Plastic uptake tray forming machine
By introducing moving, adjusting, braking, and suction mechanisms into the blister tray forming machine, combined with an intelligent control system, the problem of low automation level has been solved, achieving efficient automated production and safe production, and increasing production capacity.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2026-03-24
AI Technical Summary
The existing blister tray forming machines have a low level of automation, which leads to longer production cycles and reduced output per unit time.
A thermoforming tray forming machine was designed, comprising a moving mechanism, an adjusting mechanism, a braking mechanism, and a suction mechanism, to achieve automated loading and unloading. Combined with an intelligent control system, it enables human-machine isolation and continuous production.
It improved production efficiency, reduced workplace accidents, and increased production capacity by 30% to 50%.
Smart Images

Figure CN224028356U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to blister forming equipment technical field, concretely relates to a blister tray forming machine. BACKGROUND
[0002] Blister tray forming machine is mainly used for forming plastic film or sheet into containers such as trays through heating and vacuum forming technology, with the continuous progress of industrial manufacturing, the production efficiency and precision requirement of tray are higher and higher.
[0003] For example, the existing Chinese authorized patent (publication number: CN220095515U) discloses a kind of blister tray forming device, it is related to mechanical processing field.The blister tray forming device includes left side body and right side body installed in left side body nearby;The inner wall of left side body is fixedly connected with air pump, the output end of air pump is connected with right side body, the top of left side body is fixedly connected with body top, the right side of body top is at the top of right side body;The top of right side body is provided with fixed mechanism, fixed mechanism includes four groups of slide rods, the bottom of slide rod is fixedly connected in right side body, the four corners of fixed frame are slidably connected with four groups of slide rods, air cylinder is provided with four groups, the output end of air cylinder is fixedly connected with fixed frame, cross bar is provided with two groups, and cross bar is fixedly connected in the top of fixed frame.The blister tray forming device can fix raw materials, and then better blister process can be carried out.
[0004] The blister tray forming device designed as above has the following disadvantages in actual use: the manual feeding and discharging speed in prior art and comparative examples is much lower than that of automatic equipment, resulting in prolonged production rhythm and decreased output per unit time.
[0005] Therefore, a blister tray forming machine is provided to overcome the above-mentioned technical problems of existing related technologies. SUMMARY
[0006] To overcome the above-mentioned technical problems of existing related technologies, the utility model provides a blister tray forming machine.
[0007] Therefore, the utility model adopts the following specific technical solutions:
[0008] A blister tray forming machine is applied to a tray forming machine body and a base included therein, the base top surface is provided with a material taking groove and a material discharging groove on the front and rear sides respectively, two sides of the base top surface are symmetrically provided with a moving mechanism, the moving mechanism top is provided with a vertical rod, one side of the vertical rod is provided with an adjusting mechanism, one side of the adjusting mechanism is provided with a brake mechanism, and the bottom of the brake mechanism is provided with a suction mechanism.
[0009] Preferably, the moving mechanism comprises a moving groove, a screw rod, a moving block and a synchronous motor, the moving groove is symmetrically dug on the left and right sides of the top surface of the base, the rear surface of the inner cavity of the moving groove is provided with the screw rod, the outer wall of the screw rod is connected with the moving block through reverse threads, and the front surface of the screw rod is connected with the synchronous motor.
[0010] Preferably, the synchronous motor is arranged on the front surface of the base, one side of the synchronous motor is connected with an external switch through electricity, and the vertical rod is arranged on the top of the moving block.
[0011] Preferably, the adjusting mechanism comprises an adjusting groove, an electro-hydraulic push rod and an adjusting block, the adjusting groove is dug on one side of the vertical rod, the top of the inner cavity of the adjusting groove is provided with the electro-hydraulic push rod, the bottom of the electro-hydraulic push rod is provided with the adjusting block, and the adjusting block is slidingly arranged in the adjusting groove.
[0012] Preferably, the brake mechanism comprises a horizontal plate and a vertical plate, the horizontal plate is fixedly arranged on one side of the adjusting block, the bottom of the horizontal plate is fixedly connected with the vertical plate, and the vertical plate and the horizontal plate are spliced to form an L-shaped structure.
[0013] Preferably, the suction mechanism comprises a vacuum pump, a transmission pipe and a suction head, the vacuum pump is arranged on one side of the vertical rod, one side of the vacuum pump is connected with the transmission pipe, one side of the transmission pipe is connected with the suction head, and the suction head is arranged on the bottom of the vertical plate.
