Die insert machining device

By using a hydraulically driven mold structure and a worm gear mechanism, inserts can be quickly installed and removed, solving the problem of low efficiency in insert replacement in existing technologies and improving the convenience and efficiency of mold processing.

CN224028130UActive Publication Date: 2026-03-24HUIZHOU RENGUAN TECH MOULD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-14
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

The replacement of existing mold inserts requires frequent tightening of multiple bolts, which is inconvenient and inefficient, affecting practicality.

Method used

The mold structure, driven by a hydraulic rod, combined with a worm gear and adjusting screw, enables the rapid installation and removal of inserts. The use of limit blocks and sliders simplifies the process of fixing and disassembling inserts.

Benefits of technology

It improves the installation efficiency of inserts, simplifies the operation process, and enhances the convenience and efficiency of mold processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a mold insert machining device which comprises a workbench, fixing columns are fixedly connected to the four corners of the upper surface of the workbench, a top plate is fixedly connected to the top ends of the fixing columns, a hydraulic rod is fixedly installed on the upper surface of the top plate, and a lower mold is fixedly connected to the upper surface of the workbench. A first clamping groove is formed in the bottom surface in the lower mold, and a first inserting groove is formed in the bottom surface in the first clamping groove. According to the mold insert machining device, an insert body is clamped into a first clamping groove, then an inserting block fixedly connected with the bottom surface of the insert body is clamped into a first inserting groove, at the moment, a limiting groove is aligned with a second inserting groove, then a rotary knob is rotated to drive a worm to rotate, the worm is meshed with a worm gear, then an adjusting screw rod is driven to rotate, and the mold insert is machined. The adjusting screw drives the sliding block in threaded fit with the peripheral side face to move in the adjusting groove, and then the limiting block fixedly connected with the upper surface of the sliding block can penetrate through the second inserting groove to be clamped into the limiting groove for limiting and fixing.
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Description

Technical Field

[0001] This utility model relates to the field of mold insert processing, and in particular to a mold insert processing device. Background Technology

[0002] In industrial production, molds and tools used to obtain desired products through injection molding, die casting, or stamping are collectively referred to as molds. Molds typically consist of a fixed mold and a moving mold. Different cavities are used to produce products with different shapes and structures. Molds mainly achieve the processing of the shape of the object by changing the physical state of the material being molded. Since the shape is changed by external force, molds have high requirements for structural strength, rigidity, and surface hardness.

[0003] When the products being manufactured require internal processing, inserts are often added to the mold. Different inserts can form different structures and shapes during the stamping process. Inserts are generally not finished products and can be customized according to the needs of the mold.

[0004] For example, application number CN201822002992.8 discloses a positioning mechanism for a mold insert, including a fixed mold. Both sides of the fixed mold have insertion grooves, and a positioning rod is located inside each groove. The positioning rod has a positioning screw hole on its surface, a locking seat at one end, a locking groove inside the locking seat, a locking block at the top of the locking groove, and a locking rod at the bottom of the locking block. An insert rod is located inside the fixed mold, with a positioning hole on one side of the insert rod and a fixing plate on one side of the locking block. The fixing plate has a first fixing screw hole on its surface. This invention, by providing a positioning rod, a positioning hole, and a clamping plate, facilitates positioning by inserting the positioning rod into the positioning hole and fixing by the clamping plate. Overall, this invention provides better fixing of the insert rod, increases stability, and thus improves product precision and quality.

[0005] Although the above comparative cases solved the corresponding technical problems, the above comparative cases still have the following defects: the above technical solutions use bolts to fix the inserts, and multiple bolts need to be turned frequently when replacing them. This is not only inconvenient to operate, but also inefficient, thus affecting practicality. Therefore, a mold insert processing device is proposed. Utility Model Content

