Automatic assembling equipment for lighter heads

By designing automated assembly equipment, the assembly of lighter heads can be automated, solving the problems of high cost and low efficiency of manual assembly, reducing the defect rate, and enhancing product competitiveness.

CN224026956UActive Publication Date: 2026-03-24HUBEI AIXKO AUTOMATION EQUIPMENT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-10
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Lighter head assembly relies on manual labor, resulting in high costs, high defect rates, and low efficiency. As labor costs rise, product competitiveness declines.

Method used

Design an automatic lighter head assembly device that uses a combination of a main turntable and a positioning plate, along with a vibratory plate and direct mounting components, to automate the assembly of parts and reduce reliance on manual labor.

Benefits of technology

It reduced labor costs, lowered the defect rate, improved assembly efficiency, and enhanced product competitiveness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses automatic lighter head assembling equipment which comprises an operation cabinet, a main rotating disc and a positioning disc are arranged in the middle of the upper portion of the operation cabinet, and a supporting seat and a supporting frame are arranged on the two sides of the operation cabinet respectively. A plurality of assembling jig assemblies are arranged on the main rotary disc, and meanwhile, a machine head direct-installation assembly, a fire ring direct-installation assembly, a warping plate direct-installation assembly, a spring direct-installation assembly, a flint direct-installation assembly, a grinding wheel direct-installation assembly and a fan cover direct-installation assembly are arranged on the positioning disc. According to the equipment, a plurality of assembling jig assemblies are sequentially placed at intervals in the rotating mode of the oil extraction main rotating disc, each assembling jig corresponds to one workpiece assembling mechanism, through rotation of the main rotating disc, assembling of each lighter head from a first part to final assembling is completed on the jig, manual dependence is reduced, and the reject ratio of products is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to automatic assembly equipment technical field, concretely relates to a lighter head automatic assembly equipment. BACKGROUND

[0002] At present, the lighter head assembly in the market is completed by manual work, since the head parts are more, there are 7 parts of head, fire ring, warped plate, spring, firestone, grinding wheel and wind cover, and individual part is small and not easy to hold, so it is necessary to install in place one by one by manual work with tool pliers. Considering the huge cost of manual installation, the lighter head assembly is more dependent on the organization or special group with low labor cost and enough time. However, the defective rate of the processed head is very high, and the resource waste is also great. In the current industrial environment with the increasing labor cost, the export price of industrial products is also rising, and the foreign competitiveness of our products is declining. Therefore, it is necessary to design a lighter head automatic assembly equipment from the aspects of processing cost, finished product defective rate and processing efficiency. SUMMARY

[0003] The utility model discloses a lighter head automatic assembly equipment, which solves the problems in the above background.

[0004] To solve the above technical problems, the utility model provides the following technical scheme: a lighter head automatic assembly equipment, which comprises an operation cabinet, a main turntable and a positioning disc are arranged on the upper middle part of the operation cabinet, support seats and support frames are arranged on the two sides of the operation cabinet, a head vibration disc, a fire ring vibration disc and a warped plate vibration disc are arranged on the upper part of the support frame, a firestone vibration disc and a grinding wheel vibration disc are arranged on the upper part of the support seat, a spring vibration disc is arranged on the upper part of a corner of the operation cabinet, conveying pipe assemblies are arranged on the side surfaces of the spring vibration disc and the firestone vibration disc, conveying path assemblies are arranged on the side surfaces of the head vibration disc, the fire ring vibration disc, the warped plate vibration disc, the grinding wheel vibration disc and the wind cover vibration disc, head direct mounting assemblies, fire ring direct mounting assemblies, warped plate direct mounting assemblies, spring direct mounting assemblies, firestone direct mounting assemblies, grinding wheel direct mounting assemblies and wind cover direct mounting assemblies are arranged on the upper part of the positioning disc, a plurality of assembly jig assemblies are arranged on the upper part of the main turntable, and the assembly jig assemblies are arranged below the outer sides of the head direct mounting assemblies, the fire ring direct mounting assemblies, the warped plate direct mounting assemblies, the spring direct mounting assemblies, the firestone direct mounting assemblies, the grinding wheel direct mounting assemblies and the wind cover direct mounting assemblies.

