Right-angle bending mechanism for spring wire
By designing a right-angle bending mechanism that combines clamping components and an arc-shaped electric slide rail, the problem of complexity and high cost in existing spring wire right-angle bending mechanisms is solved, achieving a high-efficiency and low-cost right-angle bending effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2026-03-24
AI Technical Summary
The existing right-angle bending mechanism for spring wire is relatively complex, resulting in low work efficiency and increased overall cost.
A right-angle bending mechanism including a clamping component, a positioning wheel, and a bending wheel is designed. The clamping component presses the root of the wire, and the bending wheel completes the right-angle bending by rotating radially around the positioning wheel using the cooperation of the arc-shaped electric slide rail and the slider. The bending process is controlled by a limit block and a discharge sensing component.
It enables a simple and easy-to-maintain right-angle bending operation, improving work efficiency and reducing overall costs.
Smart Images

Figure CN224028370U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to spring wire processing technical field, concretely is a right angle bending mechanism for spring wire. BACKGROUND
[0002] Spring wire is a kind of device connecting line that works by using scalability, usually by TPU or PVC material winding, with good flexibility and elasticity, can quickly rebound and restore shape in short time. The forming process of spring wire includes material preparation, spring winding, hot forming, surface treatment and inspection etc. And in the spring wire winding process, sometimes the straight section of wire body needs to be right angle bending. For example, in the patent with the announcement number CN221269530U, a right angle bending mechanism for spring wire is set with wire guide groove on the outlet assembly, the spring wire is output in the wire guide groove, and the bending piece is bent from the spring wire output in the wire guide groove. When the spring wire needs to be right angle bending, the bending assembly needs to be slid to the end of the arc-shaped sliding rail, at this time, the bending piece is closest to the wire guide groove, and the bending piece and the wire guide groove are perpendicular to each other, so that the bending piece right angle bends the spring wire output in the wire guide groove.
[0003] In summary, the existing right angle bending mechanism for spring wire is relatively complex, and the independent winding forming mechanism and right angle bending mechanism reduce the work efficiency and increase the comprehensive cost. SUMMARY
[0004] This section aims to outline some aspects of the embodiments of the present application and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the utility model name to avoid obscuring the purpose of this section, the abstract of the specification and the utility model name, and such simplifications or omissions cannot be used to limit the scope of the present application.
[0005] Therefore, the purpose of the present application is to provide a right angle bending mechanism for spring wire to solve the problem of the existing right angle bending mechanism for spring wire being relatively complex, and the independent winding forming mechanism and right angle bending mechanism reducing the work efficiency and increasing the operation cost.
[0006] In order to achieve the above object, the utility model provides the following technical scheme: A right angle bending mechanism for spring wire, it includes installation backplate, one side of installation backplate is provided with clamping component, clamping component is located in the immediate right side of outlet, the right side direction of clamping component is provided with the positioning wheel that is vertically rotatory installed on installation backplate, the upper cooperation of positioning wheel has the angle wheel, the arc electric slide rail of coaxial with positioning wheel is provided on the installation backplate board surface, the inside slide of arc electric slide rail has sliding block, the outer end fixed of sliding block has the connecting rod that extends to the angle wheel part, and the angle wheel is vertically rotatory installed on the end part of connecting rod.
[0007] As a preferred scheme of the right angle bending mechanism for spring wire, the clamping component includes a fixed clamp block fixed on the installation backplate, a movable clamp block vertically slidingly installed on the installation backplate and located directly above the fixed clamp block, a positioning block located directly above the movable clamp block and fixed on the installation backplate, an electric push rod vertically fixedly installed at the center of the positioning block and used to drive the movable clamp block to move up and down, and rubber pads respectively arranged on the opposite surfaces of the fixed clamp block and the movable clamp block.
[0008] As a preferred scheme of the right angle bending mechanism for spring wire, the center of the positioning wheel and the angle wheel further has an annular groove in a radial circle, and the groove spacing between the positioning wheel and the angle wheel is greater than the diameter of the spring wire.
