Self-positioning vacuum adsorption device for finish machining
By using the barrier components of the self-positioning vacuum adsorption device and the reverse air blowing system, the problem of vacuum tube clogging is solved, achieving efficient cleaning and precise positioning, and improving the stability and quality of finishing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-29
- Publication Date
- 2026-03-24
AI Technical Summary
Existing vacuum adsorption positioning devices are prone to blockage during the finishing process due to waste entering the vacuum suction tube, which affects processing stability and product quality.
It employs a self-positioning vacuum adsorption device, which includes a barrier component and a reverse air blowing system. Large particulate impurities are blocked by a filter screen, and a bidirectional air pump group is used to achieve vacuum adsorption and pulse cleaning. The elastic deformation of the rubber adsorption ring is combined to improve positioning accuracy.
It effectively prevents waste from entering the pipeline, improves cleaning efficiency, ensures processing stability and product quality, and enhances the positioning accuracy of irregularly shaped parts.
Smart Images

Figure CN224027466U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to vacuum adsorption technical field, concretely is a kind of self-positioning vacuum adsorption device for finish machining. BACKGROUND
[0002] In the finish machining process, workpiece is positioned on fixture by vacuum adsorption positioning device, so that the fixture can be reliably attached to the surface of the product, and then the shell is further processed by machining equipment. The existing vacuum adsorption positioning device is generally connected by a jig plate with positioning pins and a vacuum suction tube, and an adsorption force is generated on the shell by directly sucking air through the vacuum suction tube to complete the positioning and fixing of the shell. With this vacuum adsorption positioning device structure, since the vacuum suction tube directly adsorbs and holds the product, residual waste will enter the vacuum suction tube from the vacuum suction port when the jig surface is cleaned after processing, and the accumulation of waste in the pipeline can easily cause pipeline blockage, resulting in unstable suction force for subsequent processing products, which makes the structure and appearance of the processed product not meet the quality requirements. Therefore, we propose a self-positioning vacuum adsorption device for finish machining. SUMMARY
[0003] The technical problem to be solved by the utility model is to overcome the defects of the prior art and provide a self-positioning vacuum adsorption device for finish machining, which can quickly clean and avoid pipeline blockage, effectively solving the problems in the background art.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a self-positioning vacuum adsorption device for finish machining, comprising a mounting box and an adsorption assembly.
[0005] The mounting box has a blocking assembly installed inside, and air suction and exchange assemblies are installed on the left and right sides of the mounting box.
[0006] The adsorption assembly includes an adsorption barrel, a rubber adsorption ring, an air guide pipe and a first electromagnetic valve. Uniformly distributed openings are formed on the upper side of the mounting box, and the adsorption barrel is fixed inside the openings. The upper end of the adsorption barrel is fixed with a rubber adsorption ring, and the lower end of the adsorption barrel is provided with an air guide hole. The air guide hole is fixed with an air guide pipe inside, and the first electromagnetic valve is installed on the circumference of the air guide pipe. All air guide pipes are connected to the air suction and exchange assemblies. The input end of the first electromagnetic valve is electrically connected to the output end of the external control switch group. The adsorption assembly is provided to adsorb the product that needs to be finished.
[0007] Further, the air suction and exchange assembly comprises an air pump, an air inlet pipe, a second electromagnetic valve, an air outlet pipe and a connecting box, the lower end of the mounting box is fixed with the connecting box, the air injection hole arranged on the right side of the connecting box is internally fixed with the air inlet pipe, the air outlet hole arranged on the left side of the connecting box is internally fixed with the air outlet pipe, two corresponding air pumps are mounted on the left and right sides of the mounting box, the air inlet pipe is connected with the air outlet hole of the air pump on the right side, the air outlet pipe is connected with the air inlet hole of the air pump on the left side, the second electromagnetic valve is mounted on the circumferential surface of the air inlet pipe and the air outlet pipe, and the input ends of the second electromagnetic valve and the air pump are electrically connected with the output end of the control switch group outside.
