Liquid silica gel cutting equipment

The automated cutting process using adsorption and cutting components solves the problems of low efficiency and inconsistent quality associated with manual cutting in liquid silicone cutting equipment, achieving efficient and stable cutting results.

CN224027740UActive Publication Date: 2026-03-24NINGHAI COUNTY JIMEITE ELECTRONICS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-25
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing liquid silicone cutting equipment relies on manual cutting, resulting in low production efficiency, inconsistent product quality, and a high scrap rate.

Method used

Adsorption and cutting components are used to replace manual cutting. Automated cutting is achieved through negative pressure adsorption positioning and multiple circumferentially arranged cutting parts. The height of the adsorption components is adjustable to ensure consistent cutting length.

Benefits of technology

It improved production efficiency, enhanced product quality, reduced worker fatigue, and ensured consistency in cutting length.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses liquid silica gel cutting equipment. The liquid silica gel cutting equipment comprises a rack, an adsorption assembly and a cutting assembly. The adsorption assembly and the cutting assembly are both installed on the rack in a matched mode. The adsorption assembly is vertically arranged on the rack, is connected to the inner side of a product in a sleeving mode through an adsorption end on the upper portion and conducts adsorption positioning through negative pressure, and the height of the top end of the adsorption assembly is adjustable; the multiple cutting assemblies are arranged on the circumferential side of the adsorption end in the circumferential direction and used for conducting ring cutting on a set product. And the adsorption end is suitable for vertically moving downwards to be separated from the product after the product is cut. The automatic cutting device has the beneficial effects that manual cutting is replaced with the adsorption assembly and the cutting assembly, the production efficiency and the production quality of products are improved, and the fatigue degree of workers is reduced; and the adsorption assembly also limits the installation height of the product, so that the consistency of the cutting length of the product is also ensured.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of cutting, in particular to a liquid silicone rubber cutting device. BACKGROUND

[0002] Generally, the part of the liquid silicone rubber after injection molding is removed by manual cutting with scissors. The manual cutting method has low production efficiency, and the length of the cut part cannot be consistent. In addition, the shape of the product is not a perfect circle, so that the shape of the cut part is irregular when manually cutting, which leads to low product quality and high product scrap rate.

[0003] Therefore, it is necessary to improve the existing liquid silicone rubber cutting device. CONTENT OF THE INVENTION

[0004] The present application aims to provide a liquid silicone rubber cutting device that can solve at least one of the defects in the background art.

[0005] To achieve the above at least one purpose, the technical solution adopted by the present application is: a liquid silicone rubber cutting device, comprising a rack, an adsorption assembly and a cutting assembly; the adsorption assembly and the cutting assembly are both installed on the rack; the adsorption assembly is vertically arranged on the rack and is sleeved on the inner side of the product through the adsorption end of the upper part and is adsorbed and positioned by negative pressure, and the top end height of the adsorption assembly is adjustable; the cutting assembly has multiple and is circumferentially arranged on the side of the adsorption end to cut the positioned product; the adsorption end is adapted to vertically move down after the product is cut to separate from the product.

[0006] Preferably, the adsorption assembly comprises a first suction member, a second suction member and a material removal cylinder; the material removal cylinder is vertically fixedly installed on the rack, the first suction member is vertically installed on the output end of the material removal cylinder, and the second suction member is installed on the first suction member as the adjustable position of the adsorption end, so that a cutting gap is formed between the first suction member and the second suction member; the material removal cylinder is adapted to drive the first suction member and the second suction member to separate from the product.

[0007] Preferably, the first suction member and the second suction member are connected; the adsorption assembly further comprises a connecting block and an external pump body; the external pump body is connected with the first suction member through the connecting block, and the second suction member is adapted to generate negative pressure under the driving of the external pump body.

[0008] Preferably, the top of the second suction member is provided with a suction port; the second suction member is adapted to communicate with the first suction member through the suction port to generate negative pressure to position the product.

[0009] Preferably, the second suction accessory is adapted to be mounted on the first suction accessory in an adjustable position by a limiting structure.

