Punching device for pearl wool production

Abstract

The utility model discloses a punching device for pearl wool production, which comprises an operating platform, a support frame, a template and a puncher, the top of the operating platform is fixedly connected with the bottom of the support frame, the bottom of the template is fixedly connected with the top of the operating platform, and two sides of the puncher are movably connected with the inner side of the support frame. According to the pearl wool punching device, the collecting box and the moving wheels are arranged, waste falling from the operation plate can be collected in a centralized mode through the collecting box, then a user can conveniently adjust the position of the collecting box through the moving wheels, the user can conveniently treat the waste in the follow-up process, and the pearl wool punching device can conveniently fix pearl wool and is convenient to use. The problems that in the prior art, a waste collecting device is not arranged, waste is scattered on a workbench or around equipment and needs to be frequently shut down and cleaned by operators, otherwise, normal operation of a punching device can be disturbed, and if the waste enters a transmission part or a punching tool, equipment failures are caused, the equipment maintenance cost is increased, and the production efficiency is reduced are solved.

Description

Technical Field

[0001] This utility model relates to the field of pearl cotton technology, specifically a punching device for pearl cotton production. Background Technology

[0002] Pearl cotton is a new type of environmentally friendly packaging material. It is made of low-density polyethylene resin through physical foaming to produce countless independent air bubbles. It overcomes the shortcomings of ordinary foam, such as fragility, deformation, and poor resilience. It has many advantages such as water and moisture resistance, shock absorption, sound insulation, heat insulation, good plasticity, high toughness, recyclability, environmental protection, and strong impact resistance. It also has good chemical resistance. Pearl cotton is an ideal substitute for traditional packaging materials.

[0003] For example, according to the authorization announcement number CN222038807U, this utility model discloses a perforation device for pearl cotton, belonging to the field of pearl cotton processing technology. It is used to solve the problem of positional displacement during pearl cotton perforation, which affects perforation quality and efficiency. The device includes a base and a mounting frame. The mounting frame is located on the upper surface of the base, and a lifting cylinder is located on the upper surface of the mounting frame. A perforation mechanism is located below the lifting cylinder. The perforation mechanism includes a perforation plate, with limit rods slidably inserted at each of the four corners of the perforation plate. An upper pressure plate is located below the perforation plate, and a telescopic spring is installed between the perforation plate and the upper pressure plate. Through the perforation mechanism, the perforation plate and the upper pressure plate move vertically downwards together. Before perforating the pearl cotton, the upper and lower pressure plates first fix the pearl cotton, and then the perforation plate performs the perforation work, preventing positional displacement during perforation and improving the perforation quality of the pearl cotton.

[0004] Based on the search of the aforementioned patents and the findings of existing equipment, while the aforementioned equipment can solve the problem that most existing punching devices place pearl cotton at the punching point and then punch the pearl cotton through a punching plate, pearl cotton is relatively light and is prone to displacement during punching, thus affecting the punching quality and efficiency. However, in use, although this pearl cotton punching device can easily fix the pearl cotton, it does not have a waste collection device, which will cause waste to scatter on the workbench or around the equipment, requiring operators to frequently stop the machine to clean it. Otherwise, it may interfere with the normal operation of the punching device. If the waste enters the transmission parts or the punching tool, it will cause equipment failure, which will increase equipment maintenance costs and reduce production efficiency. Utility Model Content

[0005] To address the problems mentioned in the background art, the purpose of this utility model is to provide a punching device for EPE foam production, which has the advantage of waste collection. This solves the problem that while the EPE foam punching device can easily fix the EPE foam, it does not have a waste collection device, which causes waste to scatter on the workbench or around the equipment, requiring operators to frequently stop the machine to clean it. Otherwise, it may interfere with the normal operation of the punching device. If the waste enters the transmission components or the punching tool, it will cause equipment failure, which will increase equipment maintenance costs and reduce production efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a punching device for pearl cotton production, comprising an operating table, a support frame, a template, and a punch. The top of the operating table is fixedly connected to the bottom of the support frame, the bottom of the template is fixedly connected to the top of the operating table, the two sides of the punch are movably connected to the inner side of the support frame, and fixed plates are fixedly connected to both sides of the bottom of the operating table. The template is connected to the operating table, and a collection box is movably connected to the inner side of the fixed plate. A moving wheel is fixedly connected to the bottom of the collection box, a connecting component is provided on the inner side of the fixed plate, and a detection component is embedded in the top of the left side of the inner wall of the collection box.