[0008] Further, the blocking assembly comprises a filter screen disc, a connecting rod, a rubber sealing pipe, an electric telescopic rod, a connecting frame and a connecting strip, the filter screen disc is slidably connected in the adsorption barrel, the lower end of the filter screen disc is fixed with the connecting rod, the lower end of the adsorption barrel is provided with a sliding hole, and the connecting rod is slidably connected in the sliding hole; the circumferential surface of the connecting rod is sleeved with the rubber sealing pipe, and the rubber sealing pipe is fixed in the sliding hole; four corresponding electric telescopic rods are mounted on the upper side of the mounting box, the connecting frame is fixed on the telescopic arm of the four electric telescopic rods, and the connecting strip is uniformly arranged in the connecting frame; all the connecting rods are fixed on the upper side of all the connecting strips; and the input ends of the electric telescopic rods are electrically connected with the output end of the control switch group outside. By arranging the filter screen disc, large-particle impurities can be blocked, when cleaning, all the filter screen discs are controlled to move away from the adsorption barrel, then the impurities on the upper end of the filter screen disc can be cleaned, and at the same time, compressed air is injected into all the air guide pipes and all the adsorption barrels, so that small-particle impurities in the adsorption barrels can be cleaned.
[0009] Further, the air inlet hole of the air pump on the right side is internally fixed with an air injection pipe, and the air injection pipe is internally fixed with a blocking screen disc, so that impurities are prevented from entering the air pump on the right side when air is sucked.
[0010] Further, the lower end of the side of the mounting box is fixed with a mounting frame, and the edge of the mounting frame is provided with uniformly distributed mounting holes, so that the mounting box is mounted by arranging the mounting frame and the mounting holes.
[0011] Compared with the prior art, the self-positioning vacuum adsorption device for finish machining has the following advantages:
[0012] 1. The large particle impurities in the adsorption barrel are physically blocked by the liftable filter screen disc, and the reverse air blowing system is used to remove dust, effectively avoiding the waste entering the pipeline, and the filter screen disc is driven by the electric telescopic rod to be separated from the adsorption barrel, so that the waste cleaning efficiency is improved;
[0013] 2. The bidirectional air pump group is designed, the left air pump realizes vacuum adsorption positioning, and the right air pump forms a pulse type reverse blowing air flow through compressed air, which can completely remove the micron level particles attached to the inner wall of the adsorption barrel and the air guide pipe;
[0014] 3. Each adsorption barrel is provided with an independent electromagnetic valve, and the adsorption unit can be selectively turned on and off according to the shape of the workpiece, and the elastic deformation capacity of the rubber adsorption ring is used to improve the positioning accuracy of the special-shaped part. BRIEF DESCRIPTION OF DRAWINGS
[0015] Fig. 1 It is a front side structure schematic view of the utility model;
[0016] Fig. 2 It is a front side sectional view of the utility model;
[0017] Fig. 3 It is a filter screen disc structure schematic view of the utility model.
[0018] In the drawing: 1 installation box, 2 adsorption assembly, 21 adsorption barrel, 22 rubber adsorption ring, 23 air guide pipe, 24 first electromagnetic valve, 3 air extraction assembly, 31 air pump, 32 air inlet pipe, 33 second electromagnetic valve, 34 air outlet pipe, 35 connection box, 4 blocking assembly, 41 filter screen disc, 42 connecting rod, 43 rubber sealing pipe, 44 electric telescopic rod, 45 connecting frame, 46 connecting strip, 5 air injection pipe, 6 blocking screen disc, 7 mounting frame, 8 mounting hole. DETAILED DESCRIPTION
[0019] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.
