rack, and the two vibration discs are arranged on the air floating vibration isolation platform, so that the vibration disc and the rack are isolated from each other, and the noise generated between the vibration disc and the rack when the vibration disc vibrates is greatly reduced. The sound insulation baffle is arranged on the circumferential sides of the two vibration discs through the rotating mechanism, the sound insulation baffle is rotated to the vertical state under the action of the rotating mechanism, and then blocks the circumferential sides of the vibration disc, and then the sound insulation cover plate is arranged on the sound insulation baffle, so that the circumferential sides of the two vibration discs are blocked through the cooperation of the sound insulation baffle and the sound insulation cover plate. The sound insulation baffle and the sound insulation cover plate cooperate to isolate and reduce the noise generated by the two vibration discs, so as to reduce the noise pollution generated by the two vibration discs during operation.

[0013] Optionally, the rotating mechanism comprises:

[0014] The rotating shaft rod is arranged on the air floating vibration isolation platform and is connected with the bottom of the sound insulation baffle.

[0015] The rotating motor is arranged on the air floating vibration isolation platform and is connected with the rotating shaft rod through the output shaft.

[0016] By adopting the above technical scheme, the rotating motor is started to drive the rotating shaft rod to rotate, and the rotating shaft rod drives the sound insulation baffle to rotate, so that the rotating work of the sound insulation baffle is realized through the control of the rotating motor.

[0017] Optionally, the sound insulation baffle is provided with four blocks, the four blocks are respectively located on the four circumferential sides of the two vibration discs, four rotating shaft rods connected with the four blocks are divided into a first rod, a second rod, a third rod and a fourth rod, one end of the first rod is connected with the rotating motor, the other end of the first rod is fixedly provided with a first bevel gear, the second rod is provided with a second bevel gear and a third bevel gear at both ends, the second bevel gear is engaged with the first bevel gear, the third rod is provided with a fourth bevel gear and a fifth bevel gear at both ends, the fourth bevel gear is engaged with the third bevel gear, and the fourth rod is provided with a sixth bevel gear at the rod end, and the sixth bevel gear is engaged with the fifth bevel gear.

[0018] By adopting the technical scheme, the rotating motor is started to drive the first rod to rotate, the first rod drives the first bevel gear to rotate, the first bevel gear drives the second bevel gear on the second rod to rotate, the second bevel gear rotates, the second bevel gear drives the second rod to rotate, the second rod drives the third bevel gear to rotate, the third bevel gear drives the fourth bevel gear on the third rod to rotate, the fourth bevel gear drives the third rod to rotate, the third rod drives the fifth bevel gear to rotate, the fifth bevel gear drives the sixth bevel gear to rotate, and the sixth bevel gear drives the fourth rod to rotate, so that synchronous rotation of the four rotating shafts can be realized by controlling one rotating motor, and the four soundproof baffles can be synchronously rotated, which is convenient to operate and high in working efficiency.

[0019] Optionally, the soundproof baffle comprises two layers of ultra-thin glass and a plurality of support columns arranged between the two layers of ultra-thin glass, a vacuum layer is arranged between the two layers of ultra-thin glass, and the support columns are arranged in the vacuum layer and connected with the two layers of ultra-thin glass respectively.

[0020] By adopting the technical scheme, the soundproof baffle is arranged as two layers of ultra-thin glass, so that the staff can observe and master the working of the vibration disc inside the soundproof baffle through the soundproof baffle, and timely feeding and other work can be facilitated; the vacuum layer is arranged between the two layers of ultra-thin glass, so that the sound insulation and noise reduction effect of the soundproof baffle is improved, and the plurality of support columns are arranged between the two layers of ultra-thin glass, so that the structural strength of the soundproof baffle is ensured.

[0021] Optionally, a sealing rubber strip is arranged at the side edge of the soundproof baffle.

[0022] By adopting the technical scheme, the sealing rubber strip is arranged at the side edge of the soundproof baffle, so that the sealing property of the contact part of each soundproof baffle is improved, and the sound insulation effect is enhanced.