[0014] The utility model has the advantages of the following beneficial effects:
[0015] Compared with the prior art, the blister tray forming machine has the advantages of:
[0016] The moving mechanism, the adjusting mechanism, the brake mechanism and the suction mechanism are cooperated to assist each other:
[0017] 1. No high-intensity labor is needed: repetitive handling is avoided, and labor shortage and training pressure are reduced.
[0018] 2. Man-machine isolation: workers do not need to contact high-temperature molds or moving parts, and work injury accidents such as pinching and scalding are eliminated.
[0019] 3. Continuous production: downtime is reduced, and production capacity is increased by 30% to 50% or even more. DRAWINGS
[0020] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained by those skilled in the art without creative labor.
[0021] Figure 1 is a front view of a blister tray forming machine according to an embodiment of the present application;
[0022] Figure 2 is a top view of a base part structure of a blister tray forming machine according to an embodiment of the present application;
[0023] Figure 3 is a split diagram of an upper structure of a vertical rod of a blister tray forming machine according to an embodiment of the present application;
[0024] Figure 4 is a schematic diagram of the bottom of an inner top plate of a tray forming machine of a blister tray forming machine according to an embodiment of the present application.
[0025] In the drawings:
[0026] 1, tray forming machine body; 2, base; 3, material taking groove; 4, material discharging groove; 5, moving mechanism; 6, vertical rod; 7, adjusting mechanism; 8, braking mechanism; 9, suction mechanism; 10, moving groove; 11, screw rod; 12, moving block; 13, synchronous motor; 14, adjusting groove; 15, electro-hydraulic push rod; 16, adjusting block; 17, horizontal plate; 18, vertical plate; 19, vacuum pump; 20, transmission pipe; 21, suction head. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical scheme and advantages of the present application clearer, the technical scheme in the embodiments will be described clearly and completely below in combination with the drawings in the present application, and the following embodiments are used to illustrate the present application, but not to limit the scope of the present application.
[0028] In the description of the present application, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0029] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0030] Embodiment one
[0031] As Figures 1-4 shown, a blister tray forming machine according to an embodiment of the utility model, applied to tray forming machine body 1 and its including base 2, the base 2 top surface front and back two sides are respectively dug with taking material groove 3 and discharging material groove 4, the base 2 top surface both sides are symmetrically provided with moving mechanism 5, the moving mechanism 5 top is provided with vertical rod 6, one side of vertical rod 6 is provided with adjusting mechanism 7, one side of adjusting mechanism 7 is provided with brake mechanism 8, the bottom of brake mechanism 8 is provided with suction mechanism 9.
[0032] In this embodiment, the raw materials are stacked in the taking material groove 3, and then the adjusting mechanism 7 is started by an external switch. The internal part of the adjusting mechanism 7 moves downward with the brake mechanism 8 and the parts above it by sliding. The brake mechanism 8 moves downward with the parts in the suction mechanism 9, and the parts in the suction mechanism 9 suck the raw materials stacked on the top layer. The structure is adjusted back, and finally the moving mechanism 5 is started by an external switch. The moving mechanism 5 moves with the vertical rod 6 and the raw materials sucked thereon, and delivers the raw materials to the position on the top of the base 2 that needs to be processed.
[0033] Embodiment two
[0034] The moving mechanism 5 includes a moving groove 10, a lead screw 11, a moving block 12, and a synchronous motor 13. The moving groove 10 is symmetrically dug on the left and right sides of the top surface of the base 2. The moving groove 10 is provided with a lead screw 11 on the rear surface of the inner cavity. The outer wall of the lead screw 11 is connected with a moving block 12 through reverse threads. The front surface of the lead screw 11 is connected with a synchronous motor 13. The synchronous motor 13 is arranged on the front surface of the base 2. One side of the synchronous motor 13 is connected with an external switch through electrical connection. The vertical rod 6 is arranged on the top of the moving block 12.
[0035] The adjusting mechanism 7 includes an adjusting groove 14, an electro-hydraulic push rod 15, and an adjusting block 16. The adjusting groove 14 is dug on one side of the vertical rod 6. The inner cavity of the adjusting groove 14 is provided with an electro-hydraulic push rod 15 on the top. The bottom of the electro-hydraulic push rod 15 is provided with an adjusting block 16. The adjusting block 16 is slidingly arranged in the adjusting groove 14.
[0036] The brake mechanism 8 includes a horizontal plate 17 and a vertical plate 18. The horizontal plate 17 is fixedly arranged on one side of the adjusting block 16. The bottom of the horizontal plate 17 is fixedly connected with the vertical plate 18. The vertical plate 18 and the horizontal plate 17 are spliced to form an L-shaped structure.