[0010] Preferably, the limiting structure comprises a threaded hole and a bolt arranged on the side of the first suction accessory; the second suction accessory is adapted to be fastened on the first suction accessory by the threaded hole and the bolt, so as to adjust the mounting height of the second suction accessory relative to the first suction accessory.

[0011] Preferably, the rack is provided with a mounting hole and a mounting seat; the first suction accessory and the second suction accessory are adapted to move vertically along the mounting seat under the driving of the material stripping cylinder.

[0012] Preferably, the cutting assembly comprises a cutting piece and a cylinder; the cutting piece is adapted to be mounted on the cylinder; the cylinder is adapted to drive the cutting piece to move towards the suction assembly; the cutting piece is adapted to cut the product.

[0013] Preferably, the cutting assembly is provided with a pair; a pair of the cutting assemblies are symmetrically arranged along the circumferential side of the second suction accessory; the cutting end of the cutting piece is provided in a semicircular shape.

[0014] Preferably, the rack is provided with a blanking plate; the blanking plate is adapted to guide the cut product.

[0015] Compared with the prior art, the beneficial effects of the present application are that:

[0016] Compared with the existing liquid silicone cutting equipment, the present application replaces manual cutting of liquid silicone by the suction assembly and the cutting assembly, improves production efficiency, effectively improves product production quality, and reduces the fatigue of workers during operation; the suction assembly also limits the mounting height of the product, so as to ensure the consistency of the product cutting length. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the present application.

[0018] Figure 2 It is a schematic diagram of the overall structure of the present application Figure 1 It is a schematic diagram of the overall structure of the present application

[0019] Figure 3 It is a schematic diagram of the structure of the suction assembly in the present application.

[0020] Figure 4 It is a schematic diagram of the structure of the cutting assembly in the present application.

[0021] Figure 5 It is a simplified schematic diagram of the cutting gap in the present application.

[0022] In the figure: rack 1, fixed plate 10, cutting assembly 2, air cylinder 20, cutting piece 21, fixed block 22, suction assembly 3, first suction accessory 30, threaded hole 300, connecting block 301, connecting port 3010, second suction accessory 31, suction port 310, mounting seat 33, material stripping air cylinder 34, suction end 35, cutting gap 350, blanking plate 4. DETAILED DESCRIPTION

[0023] Hereinafter, the present application will be further described in conjunction with specific embodiments, and it should be noted that the following described embodiments or technical features can be combined in any manner to form new embodiments without conflict.

[0024] In the description of the present application, it should be noted that for orientation words, such as the terms "center", "transverse", "longitudinal", "length", "width", "thickness", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate the orientation and positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and cannot be understood as limiting the specific protection scope of the present application.

[0025] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application are used to distinguish similar objects, and do not necessarily describe a specific order or sequence.

[0026] The terms "include" and "have" and any variations thereof in the specification and claims of the present application are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device that includes a series of steps or units does not have to be limited to only those steps or units clearly listed, but can include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0027] One preferred embodiment of the present application, as shown in Figure 1 and Figure 2 A liquid silicone cutting device, comprising a rack 1, a suction assembly 3 and a cutting assembly 2; the suction assembly 3 and the cutting assembly 2 are both installed on the rack 1; the suction assembly 3 is vertically arranged on the rack 1 and is sleeved on the inner side of the product through the upper suction end 35 and is positioned by negative pressure; the height of the top end of the suction assembly 3 is adjustable; the cutting assembly 2 has multiple and is circumferentially arranged on the side of the suction end 35 for ring cutting of the positioned product; the suction end 35 is adapted to vertically move downward to separate from the product after the product is cut.

[0028] It should be known that the liquid silicone after completing injection molding usually has some excess material at the nozzle, so that manual cutting of the excess material is required; normally, manual cutting is performed by using scissors; the manual cutting has low production efficiency and the length of the cut product cannot be consistent, so that the quality of the product cannot be guaranteed and the scrap rate of the product is high.

[0029] Therefore, in the embodiment, the liquid silicone is cut by the adsorption assembly 3 and the cutting assembly 2 instead of manual cutting, the production efficiency is improved, the production quality of the product is effectively improved, and the fatigue of the workers during operation is reduced; the adsorption assembly 3 also limits the installation height of the product, so that the consistency of the cutting length of the product is guaranteed.