[0007] In a preferred embodiment of this utility model, the connecting component includes connecting grooves, all of which are formed on the inner side of the fixing plate. Sliding strips are slidably connected to the inner wall of the connecting grooves, and the inner side of the sliding strips is fixedly connected to both sides of the collection box.

[0008] As a preferred embodiment of this invention, the detection component includes an infrared detector, which is embedded in the top left side of the inner wall of the collection box. A control panel is fixedly connected to the top right side of the support frame, and the control panel is electrically connected to the infrared detector via a wire.

[0009] As a preferred embodiment of this utility model, light panels are fixedly connected to both sides of the front and back of the operating table, and the light panels are electrically connected to the control panel via wires.

[0010] As a preferred embodiment of this utility model, a blocking block is fixedly connected to the back of the fixing plate, and an auxiliary pad is fixedly connected to the inner side of the front of the blocking block. Several auxiliary pads are provided and are distributed at equal intervals.

[0011] As a preferred embodiment of this utility model, a baffle plate is movably connected to the bottom of the front of the fixing plate via a pivot pin, and pads are fixedly connected to both sides of the bottom of the front of the collection box, with the top of the pads contacting the inner side of the baffle plate.

[0012] As a preferred embodiment of this invention, each of the fixing plates has a magnetic block embedded in its front side, and the front side of the magnetic block is magnetically attracted to the back side of the shielding plate.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] 1. This utility model, by setting up a collection box and movable wheels, uses the collection box to collect waste materials falling from the operating panel, and the movable wheels to allow the user to easily adjust the position of the collection box for subsequent waste disposal. This solves the problem that while the pearl cotton punching device can easily fix the pearl cotton, it does not have a waste collection device, which would cause waste to scatter on the workbench or around the equipment, requiring the operator to frequently stop the machine to clean it. Otherwise, it may interfere with the normal operation of the punching device. If the waste enters the transmission parts or the punching tool, it will cause equipment failure, which will increase equipment maintenance costs and reduce production efficiency. This invention achieves the effect of waste collection.

[0015] 2. This utility model, by setting a connecting component, allows the user to align the back of the sliding strips on both sides of the collection box with the connecting groove when connecting the collection box to the fixing plate. Then, the collection box is moved towards the fixing plate, so that the sliding strips are completely moved into the interior of the connecting groove. The connecting groove restricts the movement direction of the sliding strips, allowing the collection box to be connected to the fixing plate. This facilitates the removal of the collection box for waste cleaning or replacement, while also ensuring that the collection box will not shake or shift during use, thus guaranteeing the stability of waste collection and achieving the effect of assisting in the connection between the collection box and the fixing plate.

[0016] 3. This utility model, by setting a detection component, as the amount of waste inside the collection box increases until the height of the waste enters the detection range of the infrared detector, when the light emitted by the infrared detector is blocked for a longer time than a set threshold, the infrared detector transmits an electrical signal to the control panel. The control panel allows the user to easily view various data of the device and also to know that the collection box is about to be full, thus achieving the effect of automatically detecting whether the collection box is full of waste. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a three-dimensional cross-sectional view of the collection box of this utility model;

[0019] Figure 3 This utility model Figure 2 Enlarged 3D structural diagram at point A.

[0020] In the diagram: 1. Operating table; 2. Support frame; 3. Template; 4. Punch tool; 5. Fixing plate; 6. Collection box; 7. Casters; 8. Connecting assembly; 81. Connecting groove; 82. Sliding bar; 9. Detection assembly; 91. Infrared sensor; 92. Control panel; 10. Light panel; 11. Shielding block; 12. Auxiliary pad; 13. Shielding plate; 14. Pad; 15. Magnetic block. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] like Figures 1 to 3 As shown, the present invention provides a punching device for producing pearl cotton, including an operating table 1, a support frame 2, a template 3, and a punch 4. The top of the operating table 1 is fixedly connected to the bottom of the support frame 2, the bottom of the template 3 is fixedly connected to the top of the operating table 1, the two sides of the punch 4 are movably connected to the inner side of the support frame 2, the two sides of the bottom of the operating table 1 are fixedly connected to a fixing plate 5, the template 3 is connected to the operating table 1, the inner side of the fixing plate 5 is movably connected to a collection box 6, the bottom of the collection box 6 is fixedly connected to a moving wheel 7, the inner side of the fixing plate 5 is provided with a connecting component 8, and the top of the left side of the inner wall of the collection box 6 is inlaid with a detection component 9.