[0020] Please refer to Figs. 1-3 The embodiment provides a kind of technical scheme: a self-positioning vacuum adsorption device for finish machining, including installation box 1 and adsorption assembly 2;
[0021] The installation box 1 is internally installed with the blocking assembly 4, and the left and right sides of the installation box 1 are installed with the air extraction and replacement assembly 3. The air extraction and replacement assembly 3 comprises an air pump 31, an air inlet pipe 32, a second electromagnetic valve 33, an air outlet pipe 34 and a connecting box 35. The lower end of the inside of the installation box 1 is fixed with the connecting box 35. The inside of the air injection hole arranged at the right side of the connecting box 35 is fixed with the air inlet pipe 32. The inside of the air outlet hole arranged at the left side of the connecting box 35 is fixed with the air outlet pipe 34. The left and right sides of the installation box 1 are installed with two corresponding air pumps 31. The air inlet pipe 32 is connected with the air outlet of the air pump 31 at the right side. The air outlet pipe 34 is connected with the air inlet of the air pump 31 at the left side. The circumferential surface of the air inlet pipe 32 and the air outlet pipe 34 is installed with the second electromagnetic valve 33. The input end of the second electromagnetic valve 33 and the air pump 31 is electrically connected with the output end of the external control switch group. The blocking assembly 4 comprises a filter screen disc 41, a connecting rod 42, a rubber sealing pipe 43, an electric telescopic rod 44, a connecting frame 45 and a connecting strip 46. The inside of the adsorption barrel 21 is slidingly connected with the filter screen disc 41. The lower end of the filter screen disc 41 is fixed with the connecting rod 42. The lower end of the adsorption barrel 21 is provided with a sliding hole. The connecting rod 42 is slidingly connected in the inside of the sliding hole. The circumferential surface of the connecting rod 42 is sleeved with the rubber sealing pipe 43. The rubber sealing pipe 43 is fixed in the inside of the sliding hole. The upper side of the inside of the installation box 1 is installed with four corresponding electric telescopic rods 44. The telescopic arms of the four electric telescopic rods 44 are fixed with the connecting frame 45. The inside of the connecting frame 45 is fixed with the uniformly distributed connecting strips 46. All the connecting rods 42 are respectively fixed on the upper side of all the connecting strips 46. The input end of the electric telescopic rod 44 is electrically connected with the output end of the external control switch group. The filter screen disc 4141 is arranged to block large particle impurities. When cleaning, all the filter screen discs 41 are controlled to move upward away from the adsorption barrel 21. Then the impurities on the upper end of the filter screen disc 41 can be cleaned. At the same time, compressed air is injected into the inside of all the air guide pipes 23 and all the adsorption barrels 21 to clean the small particle impurities in the inside. The inside of all the adsorption barrels 21 is vacuumized by the air pump 31 at the left side to adsorb the product. The inside of all the adsorption barrels 21 is injected with compressed air by the air pump 31 at the right side to clean them.
[0022] The adsorption assembly 2 comprises an adsorption barrel 21, a rubber adsorption ring 22, an air guide pipe 23 and a first electromagnetic valve 24. The upper side of the installation box 1 is provided with uniformly distributed openings. The inside of the openings is fixed with the adsorption barrel 21. The upper end of the inside of the adsorption barrel 21 is fixed with the rubber adsorption ring 22. The lower end of the adsorption barrel 21 is provided with an air guide hole. The inside of the air guide hole is fixed with the air guide pipe 23. The circumferential surface of the air guide pipe 23 is installed with the first electromagnetic valve 24. All the air guide pipes 23 are connected with the air extraction and replacement assembly 3. The input end of the first electromagnetic valve 24 is electrically connected with the output end of the external control switch group. The adsorption assembly 2 is arranged to adsorb the product which needs to be finished.
[0023] The air injection pipe 5 is fixed in the air inlet of the right air pump 31, and the blocking mesh disc 6 is fixed in the air injection pipe 5.
[0024] The mounting frame 7 is fixed to the lower end of the side of the mounting box 1, and the mounting holes 8 are uniformly arranged on the edge of the mounting frame 7.
[0025] The working principle of the self-positioning vacuum adsorption device for finishing is as follows: when the device works, first, the left air pump 31 is started through the external control switch group, the second electromagnetic valve 33 and the first electromagnetic valve 24 are synchronously opened, the left air pump 31 is connected with the air outlet pipe 34 and the connecting box 35 to pump the air in the air guide pipe 23, so that the negative pressure is formed in the adsorption barrel 21, and the rubber adsorption ring 22 is in contact with the workpiece to realize the vacuum adsorption positioning; after finishing, the connecting frame 45 and the connecting strip 46 are pushed up by the electric telescopic rod 44, the filter screen disc 41 is driven to separate from the adsorption barrel 21 through the connecting rod 42, and the rubber sealing pipe 43 maintains sliding sealing at this time; then the left air pump 31 is closed, the right air pump 31 is switched and the corresponding second electromagnetic valve 33 is opened, at this time, the compressed air is injected into the connecting box 35 through the air inlet pipe 32, the reverse airflow enters the adsorption barrel 21 through the air guide pipe 23 to complete the inner wall cleaning, and the blocking mesh disc 6 prevents external impurities from entering the air injection pipe 5; after cleaning, the filter screen disc 41 returns to the adsorption barrel 21 by the reset of the electric telescopic rod 44, and the electromagnetic valves return to the initial state, and the device is fixed through the mounting frame 7 and the mounting hole 8 and enters the standby cycle.
