Multi-wheel cutting equipment for silicate plate processing

Abstract

The utility model belongs to the technical field of silicate plate processing, and particularly relates to a multi-wheel cutting device for silicate plate processing, which comprises a rack, two rodless cylinders, a sliding plate, an electric cylinder, a guide rod and the like, the two rodless cylinders are mounted on the upper portion of the rack, the sliding plate is arranged between the two rodless cylinders, the electric cylinder is mounted on the right side of the front portion of the sliding plate, and the telescopic end of the electric cylinder faces downwards. The two guide rods are slidably connected to the front left side of the sliding plate. By introducing the driving assembly and the guide assembly, the silicate plate cutting process is fundamentally improved, the driving assembly can automatically and stably convey silicate plates, the physical burden of operators is thoroughly relieved, meanwhile, it is ensured that the conveying speed is uniform and stable, and the cutting efficiency is improved; the guide assembly can correct the position and angle of the silicate plate in real time in the silicate plate conveying process, it is guaranteed that the silicate plate is accurately aligned with the cutting line, the cutting precision is improved, and the cutting quality of the silicate plate is guaranteed.

Description

TECHNICAL FIELD

[0001] The utility model belongs to silicate board processing technical field especially relates to a kind of multi-wheel cutting equipment for silicate board processing. BACKGROUND

[0002] Silicate board is also called silicate fireproof board, which is a kind of board made of siliceous material, calcareous material, fibrous material and additives in a certain proportion, through high-temperature firing and pressing. Its main component is silicate mineral, so it is named silicate board. Silicate board is widely used in construction, including wall, floor, roof and other parts. In order to meet the size and shape requirements of different parts, silicate board needs to be cut.

[0003] Traditional silicate board cutting equipment usually places silicate board by operator, and then manually pushes silicate board into cutting area for cutting. Although this method is relatively simple and direct, it has many shortcomings in actual application:

[0004] Firstly, when pushing the silicate board, the operator needs to exert a lot of physical strength and time during the pushing process due to the weight and size of the silicate board, which not only increases the labor intensity of the operator, but also may cause uneven pushing speed and affect cutting efficiency.

[0005] Secondly, the operator needs to pay attention to and adjust the position and angle of the silicate board at all times during the pushing process to ensure that the silicate board can be accurately aligned with the cutting line. This adjustment not only increases the complexity of the operation, but also may cause the cutting error to increase.

[0006] More importantly, if the operator does not adjust in time or not in place, it is easy to cause the silicate board to deviate in position, tilt and other problems. Position deviation may cause the cutting line to be not straight and not parallel, and tilt may cause the cutting surface to be uneven and the thickness to be uneven, affecting the cutting quality.

[0007] Therefore, there is an urgent need for a multi-wheel cutting equipment for silicate board processing to solve the above problems. UTILITY MODEL CONTENTS

[0008] In order to overcome the shortcomings of traditional silicate board cutting equipment, such as high labor intensity, low cutting efficiency, large error and unstable cutting quality, the utility model provides a multi-wheel cutting equipment for silicate board processing.

[0009] The utility model discloses a technical way as follows realizes: a kind of multiple cutting equipment for silicate board processing, including frame, rodless cylinder, sliding plate, electric cylinder, guide rod, push block, first motor, cutting wheel, protective cover and guide wheel, two rodless cylinders are installed on the upper portion of frame, sliding plate is set between two rodless cylinders, electric cylinder is installed in the front right side of sliding plate, its telescopic end is downward, two guide rods are slidably connected in the front left side of sliding plate, push block is fixedly connected on the telescopic end of electric cylinder, the bottom end of each guide rod is fixedly connected with the top end of push block, first motor is installed in the lower portion of push block, and its output shaft is left, cutting wheel is fixedly connected on the output shaft of first motor, protective cover is fixedly connected on the left side of push block, and the upper half of cutting wheel is covered, every eight guide wheels that are vertically aligned are a group, and there are four groups, rotationally connected to the front and rear portion of frame, further comprising driving assembly and guide assembly, the driving assembly for driving guide wheel rotation is set between frame and guide wheel, the guide assembly for guiding silicate board is set on frame.