[0006] Therefore, it is necessary to address the technical problem of using bolts to fix inserts, which requires frequent tightening of multiple bolts during replacement, resulting in inconvenience and low efficiency. To address this, a mold insert processing device is provided, comprising: a worktable, with fixed posts fixedly connected to the four corners of the worktable's upper surface; a top plate fixedly connected to the top of each fixed post; a hydraulic rod fixedly installed on the upper surface of the top plate; a lower mold fixedly connected to the upper surface of the worktable; a first slot formed on the inner bottom surface of the lower mold; a first groove formed on the inner bottom surface of the first slot; a second groove formed on one side of the inner wall of the first groove; an insert body installed in the first slot; and an insert block fixedly connected to the bottom surface of the insert body, with a through-hole... The system includes a limiting groove, an adjusting groove on one side of the inner wall of the second slot, an adjusting screw rotatably connected to the adjusting groove, a movable groove on the lower mold, a worm gear rotatably connected to the movable groove, the right end of the adjusting screw penetrating one side of the inner wall of the adjusting groove and extending into the movable groove; a worm wheel is fixedly connected to the right end of the adjusting screw, a slider is inserted around the periphery of the adjusting screw, a limiting block is fixedly connected to the upper surface of the slider, an upper mold is fixedly connected to the output end of the hydraulic rod, and straightening blocks are fixedly connected to the left, right, and rear sides of the upper mold, with pulleys rotatably connected to the bottom of the straightening blocks relative to their two surfaces; two sets of fixing blocks are fixedly connected to the left, right, and rear sides of the lower mold, with a guide groove on one side of each fixing block.

[0007] In one embodiment, the lower mold has symmetrically formed grooves, and a plurality of hollow tubes are fixedly connected to the inner surface of the grooves. A push rod is slidably connected inside the hollow tube, and a spring is fixedly connected to the bottom surface of the hollow tube. The bottom surface of the lower mold has symmetrically formed second slots, and a push block is provided in the second slot. A top rod is symmetrically fixedly connected to the bottom surface of the push block. The shape and size of the first slot are adapted to the insert body, the shape and size of the first slot are adapted to the insert block, the shape and size of the limiting groove are adapted to the second slot, and the shape and size of the limiting block are adapted to the limiting groove and the second slot. The first slot engages with the insert body, and the first slot engages with the insert block.

[0008] In one embodiment, the adjusting screw is threadedly engaged with the slider, the worm gear meshes with the worm wheel, a knob is fixedly connected to the free end of the worm gear, the limiting block is engaged with the limiting groove and the second slot, and the shape and size of the pulley are adapted to the guide groove.

[0009] In one embodiment, the top plate has symmetrically inserted sliding rods on its upper surface, the top plate and the sliding rods slide together, the bottom end of the sliding rod is fixedly connected to the upper surface of the upper mold, the shape and size of the second slot are adapted to the push block, the top end of the spring is fixedly connected to the bottom surface of the push rod, the top end of the push rod is fixedly connected to the bottom surface of the push block, and the shape and size of the push rod are adapted to the groove and cooperate with the groove.

[0010] In the operation of the aforementioned mold insert processing device, the insert body is inserted into the first slot, and then the insert block fixedly connected to the bottom surface of the insert body is inserted into the first slot. At this time, the limiting slot will be aligned with the second slot. Then, rotating the knob drives the worm gear to rotate. The worm gear meshes with the worm wheel, thereby driving the adjusting screw to rotate. The adjusting screw drives the slider with the threaded engagement on the circumferential side to move in the adjusting groove. This allows the limiting block fixedly connected to the upper surface of the slider to pass through the second slot and be inserted into the limiting groove for limiting and fixing. This achieves rapid installation of the insert body and improves the efficiency of insert body installation.

[0011] Simultaneously, the hydraulic rod is activated to push the upper mold downwards. During the downward movement, the straightening block is inserted between the two sets of fixed blocks. If the upper mold shifts, the pulleys on both sides of the bottom of the straightening block will move downwards from the guide groove to correct it. As the upper mold moves downwards, the ejector rod retracts into the groove. At the same time as the ejector rod retracts, it drives the push block to retract into the second slot. The push block squeezes the push rod, and the push rod squeezes the spring. After the processing is completed, the upper mold moves upwards and leaves. The spring resets and pushes the push rod, which pushes the push block upwards to disengage the processed mold. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of a mold insert processing device in one embodiment;

[0013] Figure 2 This is a right view of a mold insert processing apparatus in one embodiment;

[0014] Figure 3 In one embodiment Figure 2 Cross-sectional view of section AA;

[0015] Figure 4 In one embodiment Figure 2 Cross-sectional view of section BB in the middle;

[0016] Figure 5 In one embodiment Figure 3 Enlarged view of section C. Detailed Implementation