[0005] Preferably, the main turntable is rotationally connected to the upper part of the operation cabinet, and the positioning disc is fixedly connected to the upper part of the operation cabinet, the positioning disc is clamped into the middle part of the main turntable, and the outer wall of the positioning disc is tightly combined with the inner wall of the main turntable.

[0006] Preferably, the positioning disc is fixedly connected with a head direct assembly, a ring direct assembly, a plate direct assembly, a spring direct assembly, a stone direct assembly, a grinding wheel direct assembly and a cover direct assembly around the positioning disc.

[0007] Preferably, the head direct assembly, the ring direct assembly, the plate direct assembly, the spring direct assembly, the stone direct assembly, the grinding wheel direct assembly and the cover direct assembly are respectively corresponding to a head vibration disc, a ring vibration disc, a plate vibration disc, a spring vibration disc, a stone vibration disc, a grinding wheel vibration disc and a cover vibration disc.

[0008] Preferably, a plurality of connection frame assemblies are arranged above the operation cabinet, and the plurality of connection frame assemblies are arranged around the main rotating disc, and the connection frame assemblies are fixedly connected with a conveying channel assembly above the connection frame assemblies.

[0009] Preferably, one end of the conveying channel assembly is in communication with the head vibration disc, the ring vibration disc, the plate vibration disc, the grinding wheel vibration disc and the cover vibration disc, and the other end of the conveying channel assembly is in communication with the assembly jig assembly above.

[0010] Preferably, one end of the conveying pipe assembly is in communication with the spring vibration disc and the stone vibration disc, and the other end of the conveying pipe assembly is in communication with the assembly jig assembly above.

[0011] Preferably, a display screen is arranged on one side of the operation cabinet, and the middle part of the operation cabinet is inserted into the control assembly below the middle part of the positioning disc.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] The utility model discloses a plurality of assembly jig assemblies are arranged around the main rotating disc, and the head direct assembly, the ring direct assembly, the plate direct assembly, the spring direct assembly, the stone direct assembly, the grinding wheel direct assembly and the cover direct assembly are respectively arranged on the positioning disc, the equipment adopts the main rotating disc rotation mode work and is arranged with a plurality of assembly jig assemblies in order interval, and each assembly jig corresponds to a workpiece assembly mechanism, through the rotation of the main rotating disc, each lighter head starts from the first spare part, and is assembled to the last, and is completed on the jig, reduces the artificial dependence, and reduces the product failure rate. BRIEF DESCRIPTION OF DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description. Obviously, the drawings in the following description are only exemplary, and for those skilled in the art, other implementation drawings can be obtained without paying creative labor according to the provided drawings.

[0015] Fig. 1 is a whole schematic view of the utility model;

[0016] Fig. 2 is a whole overhead schematic view of the utility model;

[0017] Fig. 3 is a lighter assembly completed schematic view of the utility model.

[0018] The signs in the drawings represent as follows:

[0019] 1, operation cabinet;2, main rotary disc;201, positioning disc;3, assembly jig assembly;4, support seat;5, support frame;6, machine head vibration disc;7, fire ring vibration disc;8, rocker vibration disc;9, spring vibration disc;10, flint vibration disc;11, grinding wheel vibration disc;12, wind cover vibration disc;13, conveying path assembly;1301, link frame assembly;14, conveying pipe assembly;15, machine head direct assembly;16, fire ring direct assembly;17, rocker direct assembly;18, spring direct assembly;19, flint direct assembly;20, grinding wheel direct assembly;21, wind cover direct assembly;22, control assembly;23, display screen. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the ordinary skilled in the art without creative labor fall within the scope of protection of the utility model.