[0023] Optionally, a mounting frame is arranged at the bottom of the soundproof cover plate, a mounting groove is arranged at the bottom of the mounting frame, and the mounting frame is connected with the top of the soundproof baffle through the mounting groove.

[0024] By adopting the technical scheme, the mounting frame is arranged at the bottom of the soundproof cover plate, and the soundproof cover plate is fixedly connected with the top of the soundproof baffle through the mounting groove of the mounting frame, so that the connection and fixing work between the soundproof cover plate and the soundproof baffle is completed; when the soundproof cover plate needs to be removed, the mounting frame is lifted upward to be separated from the soundproof baffle, which is convenient and fast.

[0025] Optionally, a circular-arc-shaped guide surface is arranged on the inner side wall of the mounting groove, and a rubber soft pad is arranged on the inner bottom wall of the mounting groove.

[0026] By adopting the technical scheme, the arc-shaped guide surface is arranged on the inner side wall of the installation groove, the guide surface on the installation frame is in contact with the top of the sound insulation baffle, and the sound insulation baffle is guided into the installation groove, thereby improving the convenience of the clamping of the installation frame and the sound insulation baffle, and the rubber cushion is arranged on the bottom wall of the installation groove, thereby improving the sealing between the installation frame and the sound insulation baffle, ensuring the sound insulation effect, and reducing the probability of noise generated by vibration between the installation frame and the sound insulation baffle.

[0027] Optionally, a triangular reinforcing rib plate is arranged between the installation frame and the sound insulation cover plate.

[0028] By adopting the technical scheme, the triangular reinforcing rib plate is arranged between the installation frame and the sound insulation cover plate, thereby greatly improving the connection strength between the installation frame and the sound insulation cover plate through the triangular reinforcing rib plate, and improving the durability of the sound insulation cover plate.

[0029] In summary, the present application has at least one of the following beneficial technical effects:

[0030] 1. The air floating vibration isolation platform is arranged on the rack, and the two vibration discs are arranged on the air floating vibration isolation platform, so that the vibration discs and the rack are isolated and reduced in vibration, thereby greatly reducing the noise generated between the vibration discs and the rack when the vibration discs vibrate;

[0031] 2. The sound insulation baffle is arranged on the periphery of the two vibration discs through the rotating mechanism, the sound insulation baffle is rotated to be vertical and blocks the periphery of the vibration disc under the action of the rotating mechanism, and then the sound insulation cover plate is arranged on the sound insulation baffle, so that the periphery of the two vibration discs is blocked through the cooperation of the sound insulation baffle and the sound insulation cover plate, and the sound insulation baffle and the sound insulation cover plate cooperate to isolate and reduce the noise generated by the two vibration discs, thereby reducing the noise pollution generated by the two vibration discs when working;

[0032] 3. The triangular reinforcing rib plate is arranged between the installation frame and the sound insulation cover plate, thereby greatly improving the connection strength between the installation frame and the sound insulation cover plate through the triangular reinforcing rib plate, and improving the durability of the sound insulation cover plate. BRIEF DESCRIPTION OF DRAWINGS

[0033] Figure 1 is a perspective structural schematic diagram of the present application;

[0034] Figure 2 is a structural schematic diagram of the sound insulation device in the present application;

[0035] Figure 3 is a top view of the rotating shaft rod in the present application;

[0036] Figure 4 is a sectional view of the sound insulation baffle in the present application;

[0037] Figure 5 yes Figure 2 Enlarged schematic diagram of part A in the middle.

[0038] Reference numerals: 1. Frame; 11. Vibratory feeder; 2. Sound insulation device; 21. Air-floating vibration isolation platform; 22. Sound insulation baffle; 23. Rotating mechanism; 24. Sound insulation cover plate; 25. Rotating shaft; 26. Rotating motor; 31. First rod; 32. Second rod; 33. Third rod; 34. Fourth rod; 41. First bevel gear; 42. Second bevel gear; 43. Third bevel gear; 44. Fourth bevel gear; 45. Fifth bevel gear; 46. Sixth bevel gear; 51. Ultra-thin glass; 52. Support column; 53. Vacuum layer; 54. Sealing strip; 61. Mounting frame; 62. Mounting groove; 63. Guide surface; 64. Rubber pad; 65. Reinforcing rib plate. Detailed Implementation

[0039] The following is in conjunction with the appendix Figure 1 -Appendix Figure 5 This application will be described in further detail.