[0010] As improvement of the above scheme, the driving assembly includes second motor and belt pulley group, four second motors are distributed in front and back, are installed in the front and rear portion of frame, the output shaft of each second motor is inward, the output shaft of each second motor is fixedly connected with a guide wheel in corresponding group, every seven belt pulley groups that are staggered are a group, and there are four groups, are set between corresponding group of guide wheels.

[0011] As improvement of the above scheme, the guide assembly includes mounting bracket, third motor, bidirectional screw rod, guide rail, sliding frame, guide column, spring, guide plate and pulley, two mounting brackets are distributed left and right, are installed in the front portion of frame, each third motor is installed on the upper portion of each mounting bracket, and its output shaft is inward, two bidirectional screw rods are symmetrically distributed, are rotationally connected between the upper portion of two mounting brackets, wherein, the right end of front side bidirectional screw rod is fixedly connected with the output shaft of right side third motor through coupling, the left end of rear side bidirectional screw rod is fixedly connected with the output shaft of left side third motor through coupling, guide rail is fixedly connected between the upper portion of two mounting brackets, two sliding frames are distributed left and right, are slidably connected to the outside of guide rail, and are threadedly engaged with two bidirectional screw rods, the length of each bidirectional screw rod is longer than guide rail, every four guide columns that are vertically aligned are a group, are slidably connected to the lower portion of each sliding frame, each guide plate is fixedly connected between one end of each group of guide columns, each spring is sleeved on the outside of each guide column, and its two ends are fixedly connected with corresponding sliding frame and corresponding guide plate respectively, twelve pulleys that are vertically aligned are a group, are rotationally connected to the side away from corresponding sliding frame of each guide plate, and the front and rear ends of each guide plate extend above corresponding two groups of guide wheels respectively.

[0012] As the improvement of the above-mentioned scheme, it further comprises a material collecting frame, a dust collector, a limiting frame and a collecting frame, the material collecting frame is fixedly connected to the rack and located below the cutting wheel, the length of the material collecting frame is consistent with the length of the two rodless cylinders, the dust collector is installed at the lower part of the material collecting frame, the suction inlet of the dust collector extends to the inside of the material collecting frame and is horizontally aligned with the lowest part of the inside of the material collecting frame, the limiting frame is fixedly connected to the lower part of the rack, the left end of the limiting frame is closed and the right end is open, the discharge outlet of the dust collector is connected with the top end of the limiting frame, the collecting frame is slidably arranged in the inside of the limiting frame and located below the discharge outlet of the dust collector, the top end of the collecting frame is open, the inside of the material collecting frame is provided with symmetrical inclined surfaces, each inclined surface is inclined upward from the outside to downward from the inside, forming a slope with high outside and low inside, and the lowest part of each inclined surface is at the same horizontal plane with the highest part of the suction inlet of the dust collector.

[0013] As the improvement of the above-mentioned scheme, it further comprises a lighting lamp, the lighting lamp is installed at the upper part of the rack and located in front of the cutting wheel.

[0014] As the improvement of the above-mentioned scheme, a rubber sleeve is sleeved on the outside of each guide wheel.

[0015] The beneficial effects of the present application are as follows:

[0016] By introducing the driving assembly and the guiding assembly, the cutting process of the silicate board is fundamentally improved, the driving assembly can automatically and stably convey the silicate board, completely liberating the physical burden of the operator, while ensuring the uniform and stable conveying speed and improving the cutting efficiency; the guiding assembly can real-time correct the position and angle of the silicate board during the conveying process, ensuring the accurate alignment of the silicate board and the cutting line, improving the cutting precision and guaranteeing the cutting quality of the silicate board.

[0017] By the combined use of the material collecting frame, the dust collector, the limiting frame and the collecting frame, the generated debris during the cutting process can be effectively collected, the environmental pollution is reduced, and the centralized treatment of the debris is facilitated. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the present application.

[0019] Figure 2 It is a schematic diagram of the three-dimensional structure of the rack, the rodless cylinder and the sliding plate and other components of the present application.

[0020] Figure 3 It is a schematic diagram of the three-dimensional structure of the guide rod, the push block and the first motor and other components of the present application.