[0017] To make the above-mentioned objectives, features, and advantages of this utility model more readily understood, the specific embodiments of this utility model are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below. In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0018] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0019] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0020] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0021] It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0022] Please refer to the following: Figures 1 to 5 This utility model provides a mold insert processing device, including: a worktable 1, with fixed posts 11 fixedly connected to the four corners of the upper surface of the worktable 1, a top plate 110 fixedly connected to the top of the fixed posts 11, a hydraulic rod 2 fixedly installed on the upper surface of the top plate 110, a lower mold 12 fixedly connected to the upper surface of the worktable 1, a first slot 120 formed on the bottom surface of the lower mold 12, a first slot 121 formed on the bottom surface of the first slot 120, a second slot 122 formed on one side of the inner wall of the first slot 121, and an insert body 14 installed in the first slot 120. A plug block 140 is fixedly connected to the bottom surface. A limiting groove 141 is formed through the plug block 140. An adjustment groove 15 is formed on one side of the inner wall of the second slot 122. An adjustment screw 151 is rotatably connected in the adjustment groove 15. A movable groove 16 is formed in the lower mold 12. A worm gear 160 is rotatably connected in the movable groove 16. The right end of the adjustment screw 151 passes through one side of the inner wall of the adjustment groove 15 and extends into the movable groove 16. A worm wheel 154 is fixedly connected to the right end of the adjustment screw 151. A slider 152 is inserted through the circumference of the adjustment screw 151. A limiting block 153 is fixedly connected to the upper surface of the slider 152.

[0023] Furthermore, the output end of the hydraulic rod 2 is fixedly connected to the upper mold 21. The upper mold 21 is fixedly connected to the left, right and rear sides and the straightening block 210. The bottom end of the straightening block 210 is rotatably connected to the two surfaces. The lower mold 12 is fixedly connected to two sets of fixing blocks 13 on the left, right and rear sides. One side of the fixing block 13 is provided with a guide groove 130. The lower mold 12 is symmetrically provided with grooves 17. Several hollow tubes 170 are fixedly connected to the inner surface of the grooves 17. Push rods 171 are slidably connected to the hollow tubes 170. Springs 172 are fixedly connected to the bottom surface of the hollow tubes 170. The bottom surface of the lower mold 12 is symmetrically provided with second slots 19. Push blocks 191 are provided in the second slots 19. Push rods 18 are symmetrically fixedly connected to the bottom surface of the push blocks 191.

[0024] Furthermore, the shape and size of the first slot 120 are adapted to the insert body 14, the shape and size of the first slot 121 are adapted to the insert block 140, the shape and size of the limiting groove 141 are adapted to the second slot 122, and the shape and size of the limiting block 153 are adapted to the limiting groove 141 and the second slot 122. The first slot 120 is engaged with the insert body 14, and the first slot 121 is engaged with the insert block 140.

[0025] Furthermore, the adjusting screw 151 is threadedly engaged with the slider 152, the worm 160 meshes with the worm wheel 154, a knob is fixedly connected to the free end of the worm 160, and the limiting block 153 is engaged with the limiting groove 141 and the second slot 122.

[0026] Furthermore, the shape and size of the pulley 211 are adapted to the guide groove 130, and the slide rods 112 are symmetrically inserted on the upper surface of the top plate 110. The top plate 110 and the slide rods 112 are in sliding cooperation. The bottom end of the slide rods 112 is fixedly connected to the upper surface of the upper mold 21. The shape and size of the second slot 19 are adapted to the push block 191. The top end of the spring 172 is fixedly connected to the bottom surface of the push rod 171. The top end of the push rod 171 is fixedly connected to the bottom surface of the push block 191. The shape and size of the push rod 18 are adapted to the groove 17 and cooperate with the groove 17.

[0027] It should be noted that during the operation of the above-mentioned mold insert processing device, the insert body 14 is inserted into the first slot 120, and then the insert block 140 fixedly connected to the bottom surface of the insert body 14 is inserted into the first slot 121. At this time, the limiting slot 141 will be aligned with the second slot 122. Then, the knob is turned to drive the worm gear 160 to rotate. The worm gear 160 meshes with the worm wheel 154, thereby driving the adjusting screw 151 to rotate. The adjusting screw 151 drives the slider 152 with the threaded engagement on the peripheral side to move in the adjusting groove 15. This allows the limiting block 153 fixedly connected to the upper surface of the slider 152 to pass through the second slot 122 and be inserted into the limiting groove 141 for limiting and fixing. This achieves rapid installation of the insert body 14 and improves the installation efficiency of the insert body 14.