[0021] Please refer to Figs. 1-3The utility model provides a lighter head automatic assembly equipment, including operation cabinet 1, the upper middle part of operation cabinet 1 is equipped with main turntable 2 and positioning disc 201 respectively, and the both sides of operation cabinet 1 are equipped with support seat 4 and support frame 5 respectively, the upper part of support frame 5 is equipped with lighter vibration disc 6, fire ring vibration disc 7 and warped plate vibration disc 8 respectively, and the upper part of support seat 4 is equipped with flint vibration disc 10 and grinding disc vibration disc 11 respectively, the upper part of one corner of operation cabinet 1 is equipped with spring vibration disc 9, and the side of spring vibration disc 9 and flint vibration disc 10 is equipped with conveying pipe assembly 14, the side of lighter vibration disc 6, fire ring vibration disc 7, warped plate vibration disc 8, grinding disc vibration disc 11 and wind cover vibration disc 12 is equipped with conveying way assembly 13, the upper part of positioning disc 201 is equipped with lighter direct loading assembly 15, fire ring direct loading assembly 16, warped plate direct loading assembly 17, spring direct loading assembly 18, flint direct loading assembly 19, grinding disc direct loading assembly 20 and wind cover direct loading assembly 21 respectively, the upper part of main turntable 2 is equipped with a plurality of assembly fixture assemblies 3, and assembly fixture assemblies 3 are respectively placed in the lower side of lighter direct loading assembly 15, fire ring direct loading assembly 16, warped plate direct loading assembly 17, spring direct loading assembly 18, flint direct loading assembly 19, grinding disc direct loading assembly 20 and wind cover direct loading assembly 21.

[0022] In the embodiment, the main turntable 2 is rotatably connected to the upper part of the operation cabinet 1, and the positioning disc 201 is fixedly connected to the upper part of the operation cabinet 1. The positioning disc 201 is clamped into the middle part of the main turntable 2, and the outer wall of the positioning disc 201 is tightly attached to the inner wall of the main turntable 2.

[0023] The main turntable 2 and the positioning disc 201 are respectively arranged on the upper part of the operation cabinet 1, and the main turntable 2 is arranged around the positioning disc 201. When working, the main turntable 2 and the assembly fixture assemblies 3 arranged on the upper part thereof rotate around the positioning disc 201, forming a flow line to assemble the lighter heads one by one.

[0024] Further, the positioning disc 201 is fixedly connected to the bottom of the lighter direct loading assembly 15, the fire ring direct loading assembly 16, the warped plate direct loading assembly 17, the spring direct loading assembly 18, the flint direct loading assembly 19, the grinding disc direct loading assembly 20, and the wind cover direct loading assembly 21 around the upper part thereof.

[0025] Further, the lighter direct loading assembly 15, the fire ring direct loading assembly 16, the warped plate direct loading assembly 17, the spring direct loading assembly 18, the flint direct loading assembly 19, the grinding disc direct loading assembly 20, and the wind cover direct loading assembly 21 are respectively corresponding to the lighter vibration disc 6, the fire ring vibration disc 7, the warped plate vibration disc 8, the spring vibration disc 9, the flint vibration disc 10, the grinding disc vibration disc 11, and the wind cover vibration disc 12.

[0026] The head vibration disc 6, the fire ring vibration disc 7, the rocker plate vibration disc 8, the spring vibration disc 9, the flint vibration disc 10, the grinding wheel vibration disc 11 and the air cover vibration disc 12 are arranged above the operation cabinet 1, and each part of the lighter head is arranged in the vibration disc, and then the parts are transported to the corresponding head direct assembly 15, the fire ring direct assembly 16, the rocker plate direct assembly 17, the spring direct assembly 18, the flint direct assembly 19, the grinding wheel direct assembly 20 and the air cover direct assembly 21, and the assembling jig assembly 3 is used to install each part.

[0027] In the embodiment, a plurality of connection frame assemblies 1301 are arranged above the operation cabinet 1, and the connection frame assemblies 1301 are arranged around the main turntable 2, and the connection frame assemblies 1301 are fixedly connected with the conveying path assemblies 13.

[0028] Further, one end of the conveying path assembly 13 is in communication with the head vibration disc 6, the fire ring vibration disc 7, the rocker plate vibration disc 8, the grinding wheel vibration disc 11 and the air cover vibration disc 12, and the other end of the conveying path assembly 13 is in communication with the top of the assembling jig assembly 3.