[0026] It is worth noting that the external control switch group disclosed in the above embodiment is provided with buttons corresponding to the first electromagnetic valve 24, the second electromagnetic valve 33, the air pump 31 and the electric telescopic rod 44, and the first electromagnetic valve 24, the second electromagnetic valve 33, the air pump 31 and the electric telescopic rod 44 can be freely configured according to the actual application scene.
[0027] The above is only an embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent structure or equivalent process transformation obtained by using the contents of the utility model specification and drawings, or direct or indirect application in other related technical fields, is also included in the patent protection range of the utility model.
Claims
1. A self-positioning vacuum adsorption device for precision machining, characterized in that: Includes a mounting box (1) and an adsorption assembly (2); Installation box (1): The interior is equipped with a barrier component (4), and the left and right sides of the installation box (1) are equipped with a ventilation component (3); Adsorption assembly (2): includes an adsorption bucket (21), a rubber adsorption ring (22), a gas guide pipe (23), and a first solenoid valve (24). The upper side of the mounting box (1) has evenly distributed openings. The adsorption bucket (21) is fixed inside the openings. The upper end of the adsorption bucket (21) is fixed with a rubber adsorption ring (22). The lower end of the adsorption bucket (21) has a gas guide hole. The gas guide pipe (23) is fixed inside the gas guide hole. The first solenoid valve (24) is installed on the circumferential surface of the gas guide pipe (23). All the gas guide pipes (23) are connected to the air exchange assembly (3). The input end of the first solenoid valve (24) is electrically connected to the output end of an external control switch group.
2. The self-positioning vacuum adsorption device for finishing according to claim 1, characterized in that: The air exchange assembly (3) includes an air pump (31), an air inlet pipe (32), a second solenoid valve (33), an air outlet pipe (34), and a connecting box (35). The lower end of the mounting box (1) is fixed with the connecting box (35). The air inlet pipe (32) is fixed inside the air injection hole on the right side of the connecting box (35). The air outlet pipe (34) is fixed inside the air outlet on the left side of the connecting box (35). Two corresponding air pumps (31) are installed on the left and right sides of the mounting box (1). The air inlet pipe (32) is connected to the air outlet of the air pump (31) on the right side. The air outlet pipe (34) is connected to the air inlet of the air pump (31) on the left side. The second solenoid valve (33) is installed on the circumference of both the air inlet pipe (32) and the air outlet pipe (34). The input ends of the second solenoid valve (33) and the air pump (31) are electrically connected to the output end of an external control switch group.
3. The self-positioning vacuum adsorption device for finishing according to claim 1, characterized in that: The barrier component (4) includes a filter screen (41), a connecting rod (42), a rubber sealing tube (43), an electric telescopic rod (44), a connecting frame (45), and a connecting strip (46). The filter screen (41) is slidably connected inside the adsorption tank (21). The connecting rod (42) is fixed to the lower end of the filter screen (41). A sliding hole is opened at the lower end of the adsorption tank (21). The connecting rod (42) is slidably connected inside the sliding hole. A rubber seal is sleeved on the circumferential surface of the connecting rod (42). The rubber sealing tube (43) is fixed inside the sliding hole. Four corresponding electric telescopic rods (44) are installed on the upper side of the mounting box (1). A connecting frame (45) is fixed on the telescopic arm of the four electric telescopic rods (44). A connecting strip (46) is evenly distributed inside the connecting frame (45). All connecting rods (42) are fixed on the upper side of all connecting strips (46). The input end of the electric telescopic rod (44) is electrically connected to the output end of the external control switch group.
4. The self-positioning vacuum adsorption device for finishing according to claim 2, characterized in that: An air injection pipe (5) is fixed inside the air inlet of the air pump (31) on the right side, and a barrier mesh (6) is fixed inside the air injection pipe (5).
5. The self-positioning vacuum adsorption device for finishing according to claim 1, characterized in that: The mounting box (1) has a mounting frame (7) fixed to the lower end of its side, and the mounting frame (7) has evenly distributed mounting holes (8) on its side.