[0030] In the embodiment, as shown in Figure 1 and Figure 2 , the adsorption assembly 3 includes a first suction part 30, a second suction part 31, and a stripping cylinder 34; the stripping cylinder 34 is vertically fixedly installed on the rack 1, the first suction part 30 is vertically installed on the output end of the stripping cylinder 34, and the second suction part 31 is installed on the first suction part 30 as an adsorption end 35 with adjustable position, so that a cutting gap 350 is formed between the first suction part 30 and the second suction part 31; the stripping cylinder 34 is suitable for driving the first suction part 30 and the second suction part 31 to separate from the product.

[0031] It can be understood that the rack 1 is provided with a mounting hole and a mounting seat 33; the first suction part 30 and the second suction part 31 are suitable for vertical movement along the mounting seat 33 under the driving of the stripping cylinder 34. Specifically, the rack 1 is provided with a mounting hole and a mounting seat 33, the mounting hole and the mounting seat 33 are coaxially arranged; the stripping cylinder 34 is vertically fixedly installed on the rack 1, the first suction part 30 is vertically installed on the output end of the stripping cylinder 34, so that the stripping cylinder 34 can drive the first suction part 30 to move vertically; the second suction part 31 is installed on the first suction part 30 away from the connection end of the stripping cylinder 34 as an adsorption end 35 with adjustable position, and then the stripping cylinder 34 can drive the second suction part 31 to move vertically through the first suction part 30; after the cutting assembly 2 completes cutting of the product, only the stripping cylinder 34 needs to be started, the stripping cylinder 34 drives the second suction part 31 to move vertically downward, until the adsorption end 35 of the second suction part 31 is located in the mounting seat 33, the product can separate from the adsorption end 35.

[0032] In the embodiment, the first suction part 30 and the second suction part 31 are in communication; the adsorption assembly 3 further includes a connecting block 301 and an external pump body; the external pump body is connected to the first suction part 30 through the connecting block 301, and then the second suction part 31 is suitable for generating negative pressure under the driving of the external pump body.

[0033] Specifically, as shown in Figures 1 to 3 , the connecting block 301 is adapted to be installed in cooperation with the output end of the stripping cylinder 34; the connecting end of the first suction accessory 30 is connected in cooperation with the connecting block 301, and the connecting block 301 is provided with a connecting port 3010, and the connecting block 301 can be connected with the external pump body through the connecting port 3010, and the first suction accessory 30 is a hollow structure, and the external pump body can suck the first suction accessory 30 at this time; because the second suction accessory 31 is communicated with the first suction accessory 30, so that the second suction accessory 31 can generate negative pressure under the driving of the external pump body through the first suction accessory 30.

[0034] From the above, the cutting assembly 2 is multiple, and is circumferentially arranged on the side of the suction end 35 to cut the positioned product; it can be understood that the outer surface of the second suction accessory 31 is not provided with a ring groove along the circumferential direction of the suction end 35, and at this time, the cutting assembly 2 needs to abut the cutting end with the outer surface of the suction end 35 to complete the cutting of the product; if the cutting end of the cutting assembly 2 is in contact with the outer surface of the suction end 35 for a long time and applies a force, it may cause the outer surface of the suction end 35 to produce a cut mark.

[0035] Therefore, in the embodiment, as shown in Figure 3 and Figure 5 , the upper end of the second suction accessory 31 is provided with a column body with the same diameter as the first suction accessory 30, so that the product will be tightly attached to the column body and the outer surface of the first suction accessory 30 after being positioned; the cutting end of the cutting assembly 2 is located in the cutting gap 350 after completing the cutting of the product; it can be understood that the second suction accessory 31 is installed in cooperation with the first suction accessory 30, and the diameter of the installation position is smaller than the diameter of the first suction accessory 30 and the column body, so that the cutting end of the cutting assembly 2 will not be in contact with the second suction accessory 31 after completing the cutting of the product, and thus the outer surfaces of the first suction accessory 30 and the second suction accessory 31 will not produce a cut mark to prolong the service life. It should be known that the top of the second suction accessory 31 is provided with a suction port 310; the second suction accessory 310 is adapted to be communicated with the first suction accessory 30 through the suction port 310 to generate negative pressure to position the product.

