Efficient autoclaved aerated concrete block vertical cutting device
By combining a reciprocating cutting component and an elastic reset component, a sawing-style cutting method is achieved, which solves the problems of high wire stress and residue impact, thereby improving cutting efficiency and block quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-10
- Publication Date
- 2026-03-24
AI Technical Summary
Existing aerated concrete block cutting devices experience significant stress on the steel wire during vertical cutting, making it prone to breakage, and the cutting quality is affected by residue.
By employing a reciprocating cutting component and an elastic reset component, combined with an intermittent drive component, a sawing-style cutting is achieved, reducing the stress on the steel wire. Furthermore, a cleaning component removes residue, thereby improving cutting efficiency and quality.
It improves cutting efficiency and the flatness of the cutting end face, reduces the wire breakage rate, avoids residue affecting the block quality, and extends the service life of the cutting components.
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Figure CN224027963U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to aerated brick production equipment technical field, concretely relates to a kind of efficient autoclaved aerated concrete block vertical cutting device. BACKGROUND
[0002] In autoclaved aerated concrete block production process (aerated brick) after horizontal cutting, vertical cutting device needs to be used for cutting again.
[0003] For example, a kind of vertical cutting device for aerated brick production of Chinese patent CN216099563U, cutting mechanism includes lifting platform and cutting steel wire, lifting platform is movably connected with support by lifting assembly, the inside of lifting platform is provided with the through stable groove, the left and right sides in the inside of lifting platform are all provided with the sliding groove being communicated with the inner surface of stable groove, the utility model relates to aerated brick production technical field.The vertical cutting device for aerated brick production, by setting cutting mechanism, by cutting steel wire height is sequentially increased to rise, to carry out horizontal cutting to embryo, then lifting platform is lifted and drives all cutting steel wire integral movement, to carry out integral vertical cutting to embryo, by setting cutting mechanism to fuse horizontal cutting and longitudinal cutting of aerated brick embryo as a whole to reduce floor space and equipment investment cost, by the combination of the above structure, the problem of large floor space and large input cost of existing aerated brick cutting device is solved.
[0004] However, the above structure does not move in horizontal direction of cutting, only moves in vertical direction of cutting, and the cutting mode is that steel wire is stressed greatly, and when stressed greatly, it is easy to break, and residual on the surface of steel wire is easy to affect cutting quality.
[0005] Based on this, the utility model designs a kind of efficient autoclaved aerated concrete block vertical cutting device to solve above-mentioned problem. UTILITY MODEL CONTENTS
[0006] In view of the above-mentioned shortcomings of prior art, the utility model provides a kind of efficient autoclaved aerated concrete block vertical cutting device.
[0007] To achieve the above purpose, the utility model is realized by the following technical solutions:
[0008] A kind of efficient autoclaved aerated concrete block vertical cutting device, including mounting bracket;
[0009] Mounting bracket is connected with height adjusting assembly for height adjustment;
[0010] Height adjusting assembly drive end is connected with reciprocating cutting assembly for swing cutting;
[0011] The reciprocating cutting assembly comprises a cutting assembly, an intermittent driving assembly and an elastic reset assembly, the elastic reset assembly is installed on the left and right outer walls of the cutting assembly at equal intervals, the elastic reset assembly is connected with the height adjusting assembly, the height adjusting assembly is connected with the intermittent driving assembly, and the driving assembly of the intermittent driving assembly is intermittently in contact with the cutting assembly.
[0012] The bottom of the mounting frame is connected with a cleaning assembly for cleaning the cutting assembly, and the cleaning assembly is in contact with the cutting assembly when the cutting assembly moves to the uppermost end.
[0013] Further, the cutting assembly comprises a steel wire and a mounting frame, the steel wire is fixedly connected between the left and right inner walls of the mounting frame at equal intervals, the outer wall of the mounting frame is fixedly connected with the elastic reset assembly, and the outer side of one side of the mounting frame is intermittently in contact with the intermittent driving assembly.