[0021] Figure 4 It is a schematic diagram of the three-dimensional structure of the second motor, the guide wheel and the belt pulley set and other components of the present application.

[0022] Figure 5 It is a partial sectional view of the rack component of the present application.

[0023] Figure 6 It is a three-dimensional structure schematic view of guide column, spring and guide plate parts of the utility model.

[0024] Figure 7 It is a three-dimensional structure schematic view of aggregate frame, dust collector, limiting frame and collecting frame parts of the utility model.

[0025] Label name in the figure: 1, rack, 2, rodless cylinder, 3, slide plate, 4, electric cylinder, 5, guide rod, 6, push block, 7, first motor, 8, cutting wheel, 81, protective cover, 9, second motor, 10, guide wheel, 11, belt pulley group, 12, mounting frame, 13, third motor, 14, bidirectional screw, 15, guide rail, 16, slide frame, 17, guide column, 18, spring, 19, guide plate, 20, pulley, 21, aggregate frame, 22, dust collector, 23, limiting frame, 24, collecting frame, 25, illuminating lamp. DETAILED DESCRIPTION

[0026] The above scheme is further described in combination with specific embodiments. It should be understood that these embodiments are used to illustrate the present application and do not limit the scope of the present application. The implementation conditions used in the embodiments can be further adjusted according to the specific conditions of the manufacturer, and the implementation conditions not mentioned are usually the conditions in the conventional experiment.

[0027] Embodiment: A kind of multi-wheel cutting equipment for silicate board processing, such as Figures 1-7As shown in the figure, it comprises a rack 1, two rodless air cylinders 2, a sliding plate 3, an electric cylinder 4, two guide rods 5, a push block 6, a first motor 7, a cutting wheel 8, a protective cover 81, ten guide wheels 10 and a light 25. The two rodless air cylinders 2 are connected to the upper part of the rack 1 by bolts. The sliding plate 3 is arranged between the two rodless air cylinders 2. The electric cylinder 4 is connected to the front right side of the sliding plate 3 by bolts, with its telescopic end facing down. The two guide rods 5 are slidingly connected to the front left side of the sliding plate 3. The push block 6 is connected to the telescopic end of the electric cylinder 4 by welding. The bottom end of each guide rod 5 is fixedly connected to the top end of the push block 6. When the telescopic end of the electric cylinder 4 is extended, the guide rods 5 move downward with the push block 6, ensuring that the push block 6 remains stable during movement and reducing shaking. The first motor 7 is connected to the lower part of the push block 6 by bolts, with its output shaft facing left. The cutting wheel 8 is connected to the output shaft of the first motor 7 by welding. The protective cover 81 is connected to the left side of the push block 6 by welding and covers the upper half of the cutting wheel 8. During cutting, the cutting wheel 8 may produce sparks or debris, which can be effectively prevented from flying upward by the protective cover 81. The protective cover 81 can also protect the cutting wheel 8 to some extent from being hit or damaged by external objects. Every eight guide wheels 10 are vertically aligned and form a group. There are four groups in total. They are rotatably connected to the front and rear parts of the rack 1. Each guide wheel 10 has a wear-resistant rubber sleeve on the outside, which has good wear resistance and slip resistance. When conveying silicate plates, it can reduce friction and noise, and ensure that the silicate plates remain stable during conveying, are not easy to slip or deviate. The light 25 is connected to the upper part of the rack 1 by bolts and is located in front of the cutting wheel 8. When the silicate plate passes through the light 25 during cutting, the light 25 provides sufficient light, allowing the operator to clearly view the cutting situation. It also comprises a driving assembly and a guiding assembly. The driving assembly is used to drive the guide wheels 10 to rotate and is arranged between the rack 1 and the guide wheels 10. The guiding assembly is used to guide the silicate plate and is arranged on the rack 1.

[0028] As shown in the figure, Figure 1 and Figure 4 The driving assembly comprises second motors 9 and belt pulley groups 11. Four second motors 9 are distributed in front and behind and are connected to the front and rear parts of the rack 1 by bolts. The output shaft of each second motor 9 faces inward. The output shaft of each second motor 9 is fixedly connected to a guide wheel 10 in the corresponding group of guide wheels 10. Every seven belt pulley groups 11 are staggered and form a group. There are four groups in total, which are arranged between the corresponding group of guide wheels 10.