[0036] It can be understood that the size of the product should be various; when cutting products of different sizes, the cutting position may be different, if the installation height of the second suction accessory 31 can be adjusted, the installation height of the product can be adjusted, and thus the cutting position of the product can be adjusted; therefore, in the embodiment, the second suction accessory 31 is adapted to be installed in the first suction accessory 30 through the position-adjustable limiting structure.

[0037] For the above-mentioned limiting structure, there are various structures that can be set, and in the embodiment, as shown in Figure 3 , the limiting structure includes a threaded hole 300 arranged on the side of the first suction accessory 30 and a bolt; the second suction accessory 31 is adapted to be fastened to the first suction accessory 30 through the threaded hole 300 and the bolt, thereby adjusting the installation height of the second suction accessory 31 relative to the first suction accessory 30. Specifically, when the second suction accessory 31 completes the adjustment of the installation height according to different sizes of products, the bolt and the threaded hole 300 are threadedly connected, and after being connected to a certain extent, the threaded end of the bolt can abut against the side of the second suction accessory 31 to fix the installation position of the second suction accessory 31; when the second suction accessory 31 needs to be adjusted again, the bolt only needs to be screwed again, so that the threaded end of the bolt is away from the second suction accessory 31, and the second suction accessory 31 can be moved, and when the second suction accessory 31 is adjusted to the required position, the bolt only needs to be tightened again, so that the threaded end abuts against the side of the second suction accessory 31 again.

[0038] In the embodiment, as shown in Figure 4 , the cutting assembly 2 includes a cutting piece 21 and a gas cylinder 20; the cutting piece 21 is installed in the gas cylinder 20 in a matched manner; the gas cylinder 20 is adapted to drive the cutting piece 21 to move towards the suction assembly 3.

[0039] Specifically, a pair of gas cylinders 20 are installed on the rack 1 in a matched manner, and the pair of gas cylinders 20 are equidistantly arranged along the circumferential side of the suction end 35; the output ends of the pair of gas cylinders 20 are directed towards the suction end 35; a fixed block 22 is installed on each output end of the pair of gas cylinders 20 to facilitate the connection of the cutting piece 21; the cutting piece 21 is fixedly installed on the fixed block 22, and the gas cylinder 20 drives the fixed block 22 to move, thereby driving the cutting piece 21 to move.

[0040] From the above, there are multiple cutting assemblies 2; for the setting of the number of cutting assemblies 2, as shown in Figure 1 and Figure 4 , in the embodiment, one pair is preferably adopted; the pair of cutting assemblies 2 are symmetrically arranged along the circumferential side of the second suction accessory 31.

[0041] As can be understood, the cutting assembly 2 needs to cut around the product; therefore, as shown in Figure 4 , in the embodiment, the cutting end of the cutting piece 21 is arranged in a semicircular shape.

[0042] In the embodiment, as shown in Figure 1 , the rack 1 is provided with a fixed plate 10 and a blanking plate 4; the fixed plate 10 is used for fixedly connecting with the stripping gas cylinder 34 in the embodiment; the blanking plate 4 plays a guiding role when the product completes cutting and positioning is released, so that the product that has completed cutting falls into the external frame under the guiding action of the blanking plate 4.

[0043] For the convenience of understanding, the overall working process of the present embodiment is described in detail below.

[0044] When the product needs to be positioned by the suction assembly 3, first, the product is sleeved on the first suction accessory 30 and the second suction accessory 31; then the external pump body is started, which will generate negative pressure on the connecting block 301, because the connecting block 301, the first suction accessory 30 and the second suction accessory 31 are communicated and the second suction accessory 31 is provided with a suction port 310, so that the second suction accessory 31 will generate negative pressure suction on the product to be cut, and then the product will be positioned and cannot be moved.