[0014] Further, the intermittent driving assembly comprises a motor, a support horizontal plate, a rotating bearing and a rotating plate, the support horizontal plate is fixedly installed on the driving end of the height adjusting assembly, the motor is fixedly installed on the support horizontal plate, the driving end of the motor is fixedly connected with the rotating plate, the rotating plate is rotatably connected with the rotating bearing at both ends, and the rotating bearing is intermittently in contact with the outer side of the mounting frame.
[0015] Further, the rotating bearing is always not in contact with the height adjusting assembly.
[0016] Further, the elastic reset assembly comprises a spring and a sliding rod, the sliding rod is fixedly connected between the left and right side walls of the mounting frame at equal intervals, the sliding rod is slidingly connected with the height adjusting assembly, the spring is fixedly connected between the height adjusting assembly and the mounting frame, and the spring is sleeved on the outer side of the sliding rod.
[0017] Further, the cleaning assembly comprises a horizontal moving assembly and an automatic holding assembly, the horizontal moving assembly is fixedly installed at the top of the mounting frame, the automatic holding assembly corresponding to the steel wire is fixedly connected to the bottom of the horizontal moving assembly, and the steel wire is in contact with the automatic holding assembly when the steel wire moves to the uppermost end.
[0018] Further, the horizontal moving assembly comprises a connecting plate and a linear module sliding table, the linear module sliding table is fixedly installed at the bottom of the mounting frame, the connecting plate is fixedly connected to the driving end of the linear module sliding table, the automatic holding assembly is installed at the bottom of the connecting plate at equal intervals, and the driving direction of the linear module sliding table is consistent with the arrangement direction of the steel wire.
[0019] Further, the automatic embracing assembly comprises a first scraper, a second scraper, a first torsional spring, a second torsional spring and a second horizontal shaft, the second horizontal shaft is fixedly connected to the bottom of the connecting plate at equal intervals, the inner ends of the first torsional spring and the second torsional spring are fixedly connected to the outer walls of the two ends of the second horizontal shaft, the outer end of the first torsional spring is fixedly connected with the first scraper, the second scraper is fixedly connected to the outer end of the second torsional spring, the upper ends of the first scraper and the second scraper are rotatably connected with the second horizontal shaft, and the arc-shaped parts of the first scraper and the second scraper are in contact with the outer wall of the steel wire. Advantages
[0020] After the transverse cutting is completed, the height adjusting assembly drives the reciprocating cutting assembly to move downwards, simultaneously, the intermittent driving assembly of the reciprocating cutting assembly is in intermittent contact with the cutting assembly, the cutting assembly moves to the left when the intermittent driving assembly is in contact with the cutting assembly, the cutting assembly moves to the right when the intermittent driving assembly is separated, the left and right swinging of the cutting assembly is realized, the pull-saw type cutting is realized, the cutting efficiency is improved, the flatness of the cutting end face is improved, the cutting assembly is subjected to smaller resistance, and the wire breaking rate is low; simultaneously, the cleaning assembly is in contact with the cutting assembly when the cutting assembly moves to the uppermost end, the cleaning assembly cleans the cutting assembly, the residual material on the cutting assembly does not affect the quality of the autoclaved aerated concrete block, and meanwhile, the probability of damage of the cutting assembly is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0021] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.
[0022] Figure 1 A high-efficiency autoclaved aerated concrete block vertical cutting device main body structure Figure 1 ;
[0023] Figure 2 A high-efficiency autoclaved aerated concrete block vertical cutting device structure front view
[0024] Figure 3 A high-efficiency autoclaved aerated concrete block vertical cutting device structure left view
[0025] Figure 4 A high-efficiency autoclaved aerated concrete block vertical cutting device main body structure Figure 2 ;
[0026] Figure 5The utility model discloses a high -efficient autoclaved aerated concrete block vertical cutting device main part structure three -dimensional Figure 3 ;
[0027] Figure 6 For along Figure 2 The A-A direction section view of the utility model discloses a high -efficient autoclaved aerated concrete block vertical cutting device main part structure three -dimensional
[0028] Figure 7 For along Figure 3 The B-B direction section view of the utility model discloses a high -efficient autoclaved aerated concrete block vertical cutting device main part structure three -dimensional
[0029] Figure 8 For Figure 6 The structure of the utility model discloses a high -efficient autoclaved aerated concrete block vertical cutting device main part structure three -dimensional
[0030] Figure 9 For Figure 7 The structure of the utility model discloses a high -efficient autoclaved aerated concrete block vertical cutting device main part structure three -dimensional.