[0029] As shown in the figure, Figure 5 and Figure 6As shown, the guiding assembly comprises a mounting frame 12, a third motor 13, a bidirectional screw rod 14, a guide rail 15, a sliding frame 16, a guide column 17, a spring 18, a guiding plate 19 and a pulley 20. Two mounting frames 12 are distributed on the left and right sides and connected to the front part of the rack 1 by bolts. Each third motor 13 is connected to the upper part of each mounting frame 12 by bolts, and the output shaft faces inward. Two bidirectional screw rods 14 are symmetrically distributed and rotatably connected between the upper parts of the two mounting frames 12. Among them, the right end of the front bidirectional screw rod 14 is fixedly connected with the output shaft of the right third motor 13 through a coupling, and the left end of the rear bidirectional screw rod 14 is fixedly connected with the output shaft of the left third motor 13 through a coupling. The guide rail 15 is connected between the upper parts of the two mounting frames 12 by welding. Two sliding frames 16 are distributed on the left and right sides and slidably connected to the outside of the guide rail 15 and threadedly engaged with the two bidirectional screw rods 14. The length of each bidirectional screw rod 14 is longer than that of the guide rail 15, ensuring that the moving range of the sliding frame 16 on the guide rail 15 is fully expanded. Every four guide columns 17 longitudinally aligned form a group and are slidably connected to the lower part of each sliding frame 16. Each guiding plate 19 is connected between one end of each group of guide columns 17 by welding. Each spring 18 is sleeved outside each guide column 17 and fixedly connected at both ends with the corresponding sliding frame 16 and the corresponding guiding plate 19. Twelve pulleys 20 longitudinally aligned form a group and are rotatably connected to one side of each guiding plate 19 away from the corresponding sliding frame 16. The front and rear ends of each guiding plate 19 extend above the corresponding two groups of guide wheels 10, respectively, ensuring that the silicate plate can smoothly pass through the four groups of guide wheels 10.

[0030] As shown in Figure 1 and Figure 7 It also includes a material collecting frame 21, a dust collector 22, a limiting frame 23 and a collecting frame 24. The material collecting frame 21 is connected to the rack 1 by welding and located below the cutting wheel 8. The length of the material collecting frame 21 is consistent with the length of the two rodless cylinders 2, ensuring that all cut debris can be caught. The dust collector 22 is connected to the lower part of the material collecting frame 21 by bolts, and the suction inlet extends into the inside of the material collecting frame 21 and is horizontally aligned with the lowest part of the inside of the material collecting frame 21. The limiting frame 23 is connected to the lower part of the rack 1 by welding, with the left end closed and the right end open. The exhaust port of the dust collector 22 is connected to the top end of the limiting frame 23. The collecting frame 24 is slidably placed inside the limiting frame 23 and located below the exhaust port of the dust collector 22. The top end of the collecting frame 24 is open. The inside of the material collecting frame 21 is provided with symmetrically distributed inclined surfaces, each inclined surface being inclined upward from the outside to downward from the inside, forming an outer high and inner low slope, and the lowest part of each inclined surface being at the same level as the highest part of the suction inlet of the dust collector 22, so that the caught debris can naturally slide along the inclined surface into the suction inlet of the dust collector 22, reducing the possibility of blockage and improving the material suction efficiency of the dust collector 22.