[0040] This application discloses a pipe clamp assembly machine.

[0041] Reference Figure 1 and Figure 2 The pipe clamp assembly machine includes a frame 1 and two vibrating plates 11 mounted on the frame 1. The frame 1 is equipped with a sound insulation device 2 for sound insulation of the two vibrating plates 11.

[0042] Reference Figure 1 and Figure 2 The sound insulation device 2 includes an air-floating vibration isolation platform 21, sound insulation baffles 22, a rotating mechanism 23, and a sound insulation cover 24. The air-floating vibration isolation platform 21 is fixedly installed on the frame 1. Both vibrating discs 11 are installed on the upper surface of the air-floating vibration isolation platform 21. Four sound insulation baffles 22 are provided, and each of the four baffles 22 is rotatably installed on the upper surface of the air-floating vibration isolation platform 21 and located on the four sides of the two vibrating discs 11. The rotating mechanism 23 is provided on the air-floating vibration isolation platform 21 and is used to drive the sound insulation baffles 22 to rotate. When the four sound insulation baffles 22 are rotated to a vertical position under the action of the rotating mechanism 23, the four sound insulation baffles 22 cooperate with each other to block the space around the two vibrating discs 11.

[0043] Reference Figure 2 and Figure 3The rotating mechanism 23 comprises a rotating shaft 25 and a rotating motor 26. The rotating shaft 25 is rotatably arranged on the air-floating vibration isolation platform 21 and is horizontally arranged, and the rotating shaft 25 is fixedly connected with the bottom side wall of the sound insulation baffle 22. The four rotating shafts 25 connected with the four sound insulation baffles 22 are divided into a first shaft 31, a second shaft 32, a third shaft 33 and a fourth shaft 34. The rotating motor 26 is fixedly arranged on the air-floating vibration isolation platform 21, and the output shaft is connected with the shaft end of the first shaft 31. The first shaft 31 is fixedly arranged with a first bevel gear 41 at the end away from the rotating motor 26. The second shaft 32 is fixedly arranged with a second bevel gear 42 and a third bevel gear 43 at the two ends respectively, and the second bevel gear 42 is engaged with the first bevel gear 41. The third shaft 33 is fixedly arranged with a fourth bevel gear 44 and a fifth bevel gear 45 at the two ends respectively, and the fourth bevel gear 44 is engaged with the third bevel gear 43. The fourth shaft 34 is fixedly arranged with a sixth bevel gear 46 at the shaft end, and the sixth bevel gear 46 is engaged with the fifth bevel gear 45.

[0044] With reference to Figure 2 and Figure 3 , the rotating motor 26 drives the first shaft 31 to rotate, the first shaft 31 drives the first bevel gear 41 to rotate, the first bevel gear 41 drives the second bevel gear 42 on the second shaft 32 to rotate, the second bevel gear 42 rotates, the second bevel gear 42 drives the second shaft 32 to rotate, the second shaft 32 drives the third bevel gear 43 to rotate, the third bevel gear 43 drives the fourth bevel gear 44 on the third shaft 33 to rotate, the fourth bevel gear 44 drives the third shaft 33 to rotate, the third shaft 33 drives the fifth bevel gear 45 to rotate, the fifth bevel gear 45 drives the sixth bevel gear 46 to rotate, and the sixth bevel gear 46 drives the fourth shaft 34 to rotate, so that synchronous rotation of the four rotating shafts 25 can be realized by controlling one rotating motor 26, and synchronous rotation of the four sound insulation baffles 22 can be realized, which is convenient to operate and high in working efficiency.