[0031] The figure in the mark represents respectively:
[0032] 1. mounting frame 2. height adjusting assembly 21. connecting frame 22. first horizontal shaft 23. double shaft drive motor 24. guide rod 25. rack 26. support seat 27. gear ring 3. reciprocating cutting assembly 31. motor 32. steel wire 33. mounting frame 34. spring 35. sliding rod 36. support horizontal plate 37. rotating bearing 38. rotating plate 4. cleaning assembly 41. connecting plate 42. linear module sliding table 43. first scraper 44. first inclined groove 45. second inclined groove 46. second scraper 47. first torsional spring 48. second torsional spring 49. second horizontal shaft. DETAILED DESCRIPTION
[0033] To make the purpose, technical scheme and advantage of the utility model embodiment clearer, the technical scheme in the utility model embodiment will be clearly and completely described below in combination with the drawings in the utility model embodiment. Obviously, the described embodiment is a part of the embodiment of the utility model, not all the embodiment. Based on the embodiment in the utility model, all other embodiments obtained by the person skilled in the art without making creative labor belong to the range of the utility model protection.
[0034] The utility model will be further described below in combination with the embodiment. Embodiment 1
[0035] Please refer to the drawing of the specification Figures 1-9 A kind of high -efficient autoclaved aerated concrete block vertical cutting device, including mounting frame 1;
[0036] Mounting frame 1 is connected with the height adjusting assembly 2 for height adjustment;
[0037] The driving end of the height adjusting assembly 2 is connected with a reciprocating cutting assembly 3 for swinging cutting;
[0038] The reciprocating cutting assembly 3 comprises a cutting assembly, an intermittent driving assembly and an elastic reset assembly, the elastic reset assembly is installed on the left and right outer walls of the cutting assembly at equal intervals, the elastic reset assembly is connected with the height adjusting assembly 2, the height adjusting assembly 2 is connected with the intermittent driving assembly, and the driving assembly of the intermittent driving assembly is intermittently in contact with the cutting assembly;
[0039] The bottom of the mounting frame 1 is connected with a cleaning assembly 4 for cleaning the cutting assembly, and the cleaning assembly 4 is in contact with the cutting assembly when the cutting assembly moves to the uppermost end;
[0040] After the transverse cutting is completed, the height adjusting assembly 2 drives the reciprocating cutting assembly 3 to move downward, meanwhile, the intermittent driving assembly of the reciprocating cutting assembly 3 is intermittently in contact with the cutting assembly, the cutting assembly moves to the left when the intermittent driving assembly is in contact with the cutting assembly, and the cutting assembly moves to the right under the action of the elastic reset assembly when the intermittent driving assembly is separated, so that the cutting assembly swings left and right, the sawing type cutting is realized, the cutting efficiency is improved, the flatness of the cutting end face is improved, the cutting assembly is subjected to smaller resistance, and the wire breaking rate is low; meanwhile, the cleaning assembly 4 is in contact with the cutting assembly when the cutting assembly moves to the uppermost end, the cleaning assembly 4 cleans the cutting assembly, so that the residual materials on the cutting assembly do not affect the quality of the autoclaved aerated concrete block, and the probability of damage of the cutting assembly is reduced.