[0031] When it is necessary to cut the silicate plate, the operator first places the to-be-cut silicate plate on the front two sets of guide wheels 10, then starts the two rodless cylinders 2 to control their extension and retraction movement, thereby driving the sliding plate 3 to move left and right in the horizontal direction, adjusting the position of the cutting wheel 8 according to the cutting requirement of the silicate plate, after the adjustment is completed, the two rodless cylinders 2 are closed, the electric cylinder 4 is started to control the extension of the extension end, thereby driving the push block 6 to move downward, the first motor 7 moves downward together with the push block 6, when the cutting wheel 8 moves downward to the appropriate height and the bottom end slightly exceeds the bottom end of the silicate plate, the electric cylinder 4 is immediately closed, and the first motor 7 is started again to drive the output shaft to rotate the cutting wheel 8 at high speed, preparing for the cutting operation;

[0032] Then the two third motors 13 are started, the output shafts of the two third motors 13 drive the two bidirectional lead screws 14 to rotate synchronously clockwise, thereby driving the two carriages 16 to move inward along the guide rails 15, the two guide plates 19 move inward together with the two carriages 16, until they respectively contact the left and right sides of the silicate plate, when the contact is made, the guide plates 19 are slightly moved outward under the extrusion of the silicate plate, the springs 18 are compressed accordingly, thereby providing the guide plates 19 with an inward force, ensuring that the guide plates 19 can continuously adhere to the silicate plate, and the two third motors 13 are closed;

[0033] Then the four second motors 9 are started, the output shafts of the front two second motors 9 drive the two guide wheels 10 in the front two sets of guide wheels 10 to rotate clockwise, the two guide wheels 10 drive the other guide wheels 10 in the front two sets of guide wheels 10 to rotate clockwise through the corresponding two sets of belt pulley sets 11, thereby driving the front two sets of guide wheels 10 to rotate synchronously clockwise, thereby stably conveying the silicate plate backward, in the conveying process, the guide plates 19 continuously contact and guide the silicate plate, thereby keeping the silicate plate in a parallel state, avoiding the silicate plate from deviating or tilting, when the guiding is made, the pulleys 20 rotate due to the movement of the silicate plate, thereby reducing the friction between the silicate plate and the guide plates 19, as the silicate plate is conveyed backward, it starts to contact the cutting wheel 8, the cutting wheel 8 cuts the silicate plate under the action of high-speed rotation, in the cutting process, the part of the silicate plate that is cut starts to contact the rear two sets of guide wheels 10, at this time, the output shafts of the rear two second motors 9 drive the two guide wheels 10 in the rear two sets of guide wheels 10 to rotate clockwise, the two guide wheels 10 drive the other guide wheels 10 in the rear two sets of guide wheels 10 to rotate clockwise through the corresponding two sets of belt pulley sets 11, thereby driving the rear two sets of guide wheels 10 to rotate synchronously clockwise, thereby continuing to convey the silicate plate backward, when the silicate plate is cut, it is conveyed into the next production line by the rear two sets of guide wheels 10 for subsequent processing;

[0034] During the cutting process, the generated debris will fall down and be caught by the collecting frame 21, at this time, the dust collector 22 is started, with the accumulation of debris, the debris will slide along the slope of the collecting frame 21 and fall into the suction inlet of the dust collector 22, the dust collector 22 runs, and the debris is sent from the discharge port into the limiting frame 23, and finally falls into the collecting frame 24 for centralized collection;

[0035] Finally, repeat the above steps, continue the cutting process of the next piece of silicate board.

[0036] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing embodiments of the present application are described in detail, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.

Claims

1. A kind of silicate board processing with multiple cutting device, including frame (1), rodless cylinder (2), slide plate (3), electric cylinder (4), guide rod (5), push block (6), first motor (7), cutting wheel (8), protective cover (81) and guide wheel (10), two rodless cylinders (2) are installed on the upper portion of frame (1), slide plate (3) is set between the two rodless cylinders (2), electric cylinder (4) is installed on the front right side of slide plate (3), and the telescopic end faces downward, two guide rods (5) are slidably connected to the front left side of slide plate (3), push block (6) is fixedly connected to the telescopic end of electric cylinder (4), the bottom end of each guide rod (5) is fixedly connected with the top end of push block (6), first motor (7) is installed on the lower portion of push block (6), and the output shaft faces left, cutting wheel (8) is fixedly connected to the output shaft of first motor (7), protective cover (81) is fixedly connected to the left side of push block (6) and covers the upper half of cutting wheel (8), and every eight guide wheels (10) longitudinally aligned are a group, a total of four groups, which are rotatably connected to the front and rear of frame (1), characterized in that, The driving assembly and the guiding assembly are further included, the driving assembly is arranged between the rack (1) and the guide wheels (10) and is used for driving the guide wheels (10) to rotate, and the guiding assembly is arranged on the rack (1) and is used for guiding the silicate plate.