[0023] refer to Figure 2 The connecting component 8 includes a connecting groove 81, which is opened on the inner side of the fixing plate 5. A slide bar 82 is slidably connected to the inner wall of the connecting groove 81, and the inner side of the slide bar 82 is fixedly connected to both sides of the collection box 6.

[0024] As a technical optimization of this utility model, by setting the connecting component 8, when the user needs to connect the collection box 6 to the fixing plate 5, the back of the sliding strips 82 on both sides of the collection box 6 is aligned with the connecting groove 81, and then the collection box 6 is moved towards the fixing plate 5, so that the sliding strips 82 are completely moved into the interior of the connecting groove 81. The connecting groove 81 can restrict the movement direction of the sliding strips 82, so that the collection box 6 is connected to the fixing plate 5, making it convenient to pull out the collection box 6 for waste cleaning or replacement. At the same time, it can also ensure that the collection box 6 will not shake or shift during use, ensuring the stability of waste collection, thereby achieving the effect of assisting the connection between the collection box 6 and the fixing plate 5.

[0025] refer to Figure 2The detection component 9 includes an infrared detector 91, which is embedded in the top left side of the inner wall of the collection box 6. A control panel 92 is fixedly connected to the top right side of the support frame 2. The control panel 92 is electrically connected to the infrared detector 91 via wires.

[0026] As a technical optimization of this utility model, by setting the detection component 9, as the amount of waste inside the collection box 6 increases until the height of the waste enters the detection range of the infrared detector 91, when the light emitted by the infrared detector 91 is blocked for a longer than a set threshold, the infrared detector 91 transmits an electrical signal to the control panel 92. The control panel 92 allows the user to easily view various data of the device and also to know that the collection box 6 is about to be filled, thereby achieving the effect of automatically detecting whether the collection box 6 is full of waste.

[0027] refer to Figure 2 The front and back sides of the control panel 1 are fixedly connected to light panels 10, and the light panels 10 are electrically connected to the control panel 92 through wires.

[0028] As a technical optimization of this utility model, by setting up a light panel 10, when the control panel 92 receives the electrical signal transmitted by the infrared detector 91, the control panel 92 will control the light panel 10 to turn on. The light emitted by the light panel 10 can indicate to the user that the collection box 6 is about to be filled, thus avoiding the situation where the user cannot find the collection box 6, thereby achieving the effect of enhancing the prompt.

[0029] refer to Figure 2 A blocking block 11 is fixedly connected to the back of the fixing plate 5, and an auxiliary pad 12 is fixedly connected to the inner side of the front of the blocking block 11. Several auxiliary pads 12 are provided and are distributed at equal intervals.

[0030] As a technical optimization of this utility model, by setting up a shielding block 11 and an auxiliary pad 12, the shielding block 11 and the auxiliary pad 12 on the back of the fixing plate 5 can protect and buffer the collection box 6. The auxiliary pad 12 can reduce the collision and friction between the collection box 6 and the shielding block 11, prevent the collection box 6 from being damaged, and also play a certain role in shock absorption, reducing the noise and vibration generated during the operation of the equipment. At the same time, the collection box 6 cannot be detached from the fixing plate 5, thus achieving the effect of assisting the collection box 6.

[0031] refer to Figure 3 A baffle plate 13 is movably connected to the bottom front of the fixed plate 5 via a pivot pin. Pads 14 are fixedly connected to both sides of the bottom front of the collection box 6, with the top of the pads 14 contacting the inner side of the baffle plate 13.

[0032] As a technical optimization of this utility model, when the user moves the slider 82 completely into the interior of the connecting groove 81, the baffle 13 is flipped downwards so that the inner side of the baffle 13 contacts the top of the pad 14. At this time, the baffle 13 will block the movement path of the collection box 6, preventing the collection box 6 from moving out of the fixing plate 5, thereby achieving the effect of restricting the movement of the collection box 6.

[0033] refer to Figure 3 Each of the front sides of the fixing plate 5 is inlaid with a magnetic block 15, and the front side of the magnetic block 15 is magnetically attracted to the back side of the shielding plate 13.

[0034] As a technical optimization of this utility model, when the user needs to move the collection box 6 out of the fixing plate 5, the cover plate 13 is first flipped upward so that the back of the cover plate 13 contacts the front of the magnetic block 15. The magnetic block 15 can attract the cover plate 13 to the front of the fixing plate 5, so that the cover plate 13 cannot move. At this time, the cover plate 13 no longer blocks the movement path of the collection box 6, and the user can then pull the collection box 6 out of the inside of the fixing plate 5, thereby achieving the effect of restricting the movement of the cover plate 13.