[0029] Further, one end of the conveying pipe assembly 14 is in communication with the spring vibration disc 9 and the flint vibration disc 10, and the other end of the conveying pipe assembly 14 is in communication with the top of the assembling jig assembly 3.

[0030] The connection frame assembly 1301 arranged above the operation cabinet 1 supports each conveying path assembly 13, and the head, the fire ring, the rocker plate, the grinding wheel and the air cover are sequentially conveyed in the conveying path assembly 13 and installed on the top of the assembling jig assembly 3, and the spring and the flint are conveyed in the conveying pipe assembly 14 and installed on the top of the assembling jig assembly 3.

[0031] In the embodiment, the display screen 23 is arranged on one side above the operation cabinet 1, and the control assembly 22 is inserted below the middle part of the positioning disc 201.

[0032] The control assembly 22 and the display screen 23 arranged above the operation cabinet 1 control the operation cabinet 1 and each structure above the operation cabinet 1 and display internal data.

[0033] Working principle:

[0034] A main rotating disc 2 and a positioning disc 201 are arranged above the operation cabinet 1 respectively, the positioning disc 201 is arranged in the middle of the main rotating disc 2, the main rotating disc 2 can rotate outside the positioning disc 201, a plurality of assembly jig assemblies 3 are arranged above the main rotating disc 2 at equal intervals, the assembly jig assemblies 3 rotate one by one when the main rotating disc 2 rotates, support seats 4 and support frames 5 are arranged on both sides of the operation cabinet 1 respectively, a head vibrating disc 6, a ring vibrating disc 7 and a rocker vibrating disc 8 are arranged above the support frames 5 respectively, a grinding wheel vibrating disc 11 and a wind cover vibrating disc 12 are arranged above the support seats 4 respectively, spring vibrating discs 9 and flint vibrating discs 10 are arranged above the operation cabinet 1 respectively, and a process of installing and feeding the lighter head is formed by the head vibrating disc 6, the ring vibrating disc 7, the rocker vibrating disc 8, the spring vibrating disc 9, the flint vibrating disc 10, the grinding wheel vibrating disc 11 and the wind cover vibrating disc 12 in sequence, a head direct assembly 15, a ring direct assembly 16, a rocker direct assembly 17, a spring direct assembly 18, a flint direct assembly 19, a grinding wheel direct assembly 20 and a wind cover direct assembly 21 are arranged above the positioning disc 201 respectively, the plurality of assembly jig assemblies 3 arranged above the main rotating disc 2 are arranged below the outer sides of the head direct assembly 15, the ring direct assembly 16, the rocker direct assembly 17, the spring direct assembly 18, the flint direct assembly 19, the grinding wheel direct assembly 20 and the wind cover direct assembly 21, the assembly jig assemblies 3 are connected with the inner ends of the conveying path assemblies 13 and the conveying pipe assemblies 14 respectively, the head vibrating disc 6, the ring vibrating disc 7 and the rocker vibrating disc 8 are connected with the conveying path assemblies 13, the spring vibrating disc 9 and the flint vibrating disc 10 are connected with the conveying pipe assemblies 14, the grinding wheel vibrating disc 11 and the wind cover vibrating disc 12 are connected with the conveying path assemblies 13, then the same assembly jig assembly 3 is sequentially fed with the parts of the lighter head, the assembly jig assembly 3 sequentially passes through the head direct assembly 15, the ring direct assembly 16, the rocker direct assembly 17, the spring direct assembly 18, the flint direct assembly 19, the grinding wheel direct assembly 20 and the wind cover direct assembly 21 below to be installed, and finally the complete lighter head is obtained.

[0035] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily mean the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0036] The above embodiments are only exemplary embodiments of the present application, and are not used to limit the present application, the protection scope of the present application is defined by the claims. Those skilled in the art can make various modifications or equivalent replacements to the present application within the spirit and protection scope of the present application, and such modifications or equivalent replacements should also be considered to fall within the protection scope of the present application.