2. The multi-wheel cutting apparatus for processing silicate boards according to claim 1, characterized in that, The driving assembly includes the second motors (9) and the belt pulley groups (11), the four second motors (9) are distributed in front and back, are installed on the front and rear parts of the rack (1), the output shaft of each second motor (9) faces inwards, the output shaft of each second motor (9) is fixedly connected with a guide wheel (10) in the corresponding group of guide wheels (10), and every seven belt pulley groups (11) that are staggered are arranged as a group, and there are four groups in total.

3. The multi-wheel cutting apparatus for processing silicate boards according to claim 2, characterized in that, The guiding assembly includes the mounting frames (12), the third motors (13), the bidirectional lead screws (14), the guide rails (15), the sliding frames (16), the guide columns (17), the springs (18), the guiding plates (19) and the pulleys (20), the two mounting frames (12) are distributed left and right, are installed on the front part of the rack (1), each third motor (13) is installed on the upper part of each mounting frame (12), the output shaft of each third motor (13) faces inwards, the two bidirectional lead screws (14) are symmetrically distributed, are rotationally connected between the upper parts of the two mounting frames (12), wherein the right end of the front bidirectional lead screw (14) is fixedly connected with the output shaft of the right third motor (13) through a shaft coupling, the left end of the rear bidirectional lead screw (14) is fixedly connected with the output shaft of the left third motor (13) through a shaft coupling, the guide rail (15) is fixedly connected between the upper parts of the two mounting frames (12), the two sliding frames (16) are distributed left and right, are slidingly connected to the outer part of the guide rail (15) and are in threaded cooperation with the two bidirectional lead screws (14), the length of each bidirectional lead screw (14) is longer than that of the guide rail (15), every four guide columns (17) that are longitudinally aligned are arranged as a group, are slidingly connected to the lower part of each sliding frame (16), each guiding plate (19) is fixedly connected between one end of each group of guide columns (17), each spring (18) is sleeved outside each guide column (17), and two ends of each spring (18) are fixedly connected with a corresponding sliding frame (16) and a corresponding guiding plate (19), respectively, twelve pulleys (20) that are longitudinally aligned are arranged as a group, are rotationally connected to one side, away from a corresponding sliding frame (16), of each guiding plate (19), and the front and rear ends of each guiding plate (19) extend above two groups of guide wheels (10), respectively.

4. The multi-wheel cutting apparatus for processing silicate boards according to claim 3, characterized in that, The collecting frame (21), the dust collector (22), the limiting frame (23) and the collecting frame (24) are further included, the collecting frame (21) is fixedly connected to the rack (1) and is located below the cutting wheel (8), the length of the collecting frame (21) is consistent with the length of the two rodless cylinders (2), the dust collector (22) is installed on the lower part of the collecting frame (21), The suction inlet of the dust collector (22) extends to the inside of the aggregate frame (21) and is horizontally aligned with the lowest part of the inside of the aggregate frame (21). The limiting frame (23) is fixed to the lower part of the frame (1) and has a closed left end and an open right end. The discharge outlet of the dust collector (22) is connected to the top end of the limiting frame (23). The collecting frame (24) is slidably placed inside the limiting frame (23) and is located below the discharge outlet of the dust collector (22). The top end of the collecting frame (24) is open. The inside of the aggregate frame (21) is provided with symmetrically distributed inclined surfaces. Each inclined surface is inclined upward from the outside to downward from the inside, forming an outer high and inner low slope. The lowest part of each inclined surface is at the same level as the highest part of the suction inlet of the dust collector (22).

5. The multi-wheel cutting apparatus for processing silicate boards according to claim 4, characterized in that, The lighting lamp (25) is installed on the upper part of the frame (1) and is located in front of the cutting wheel (8).

6. The multi-wheel cutting apparatus for processing silicate boards according to claim 5, characterized in that, The outer part of each guide wheel (10) is provided with a rubber sleeve.

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