[0041] The mounting frame 1 is fixedly installed on the autoclaved aerated concrete block conveying line and is higher than the autoclaved aerated concrete block transverse cutting equipment;
[0042] The cutting assembly comprises steel wires 32 and a mounting frame 33, the steel wires 32 are fixedly connected between the left and right inner walls of the mounting frame 33 at equal intervals, the outer wall of the mounting frame 33 is fixedly connected with the elastic reset assembly, and the outer side of one side of the mounting frame 33 is intermittently in contact with the intermittent driving assembly;
[0043] The intermittent driving assembly comprises a motor 31, a supporting horizontal plate 36, rotating bearings 37 and a rotating plate 38, the supporting horizontal plate 36 is fixedly installed on the driving end of the height adjusting assembly 2, the motor 31 is fixedly installed on the supporting horizontal plate 36, the driving end of the motor 31 is fixedly connected with the rotating plate 38, the rotating plate 38 is rotatably connected with the rotating bearings 37 at two ends, and the rotating bearings 37 are intermittently in contact with the outer side of the mounting frame 33;
[0044] The rotating bearings 37 are always not in contact with the height adjusting assembly 2;
[0045] The elastic reset assembly comprises a spring 34 and a slide rod 35, the slide rod 35 is fixedly connected to the left and right side walls of the mounting frame 33 at equal intervals, the slide rod 35 is slidably connected to the height adjusting assembly 2, the spring 34 is fixedly connected between the height adjusting assembly 2 and the mounting frame 33, and the spring 34 is sleeved outside the slide rod 35;
[0046] After the cross-cutting is completed, the height adjusting assembly 2 drives the reciprocating cutting assembly 3 to move downward, at the same time, the support plate 36 of the intermittent driving assembly of the reciprocating cutting assembly 3 drives the rotating plate 38 to rotate, the rotating plate 38 drives the rotating bearing 37 to rotate, the rotating bearing 37 is intermittently in contact with the mounting frame 33 of the cutting assembly, when the rotating bearing 37 of the intermittent driving assembly is in contact with the mounting frame 33 of the cutting assembly, the mounting frame 33 of the cutting assembly moves to the left, the spring 34 on the side close to the rotating bearing 37 is in a stretched state, the spring 34 on the side far from the rotating bearing 37 is in a compressed state, all the springs 34 have the power to restore to the normal state, when the rotating bearing 37 of the intermittent driving assembly is separated from the mounting frame 33, the spring 34 of the elastic reset assembly drives the mounting frame 33 of the cutting assembly to move to the right, the mounting frame 33 drives the steel wire 32 to swing left and right, the steel wire 32 of the cutting assembly is swung left and right, the pull-saw type cutting is realized, the cutting efficiency is improved, the flatness of the cutting end face is improved, the resistance received by the vertical cutting steel wire is small, and the wire breaking rate is low;
[0047] The cleaning assembly 4 comprises a transverse moving assembly and an automatic holding assembly, the transverse moving assembly is fixedly installed on the top of the mounting frame 1, the bottom of the transverse moving assembly is fixedly connected with the automatic holding assembly corresponding to the steel wire 32, when the steel wire 32 moves to the uppermost end, the steel wire 32 is in contact with the automatic holding assembly in a wrapped and fitted manner;
[0048] The transverse moving assembly comprises a connecting plate 41 and a linear module sliding table 42, the linear module sliding table 42 is fixedly installed on the bottom of the mounting frame 1, the driving end of the linear module sliding table 42 is fixedly connected with the connecting plate 41, the automatic holding assembly is installed on the bottom of the connecting plate 41 at equal intervals, and the driving direction of the linear module sliding table 42 is consistent with the arrangement direction of the steel wire 32;
[0049] The automatic holding assembly comprises a first scraper 43, a second scraper 46, a first torsional spring 47, a second torsional spring 48 and a second horizontal shaft 49, the second horizontal shaft 49 is fixedly connected to the bottom of the connecting plate 41 at equal intervals, the inner ends of the first torsional spring 47 and the second torsional spring 48 are fixedly connected with the outer walls of the two ends of the second horizontal shaft 49, the outer end of the first torsional spring 47 is fixedly connected with the first scraper 43, the outer end of the second torsional spring 48 is fixedly connected with the second scraper 46, the upper ends of the first scraper 43 and the second scraper 46 are rotatably connected with the second horizontal shaft 49, the arc-shaped parts of the first scraper 43 and the second scraper 46 are in contact with the outer wall of the steel wire 32 in a fitted manner, the first inclined groove 44 is formed in the bottom of the first scraper 43, and the second inclined groove 45 is formed in the bottom of the second scraper 46;
[0050] When the steel wire 32 moves upward, the steel wire 32 is in contact with the first chute 44 and the second chute 45, the steel wire 32 pushes the first scraper 43 to rotate outward along the second horizontal shaft 49 through the first chute 44, the steel wire 32 pushes the second scraper 46 to rotate outward along the second horizontal shaft 49 through the second chute 45, after the steel wire 32 is located between the first scraper 43 and the second horizontal shaft 49, the first torsional spring 47 drives the first scraper 43 to rotate towards the steel wire 32 to wrap the steel wire 32 close to the side wall of the first torsional spring 47, the second torsional spring 48 drives the second scraper 46 to rotate towards the steel wire 32 to wrap the steel wire 32 close to the side wall of the second scraper 46, the linear module sliding table 42 of the horizontal moving assembly drives the connecting plate 41 to move, the connecting plate 41 drives the first scraper 43 and the second scraper 46 to move, the first scraper 43 and the second scraper 46 scrape and clean the residual material on the outer wall of the steel wire 32, so as to avoid that the residual material on the steel wire 32 affects the quality of the autoclaved aerated concrete block, and meanwhile, the probability of damage of the steel wire 32 is reduced.