Claims

1. An automatic lighter head assembly device, comprising an operating cabinet (1), characterized in that: The main turntable (2) and positioning plate (201) are respectively provided in the middle of the upper part of the operating cabinet (1), and the support base (4) and support frame (5) are respectively provided on both sides of the operating cabinet (1). The machine head vibrating plate (6), fire ring vibrating plate (7) and rocker vibrating plate (8) are respectively provided on the support frame (5). The flint vibrating plate (10) and grinding wheel vibrating plate (11) are respectively provided on the support base (4). The spring vibrating plate (9) is provided above one corner of the operating cabinet (1), and the spring vibrating plate (9) and flint vibrating plate (10) are both provided with conveying pipe assembly (14) on their sides. The machine head vibrating plate (6), fire ring vibrating plate (7), rocker vibrating plate (8), grinding wheel vibrating plate (11) and wind cover vibrating plate (12) are respectively provided. Each side is provided with a conveyor assembly (13). Above the positioning plate (201) are respectively provided a machine head direct mounting assembly (15), a fire ring direct mounting assembly (16), a rocker direct mounting assembly (17), a spring direct mounting assembly (18), a flint direct mounting assembly (19), a grinding wheel direct mounting assembly (20), and a wind cover direct mounting assembly (21). Above the main turntable (2) are provided multiple assembly fixture assemblies (3), and the assembly fixture assemblies (3) are respectively placed below the outside of the machine head direct mounting assembly (15), the fire ring direct mounting assembly (16), the rocker direct mounting assembly (17), the spring direct mounting assembly (18), the flint direct mounting assembly (19), the grinding wheel direct mounting assembly (20), and the wind cover direct mounting assembly (21).

2. The automatic lighter head assembly equipment according to claim 1, characterized in that: The main turntable (2) is rotatably connected above the operating cabinet (1), and the positioning plate (201) is fixedly connected above the operating cabinet (1). The positioning plate (201) is inserted into the middle of the main turntable (2), and the outer wall of the positioning plate (201) is tightly fitted to the inner wall of the main turntable (2).

3. The automatic lighter head assembly equipment according to claim 2, characterized in that: The bottom of the positioning plate (201) is fixedly connected to the machine head direct mounting assembly (15), the fire ring direct mounting assembly (16), the rocker direct mounting assembly (17), the spring direct mounting assembly (18), the flint direct mounting assembly (19), the grinding wheel direct mounting assembly (20), and the wind cover direct mounting assembly (21).

4. The automatic lighter head assembly equipment according to claim 3, characterized in that: The machine head direct mounting assembly (15), the fire ring direct mounting assembly (16), the rocker direct mounting assembly (17), the spring direct mounting assembly (18), the flint direct mounting assembly (19), the grinding wheel direct mounting assembly (20), and the wind cover direct mounting assembly (21) correspond to the machine head vibrating plate (6), the fire ring vibrating plate (7), the rocker vibrating plate (8), the spring vibrating plate (9), the flint vibrating plate (10), the grinding wheel vibrating plate (11), and the wind cover vibrating plate (12), respectively.

5. The automatic lighter head assembly equipment according to claim 1, characterized in that: The operating cabinet (1) is provided with multiple connecting frame assemblies (1301) above it, and the multiple connecting frame assemblies (1301) are placed around the main turntable (2). At the same time, the conveyor assembly (13) is fixedly connected above the connecting frame assembly (1301).

6. The automatic lighter head assembly equipment according to claim 5, characterized in that: One end of the conveyor assembly (13) is connected to the machine head vibrating plate (6), the fire ring vibrating plate (7), the rocker vibrating plate (8), the grinding wheel vibrating plate (11), and the wind hood vibrating plate (12), respectively, and the other end of the conveyor assembly (13) is connected to the top of the assembly fixture assembly (3).

7. The automatic lighter head assembly equipment according to claim 6, characterized in that: One end of the delivery pipe assembly (14) is connected to the inside of the spring vibrating plate (9) and the flint vibrating plate (10), respectively, and the other end of the delivery pipe assembly (14) is connected to the top of the assembly fixture assembly (3).

8. The automatic lighter head assembly equipment according to claim 1, characterized in that: The control cabinet (1) is equipped with a display screen (23) on one side above it, and the control component (22) is inserted below the middle of the control cabinet (1) and the middle of the positioning plate (201).