[0045] When the product needs to be cut after being positioned, first, the air cylinder 20 is started to drive the output end of the air cylinder 20 to move the cutting member 21 through the fixed block 22 towards the second suction accessory 31 until the cutting is completed; at this time, the cutting end of the cutting member 21 is located in the cutting gap 350 and does not contact the outer surface of the first suction accessory 30 and the second suction accessory 31.

[0046] When the product needs to be separated from the suction assembly 3 after being cut, first, the air cylinder 20 is started again to drive the output end of the air cylinder 20 to move the cutting member 21 away from the second suction accessory 31; then the material removal air cylinder 34 is started to drive the second suction accessory 31 to move vertically downward until the suction end 35 is located in the mounting seat 33; at this time, the product is no longer sleeved and the suction of the suction end 35 will fall to the discharging plate 4 and fall to the external frame under the guiding action of the discharging plate 4.

[0047] The above describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited to the above embodiments, and the above embodiments and descriptions in the specification are only the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection claimed by the present application is defined by the appended claims and their equivalents.

Claims

1. A liquid silicone rubber cutting apparatus, characterized by, The application relates to a cutting device for a product, which comprises a rack, an adsorption assembly and a cutting assembly; the adsorption assembly and the cutting assembly are both installed on the rack; the adsorption assembly is vertically arranged on the rack and is connected to the inner side of the product through an adsorption end on the upper part and is adsorbed and positioned through negative pressure; the top end height of the adsorption assembly is adjustable; the cutting assembly is arranged on the circumferential side of the adsorption end and is used for circular cutting of the positioned product; and the adsorption end is adapted to vertically move downward to separate from the product after the product is cut.

2. A liquid silicone cutting apparatus as claimed in claim 1, wherein, The adsorption assembly comprises a first adsorption part, a second adsorption part and a material discharging cylinder; the material discharging cylinder is vertically fixedly installed on the rack; the first adsorption part is vertically installed on the output end of the material discharging cylinder; the second adsorption part is installed on the first adsorption part and is adjustable in position, so that a cutting gap is formed between the first adsorption part and the second adsorption part; and the material discharging cylinder is adapted to drive the first adsorption part and the second adsorption part to separate from the product.

3. A liquid silicone cutting apparatus as claimed in claim 2, wherein, The first adsorption part and the second adsorption part are communicated; the adsorption assembly further comprises a connecting block and an external pump body; the external pump body is connected to the first adsorption part through the connecting block; and the second adsorption part is adapted to generate negative pressure under the driving of the external pump body.

4. A liquid silicone cutting apparatus as claimed in claim 3, wherein, The top part of the second adsorption part is provided with an adsorption port; the second adsorption part is adapted to communicate with the first adsorption part through the adsorption port to generate negative pressure and position the product.

5. A liquid silicone cutting apparatus as claimed in claim 2, wherein, The second adsorption part is adapted to be installed on the first adsorption part in an adjustable position through a limiting structure.

6. A liquid silicone cutting apparatus as claimed in claim 5, wherein, The limiting structure comprises a threaded hole arranged on the side part of the first adsorption part and a bolt; the second adsorption part is adapted to be fastened to the first adsorption part through the threaded hole and the bolt, so that the installation height of the second adsorption part is adjusted relative to the first adsorption part.

7. A liquid silicone cutting apparatus as claimed in claim 2, wherein, The rack is provided with a mounting hole and a mounting seat; the first adsorption part and the second adsorption part are adapted to vertically move along the mounting seat under the driving of the material discharging cylinder.

8. A liquid silicone cutting apparatus as claimed in any one of claims 2 to 7, wherein, The cutting assembly comprises a cutting part and a cylinder; the cutting part is installed on the cylinder; the cylinder is adapted to drive the cutting part to move towards the cutting gap formed by the adsorption assembly, so that the product is cut.

9. A liquid silicone cutting apparatus as claimed in claim 8, wherein, The cutting assembly is provided with a pair; the pair of cutting assemblies are symmetrically arranged on the circumferential side of the second adsorption part; and the cutting end of the cutting part is semicircular.

10. The apparatus of claim 1 wherein, The rack is provided with a discharging plate; the discharging plate is adapted to guide the cut product.