[0051] The height adjusting assembly 2 comprises a double-shaft driving assembly, guide rods 24 and a connecting frame 21, the guide rods 24 are symmetrically and fixedly connected to the top of the connecting frame 21, the mounting frame 1 is slidably connected to the guide rods 24 through linear bearings, the double-shaft driving assembly is connected to the mounting frame 1, and the double-shaft driving assembly is fixedly connected to the connecting frame 21.
[0052] The support horizontal plate 36 is fixedly installed on the connecting frame 21.
[0053] The rotating bearing 37 is always not in contact with the inner wall of the connecting frame 21 of the height adjusting assembly 2.
[0054] The double-shaft driving assembly comprises first horizontal shafts 22, double-shaft driving motors 23, a rack 25, support seats 26 and a gear ring 27, the double-shaft driving motors 23 are fixedly installed at the middle end of the top of the mounting frame 1, output shafts of the double-shaft driving motors 23 are fixedly connected with the first horizontal shafts 22, the outer ends of the first horizontal shafts 22 are rotatably connected with the support seats 26 through bearings, the support seats 26 are fixedly installed on the top of the mounting frame 1, the outer ends of the first horizontal shafts 22 are fixedly connected with the gear ring 27, the gear ring 27 is meshingly connected with the rack 25, and the bottom of the rack 25 is fixedly connected with the top of the connecting frame 21 through a straight hole formed in the mounting frame 1.
[0055] The outer end of the spring 34 is fixedly connected with the connecting frame 21, and the slide rod 35 is slidably connected with a slide hole formed in the connecting frame 21.
[0056] The double-shaft driving motor 23 of the double-shaft driving assembly of the height adjusting assembly 2 drives the first horizontal shaft 22 to rotate, the first horizontal shaft 22 drives the gear ring 27 to rotate, under the guiding action of the guide rods 24 and the mounting frame 1, the gear ring 27 drives the rack 25 to move, the rack 25 drives the connecting frame 21 to move up and down, the position of the connecting frame 21 in the vertical direction is adjusted, so as to drive the steel wire 32 to adjust the position in the vertical direction.
[0057] The above embodiments are only used to illustrate the technical solutions of the present application, and are not intended to limit the present application; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can still be modified, or some technical features therein can be replaced by equivalents; and these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A high - efficiency autoclaved aerated concrete block vertical cutting device, comprising a mounting frame (1), characterized in that: the mounting frame (1) is connected with a height adjusting assembly (2) for height adjustment; the height adjusting assembly (2) is connected at the driving end with a reciprocating cutting assembly (3) for swinging cutting; the reciprocating cutting assembly (3) comprises a cutting assembly, an intermittent driving assembly and an elastic reset assembly, the elastic reset assembly is installed at equal intervals on the left and right outer walls of the cutting assembly, the elastic reset assembly is connected with the height adjusting assembly (2), the height adjusting assembly (2) is connected with the intermittent driving assembly, and the driving assembly of the intermittent driving assembly is intermittently in contact with the cutting assembly; the bottom of the mounting frame (1) is connected with a cleaning assembly (4) for cleaning the cutting assembly, and the cleaning assembly (4) is in contact with the cutting assembly when the cutting assembly moves to the uppermost end.