[0035] The working principle and usage process of this utility model are as follows: During use, the collection box 6 collects waste materials falling from the operating panel. The movable wheels 7 allow the user to easily adjust the position of the collection box 6 for subsequent waste disposal. When the user needs to connect the collection box 6 to the fixing plate 5, the back of the sliding strips 82 on both sides of the collection box 6 are aligned with the connecting groove 81. The collection box 6 is then moved towards the fixing plate 5, allowing the sliding strips 82 to move completely into the connecting groove 81. The connecting groove 81 restricts the movement direction of the sliding strips 82, connecting the collection box 6 to the fixing plate 5. This facilitates the removal of the collection box 6 for waste cleaning or replacement, while also ensuring that the collection box 6 does not shake or shift during use, guaranteeing stable waste collection. Qualitatively, as the amount of waste inside the collection box 6 increases until the height of the waste enters the detection range of the infrared detector 91, when the light emitted by the infrared detector 91 is blocked for a longer than a set threshold, the infrared detector 91 transmits an electrical signal to the control panel 92. The control panel 92 allows the user to easily view various data of the device and also indicates that the collection box 6 is about to be full. When the control panel 92 receives the electrical signal transmitted by the infrared detector 91, the control panel 92 controls the light panel 10 to turn on. The light emitted by the light panel 10 can indicate to the user that the collection box 6 is about to be full, preventing the user from noticing that the collection box 6 is about to be full, thereby achieving the effect of waste collection.

[0036] In summary, this perforation device for EPE foam production, by incorporating a collection box 6 and casters 7, allows for the collection of waste materials falling from the operating panel. The collection box 6 collects the waste materials, while the casters 7 allow the user to easily adjust the position of the collection box 6 for subsequent waste disposal. This solves the problem that while EPE foam perforation devices can easily fix the foam, they lack a waste collection system, causing waste to scatter on the workbench or around the equipment, requiring frequent machine stops for cleaning. Otherwise, it may interfere with the normal operation of the perforation device. If waste enters the transmission components or the perforation cutter, it can cause equipment malfunctions, increasing maintenance costs and reducing production efficiency.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A punching device for producing pearl cotton, comprising an operating table (1), a support frame (2), a template (3), and a punch (4), characterized in that: The top of the operating table (1) is fixedly connected to the bottom of the support frame (2), the bottom of the template (3) is fixedly connected to the top of the operating table (1), the two sides of the punch (4) are movably connected to the inner side of the support frame (2), the two sides of the bottom of the operating table (1) are fixedly connected to the fixing plate (5), the template (3) is connected to the operating table (1), the inner side of the fixing plate (5) is movably connected to the collection box (6), the bottom of the collection box (6) is fixedly connected to the moving wheel (7), the inner side of the fixing plate (5) is provided with the connecting component (8), and the top of the left side of the inner wall of the collection box (6) is inlaid with the detection component (9).

2. The punching device for producing pearl cotton according to claim 1, characterized in that: The connecting component (8) includes a connecting groove (81), which is opened on the inner side of the fixing plate (5). The inner wall of the connecting groove (81) is slidably connected with a slide bar (82), and the inner side of the slide bar (82) is fixedly connected to both sides of the collection box (6).

3. The punching device for producing pearl cotton according to claim 1, characterized in that: The detection component (9) includes an infrared detector (91), which is embedded in the top left side of the inner wall of the collection box (6). A control panel (92) is fixedly connected to the top right side of the support frame (2). The control panel (92) is electrically connected to the infrared detector (91) via a wire.

4. The punching device for producing pearl cotton according to claim 3, characterized in that: The control panel (1) has lamp panels (10) fixedly connected to both sides of the front and back sides. The lamp panels (10) are electrically connected to the control panel (92) through wires.

5. A punching device for producing pearl cotton according to claim 1, characterized in that: A shielding block (11) is fixedly connected to the back of the fixing plate (5), and an auxiliary pad (12) is fixedly connected to the inner side of the front of the shielding block (11). Several auxiliary pads (12) are provided and are distributed at equal distances.

6. The punching device for producing pearl cotton according to claim 1, characterized in that: The bottom of the front of the fixed plate (5) is movably connected to the baffle plate (13) by a pivot pin. Both sides of the bottom of the front of the collection box (6) are fixedly connected to the pads (14). The top of the pads (14) is in contact with the inner side of the baffle plate (13).

7. A punching device for producing pearl cotton according to claim 6, characterized in that: The front of each fixing plate (5) is inlaid with a magnetic block (15), and the front of the magnetic block (15) is magnetically attracted to the back of the shielding plate (13).

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