[0037] The suction mechanism 9 includes a vacuum pump 19, a transmission pipe 20, and a suction head 21. The vacuum pump 19 is arranged on one side of the vertical rod 6. One side of the vacuum pump 19 is connected with the transmission pipe 20. One side of the transmission pipe 20 is connected with the suction head 21. The suction head 21 is arranged on the bottom of the vertical plate 18.
[0038] On the basis of embodiment 1, the structure and function of the device are further optimized, and an intelligent control system is added, including a control panel and a PLC controller, the control panel is fixed on the side of the device by bolt connection, touch screen design is adopted, and equipment running state parameters can be displayed in real time, the PLC controller is connected with the electrical connection in the case through a cable, and the equipment running mode can be automatically adjusted according to the preset program, the remote monitoring function is added in the intelligent control system, and the user can check the equipment running state in real time and remotely control through a mobile phone or a computer.
[0039] In summary, with the above technical scheme of the utility model, when the device is used, the raw materials are stacked in the taking groove 3, then the external switch is started to start the electro-hydraulic push rod 15, the electro-hydraulic push rod 15 slides with the adjusting block 16 and the components on it in the adjusting groove 14 and moves downward, the sliding block 16 moves downward with the components spliced into an L-shaped structure, so that the suction head 21 on it contacts the raw materials stacked in the top layer, the external switch is started to start the vacuum pump 19, the vacuum pump 19 sucks the raw materials through the transmission pipe 20 and the suction head 21, and the structure is adjusted back, finally the external switch is started to start the synchronous motor 13, the synchronous motor 13 rotates with the lead screw 11, the outer wall of the lead screw 11 adjusts the adjusting block 16 and the components on it through reverse threads, so that the vertical rod 6 and the raw materials on it are transported to the position required for processing on the top of the base 2.
[0040] The above only describes preferred embodiments of the utility model, and does not limit the utility model, and any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model should be included in the protection scope of the utility model.
Claims
1. A blister tray forming machine characterized by, The base (2) included in the pallet forming machine body (1) is provided with a material picking groove (3) and a material discharging groove (4) on the front and rear sides of the top surface of the base (2). A moving mechanism (5) is symmetrically arranged on both sides of the top surface of the base (2). A vertical rod (6) is provided on the top of the moving mechanism (5). An adjustment mechanism (7) is provided on one side of the vertical rod (6). A braking mechanism (8) is provided on one side of the adjustment mechanism (7). A suction mechanism (9) is provided at the bottom of the braking mechanism (8).
2. A blister tray forming machine according to claim 1, wherein, The moving mechanism (5) includes a moving groove (10), a lead screw (11), a moving block (12), and a synchronous motor (13). The moving groove (10) is symmetrically excavated on the left and right sides of the top surface of the base (2). The lead screw (11) is provided on the rear surface of the inner cavity of the moving groove (10). The moving block (12) is connected to the outer wall of the lead screw (11) by a reverse thread. The synchronous motor (13) is connected to the front surface of the lead screw (11).
3. A blister tray forming machine according to claim 2, wherein, The synchronous motor (13) is disposed on the front surface of the base (2), and one side of the synchronous motor (13) is electrically connected to an external switch. The vertical rod (6) is disposed on the top of the moving block (12).
4. The blister tray forming machine according to claim 3, characterized in that, The adjustment mechanism (7) includes an adjustment groove (14), an electro-hydraulic push rod (15), and an adjustment block (16). The adjustment groove (14) is excavated on one side of the vertical rod (6). An electro-hydraulic push rod (15) is provided at the top of the inner cavity of the adjustment groove (14). An adjustment block (16) is provided at the bottom of the electro-hydraulic push rod (15), and the adjustment block (16) is slidably disposed in the adjustment groove (14).
5. A blister tray forming machine according to claim 4, characterized in that, The braking mechanism (8) includes a horizontal plate (17) and a vertical plate (18). The horizontal plate (17) is fixedly disposed on one side of the adjusting block (16). The bottom of the horizontal plate (17) is fixedly connected to the vertical plate (18), and the vertical plate (18) and the horizontal plate (17) are spliced together to form an L-shaped structure.
6. A blister tray forming machine according to claim 5, characterized in that, The suction mechanism (9) includes a vacuum pump (19), a transmission pipe (20) and a suction head (21). The vacuum pump (19) is located on one side of the vertical rod (6). The transmission pipe (20) is connected to one side of the vacuum pump (19). The suction head (21) is connected to one side of the transmission pipe (20). The suction head (21) is located at the bottom of the vertical plate (18).
Citation Information
Patent Citations
Plastic uptake tray forming device
CN220095515U