[0045] With reference to Figure 2 and Figure 4 , the sound insulation baffle 22 comprises two layers of ultra-thin glass 51 and a support column 52 fixedly arranged between the two layers of ultra-thin glass 51, and a vacuum layer 53 is arranged between the two layers of ultra-thin glass 51. The support column 52 is provided in plurality, and the plurality of support columns 52 are located in the vacuum layer 53 and are connected with the two layers of ultra-thin glass 51 respectively. The side edge of the sound insulation baffle 22 is covered with a sealing rubber strip 54.

[0046] With reference to Figure 2 and Figure 4, by setting the sound insulation baffle 22 into two layers of ultra-thin glass 51 and support column 52, on the one hand, the staff can observe the work of the vibration disc 11 inside the sound insulation baffle 22 through the sound insulation baffle 22. On the other hand, by setting a vacuum layer 53 between the two layers of ultra-thin glass 51, the sound insulation effect of the sound insulation baffle 22 is improved. The presence of the support column 52 improves the structural strength of the sound insulation baffle 22. The sealing strip 54 at the side of the sound insulation baffle 22 improves the sealing of the contact between each sound insulation baffle 22, enhancing the sound insulation effect.

[0047] Referring to Figure 2 and Figure 5 , the mounting frame 61 is fixedly installed at the bottom of the sound insulation cover plate 24. A vertical mounting groove 62 is formed on the lower surface of the mounting frame 61. When the sound insulation cover plate 24 is covered on the sound insulation baffle 22, the mounting groove 62 of the mounting frame 61 is in clamping cooperation with the top of the sound insulation baffle 22. An arc-shaped guide surface 63 is formed on the inner side wall of the mounting groove 62, and a rubber soft pad 64 is laid on the inner bottom wall of the mounting groove 62. A triangular reinforcing rib plate 65 is fixedly installed between the mounting frame 61 and the sound insulation cover plate 24.

[0048] Referring to Figure 2 and Figure 5 , the arc-shaped guide surface 63 is formed on the inner side wall of the mounting groove 62, so that when the sound insulation cover plate 24 covers the sound insulation baffle 22, the guide surface 63 on the mounting frame 61 contacts the top of the sound insulation baffle 22 and guides the sound insulation baffle 22 into the mounting groove 62, improving the convenience of clamping the mounting frame 61 and the sound insulation baffle 22.

[0049] Referring to Figure 2 and Figure 5 , the rubber soft pad 64 is installed on the inner bottom wall of the mounting groove 62, which improves the sealing between the mounting frame 61 and the sound insulation baffle 22, ensures the sound insulation effect, and also reduces the probability of noise generated by vibration between the mounting frame 61 and the sound insulation baffle 22.

[0050] Referring to Figure 5 , the triangular reinforcing rib plate 65 installed between the mounting frame 61 and the sound insulation cover plate 24 greatly improves the structural strength of the connection between the mounting block and the sound insulation cover plate 24, and improves the durability of the sound insulation cover plate 24.

[0051] The working principle of the embodiment of the application is:

[0052] The air floating vibration isolation platform 21 is installed on the rack 1, and the two vibration discs 11 are installed on the air floating vibration isolation platform 21, so as to isolate the vibration disc 11 and the rack 1 from each other, greatly reducing the noise generated between the vibration disc 11 and the rack 1 when the vibration disc 11 vibrates.

[0053] The soundproof baffle 22 is installed on the two sides of the vibration disc 11, and is rotated to be vertical and blocks the sides of the vibration disc 11 under the action of the rotating motor 26. Then the soundproof cover plate 24 is arranged on the soundproof baffle 22, so that the two sides of the vibration disc 11 are blocked by the cooperation of the soundproof baffle 22 and the soundproof cover plate 24. The soundproof baffle 22 and the soundproof cover plate 24 cooperate to isolate and reduce the noise generated by the two vibration discs 11, thereby reducing the noise pollution generated by the two vibration discs 11 during operation.