[0028] Simultaneously, the hydraulic rod 2 is activated to push the upper mold 21 downward. During the downward movement, the straightening block 210 will be inserted between the two sets of fixed blocks 13. If the upper mold 21 is offset, the pulleys 211 on both sides of the bottom of the straightening block 210 will move downward from the guide groove 130 to perform correction. When the upper mold 21 moves downward, the ejector rod 18 retracts into the groove 17. At the same time as the ejector rod 18 retracts, it drives the push block 191 to retract into the second slot 19. The push block 191 squeezes the push rod 171, and the push rod 171 squeezes the spring 172. After the processing is completed, the upper mold 21 moves upward and away. The spring 172 resets and pushes the push rod 171. The push rod 171 pushes the push block 191 upward to disengage the processed mold.

[0029] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0030] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A mold insert processing device, characterized in that, include: A workbench has four fixed posts at its four corners, a top plate at the top of each post, and a hydraulic rod on the top surface of the top plate. A lower mold is fixedly connected to the upper surface of the workbench. The bottom surface of the lower mold has a first slot, the bottom surface of the first slot has a first groove, and one side of the inner wall of the first groove has a second groove. An insert body is installed in the first groove, and a plug is fixedly connected to the bottom surface of the insert body. A limit groove is formed through the plug. One side of the inner wall of the second groove has an adjustment groove, and an adjustment screw is rotatably connected to the adjustment groove. The lower mold has a movable groove, and a worm gear is rotatably connected to the movable groove. The right end of the adjustment screw passes through one side of the inner wall of the adjustment groove and extends into the movable groove. A worm wheel is fixedly connected to the right end of the adjustment screw, and a slider is inserted through the periphery of the adjustment screw. A limit block is fixedly connected to the upper surface of the slider.

2. The mold insert processing device according to claim 1, characterized in that, The upper mold is fixedly connected to the output end of the hydraulic rod. Correcting blocks are fixedly connected to the left, right and rear sides of the upper mold. Pullers are rotatably connected to the bottom of the correcting blocks relative to the two surfaces. Two sets of fixing blocks are fixedly connected to the left, right and rear sides of the lower mold. A guide groove is opened on one side of the fixing block.

3. The mold insert processing device according to claim 1, characterized in that, The lower mold has symmetrically formed grooves inside, and several hollow tubes are fixedly connected to the inner surface of the grooves. A push rod is slidably connected inside the hollow tube, and a spring is fixedly connected to the bottom surface inside the hollow tube. The bottom surface inside the lower mold has symmetrically formed second slots, and a push block is provided in the second slot. A top rod is fixedly connected to the bottom surface of the push block.

4. The mold insert processing device according to claim 1, characterized in that, The shape and size of the first slot are adapted to the insert body, and the shape and size of the first slot are adapted to the insert block.

5. The mold insert processing device according to claim 4, characterized in that, The shape and size of the limiting groove are adapted to the second slot, and the shape and size of the limiting block are adapted to the limiting groove and the second slot. The first slot is engaged with the insert body, and the first slot is engaged with the insert block.

6. The mold insert processing device according to claim 1, characterized in that, The adjusting screw is threadedly engaged with the slider, the worm gear meshes with the worm wheel, and a knob is fixedly connected to the free end of the worm gear.

7. The mold insert processing device according to claim 5, characterized in that, The limiting block is engaged with the limiting groove and the second slot.

8. The mold insert processing device according to claim 2, characterized in that, The shape and size of the pulley are adapted to the guide groove.

9. A mold insert processing device according to claim 2, characterized in that, The top plate has symmetrically inserted sliding rods on its upper surface, and the top plate and the sliding rods slide together. The bottom end of the sliding rod is fixedly connected to the upper surface of the upper mold.

10. A mold insert processing device according to claim 3, characterized in that, The shape and size of the second slot are adapted to the push block, the top end of the spring is fixedly connected to the bottom surface of the push rod, the top end of the push rod is fixedly connected to the bottom surface of the push block, and the shape and size of the push rod are adapted to the groove and cooperate with the groove.

Citation Information

Patent Citations

  • Clamping mechanism of mold insert

    CN209111318U