2. The high-performance autoclaved aerated concrete block vertical cutting apparatus according to claim 1, characterized in that, The cutting assembly comprises a steel wire (32) and a mounting frame (33), the steel wire (32) is fixedly connected at equal intervals between the inner walls of the mounting frame (33), the outer wall of the mounting frame (33) is fixedly connected with the elastic reset assembly, and the outer side of one side of the mounting frame (33) is intermittently in contact with the intermittent driving assembly.
3. The high-performance autoclaved aerated concrete block vertical cutting apparatus according to claim 2, characterized in that, The intermittent driving assembly comprises a motor (31), a support horizontal plate (36), a rotating bearing (37) and a rotating plate (38), the support horizontal plate (36) is fixedly installed on the driving end of the height adjusting assembly (2), the motor (31) is fixedly installed on the support horizontal plate (36), the driving end of the motor (31) is fixedly connected with the rotating plate (38), both ends of the rotating plate (38) are rotatably connected with the rotating bearing (37), and the rotating bearing (37) is intermittently in contact with the outer side of the mounting frame (33).
4. The high-performance autoclaved aerated concrete block vertical cutting apparatus according to claim 3, characterized in that, The rotating bearing (37) is always not in contact with the height adjusting assembly (2).
5. The vertical cutting device for high-performance autoclaved aerated concrete block as claimed in any one of claims 2-4, characterized in that, The elastic reset assembly comprises a spring (34) and a sliding rod (35), the sliding rod (35) is fixedly connected at equal intervals on the left and right side walls of the mounting frame (33), the sliding rod (35) is slidingly connected with the height adjusting assembly (2), the spring (34) is fixedly connected between the height adjusting assembly (2) and the mounting frame (33), and the spring (34) is sleeved outside the sliding rod (35).
6. The high-performance autoclaved aerated concrete block vertical cutting apparatus according to claim 4, wherein The cleaning assembly (4) comprises a horizontal moving assembly and an automatic holding assembly, the horizontal moving assembly is fixedly installed at the inner top of the mounting frame (1), the automatic holding assembly corresponding to the steel wire (32) is fixedly connected at the bottom of the horizontal moving assembly, and the steel wire (32) is wrapped and contacted with the automatic holding assembly when the steel wire (32) moves to the uppermost end.
7. The high-performance autoclaved aerated concrete block vertical cutting apparatus according to claim 6, characterized in that, The horizontal moving assembly comprises a connecting plate (41) and a linear module sliding table (42), the linear module sliding table (42) is fixedly installed at the bottom of the mounting frame (1), the connecting plate (41) is fixedly connected at the driving end of the linear module sliding table (42), the automatic holding assembly is installed at equal intervals at the bottom of the connecting plate (41), and the driving direction of the linear module sliding table (42) is consistent with the setting direction of the steel wire (32).
8. The high-performance autoclaved aerated concrete block vertical cutting apparatus according to claim 7, characterized in that, The automatic embracing assembly comprises a first scraper (43), a second scraper (46), a first torsion spring (47), a second torsion spring (48) and a second horizontal shaft (49), the second horizontal shaft (49) is fixedly connected to the bottom of the connecting plate (41) at equal intervals, the inner ends of the first torsion spring (47) and the second torsion spring (48) are fixedly connected to the outer walls of the two ends of the second horizontal shaft (49), the outer end of the first torsion spring (47) is fixedly connected to the first scraper (43), the outer end of the second torsion spring (48) is fixedly connected with the second scraper (46), the upper ends of the first scraper (43) and the second scraper (46) are rotatably connected to the second horizontal shaft (49), the arc-shaped parts of the first scraper (43) and the second scraper (46) are in contact with the outer wall of the steel wire (32), and the bottom of the first scraper (43) is provided with a first inclined groove (44), and the bottom of the second scraper (46) is provided with a second inclined groove (45).
Citation Information
Patent Citations
Vertical cutting device for aerated brick production
CN216099563U