[0054] The above are preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, any equivalent changes made on the basis of the structure, shape and principle of the present application should be covered within the protection scope of the present application.

Claims

1. A pipe clamp assembly machine, characterized in that: It includes a frame (1) and two vibrating discs (11) mounted on the frame (1). The frame (1) is provided with a sound insulation device (2) for sound insulation of the two vibrating discs (11). The sound insulation device (2) includes: Air-floating vibration isolation platform (21), the air-floating vibration isolation platform (21) is set on the frame (1), and the two vibrating plates (11) are both set on the air-floating vibration isolation platform (21); Sound insulation baffle (22), the sound insulation baffle (22) is rotatably mounted on the air-floating vibration isolation platform (21), the sound insulation baffle (22) is provided in several pieces, and the several pieces of the sound insulation baffle (22) are evenly distributed on the periphery of the two vibrating discs (11); Rotating mechanism (23) is set on air-floating vibration isolation platform (21) and is used to drive sound insulation baffles (22) to rotate. When the sound insulation baffles (22) rotate to a vertical state under the action of the rotating mechanism (23), the sound insulation baffles (22) cooperate with each other to block the circumferential space of the two vibrating discs (11). A soundproof cover plate (24) is placed on several soundproof baffles (22) to block the space above the two vibrating discs (11).

2. The pipe clamp assembly machine according to claim 1, characterized in that: The rotating mechanism (23) includes: Rotary shaft (25), which is rotatably mounted on the air-floating vibration isolation platform (21) and connected to the bottom of the sound insulation baffle (22); A rotating motor (26) is mounted on an air-floating vibration isolation platform (21) and its output shaft is connected to a rotating shaft (25).

3. A pipe clamp assembly machine according to claim 2, characterized in that: The sound insulation baffles (22) are provided in four pieces, which are respectively located on the four sides of the two vibrating discs (11). The four rotating shafts (25) connected to the four sound insulation baffles (22) are divided into a first shaft (31), a second shaft (32), a third shaft (33), and a fourth shaft (34). One end of the first shaft (31) is connected to the rotating motor (26), and the other end of the first shaft (31) is fixedly installed with a first bevel gear (41). The second shaft (32) is connected to the rotating motor (26) at one end, and the second shaft (33) is fixedly installed with a first bevel gear (41) at the other end. 32) A second bevel gear (42) and a third bevel gear (43) are respectively provided at both ends. The second bevel gear (42) meshes with the first bevel gear (41). A fourth bevel gear (44) and a fifth bevel gear (45) are respectively provided at both ends of the third rod (33). The fourth bevel gear (44) meshes with the third bevel gear (43). A sixth bevel gear (46) is provided at the rod end of the fourth rod (34). The sixth bevel gear (46) meshes with the fifth bevel gear (45).

4. A pipe clamp assembly machine according to claim 3, characterized in that: The soundproof baffle (22) includes two layers of ultra-thin glass (51) and a support column (52) disposed between the two layers of ultra-thin glass (51). A vacuum layer (53) is disposed between the two layers of ultra-thin glass (51). A plurality of support columns (52) are disposed, and the plurality of support columns (52) are located in the vacuum layer (53) and are respectively connected to the two layers of ultra-thin glass (51).

5. A pipe clamp assembly machine according to claim 4, characterized in that: The soundproof baffle (22) is provided with a sealing strip (54) on its side.

6. A pipe clamp assembly machine according to claim 1, characterized in that: The bottom of the soundproof cover (24) is provided with an installation frame (61), and the bottom of the installation frame (61) is provided with an installation groove (62). The installation frame (61) is engaged with the top of the soundproof baffle (22) through the installation groove (62).

7. A pipe clamp assembly machine according to claim 6, characterized in that: The inner sidewall of the mounting groove (62) is provided with an arc-shaped guide surface (63), and the bottom wall of the mounting groove (62) is provided with a rubber pad (64).

8. A pipe clamp assembly machine according to claim 7, characterized in that: A triangular reinforcing rib (65) is provided between the mounting frame (61) and the soundproof cover plate (24).

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