[0009] As a preferred scheme of the right angle bending mechanism for spring wire, a rotating shaft one is fixed at the center of the positioning wheel and rotatably installed on the installation backplate, and a rotating shaft two is fixed at the center of the angle wheel and rotatably installed on the connecting rod.
[0010] As a preferred scheme of the right angle bending mechanism for spring wire, a limiting block is further fixed on the installation backplate and located to the right of the positioning wheel, and a stop button is further arranged on the upper part of the limiting block.
[0011] As a preferred scheme of the right angle bending mechanism for spring wire, a discharging sensing component is further arranged on the installation backplate and located below the middle of the right side of the clamping component and the positioning wheel.
[0012] Compared with the prior art, the spring wire right-angle bending mechanism has the advantages of reasonable design, simple structure, easy maintenance, and the like, and is suitable for popularization and application. BRIEF DESCRIPTION OF DRAWINGS
[0013] Fig. 1 It is a whole structure schematic view of the utility model;
[0014] Fig. 2 It is a clamping assembly structure schematic view of the utility model;
[0015] Fig. 3 It is a close structure schematic view of the utility model positioning wheel and angle wheel.
[0016] In the figure: 100, mounting back plate; 200, clamping assembly; 210, fixed clamp block; 220, movable clamp block; 230, positioning block; 240, electric push rod; 250, rubber pad; 300, positioning wheel; 310, pivot one; 400, angle wheel; 410, pivot two; 500, arc-shaped electric sliding rail; 510, sliding block; 520, connecting rod; 600, limiting block; 610, stop button; 700, discharging induction part. DETAILED DESCRIPTION
[0017] In order to make the above-mentioned purpose, features and advantages of the utility model more obvious and easy to understand, the specific implementation manner of the utility model is described in detail below with reference to the drawings.
[0018] Secondly, the utility model is described in detail in combination with the schematic view, and in the detailed description of the utility model implementation manner, for the convenience of description, the sectional view of the device structure will be partially enlarged without the general proportion, and the schematic view is only an example, which should not limit the scope of protection of the utility model herein. In addition, the three-dimensional spatial dimensions of length, width and depth should be included in the actual manufacture.
[0019] In order to make the purpose, technical scheme and advantages of the utility model more clear, the implementation manner of the utility model will be described in further detail below in combination with the drawings.
[0020] Figs. 1-3It shows that the whole structure schematic diagram of the right angle bending mechanism for spring wire of the utility model, please refer to Figs. 1-3 The right angle bending mechanism for spring wire of the embodiment comprises an installation back plate 100, a clamping assembly 200 is arranged on one side of the installation back plate 100, the clamping assembly 200 is located at the right side close to the wire outlet, a positioning wheel 300 is arranged on the right side of the clamping assembly 200 and is longitudinally rotatably installed on the installation back plate 100, an angle bending wheel 400 is matched above the positioning wheel 300, an arc-shaped electric sliding rail 500 coaxial with the positioning wheel 300 is arranged on the plate surface of the installation back plate 100, a sliding block 510 is slidably arranged in the arc-shaped electric sliding rail 500, a connecting rod 520 extending to the position of the angle bending wheel 400 is fixed to the outer end of the sliding block 510, and the angle bending wheel 400 is longitudinally rotatably installed on the end part of the connecting rod 520.
[0021] The clamping assembly 200 comprises a fixed clamp block 210 fixed on the mounting back plate 100, a movable clamp block 220 vertically slidingly mounted on the mounting back plate 100 and located directly above the fixed clamp block 210, a positioning block 230 located directly above the movable clamp block 220 and fixed on the mounting back plate 100, an electric push rod 240 vertically fixedly mounted at the center of the positioning block 230 and used to drive the movable clamp block 220 to move up and down, and rubber pads 250 respectively arranged on the opposite sides of the fixed clamp block 210 and the movable clamp block 220. It can be understood that when the straight section of the spring wire passes above the fixed clamp block 210 and no longer advances, the electric push rod 240 will push the movable clamp block 220 to quickly descend and form a clamping on the wire with the fixed clamp block 210, and the rubber pads 250 can prevent the wire from being damaged. The center of the positioning wheel 300 and the corner wheel 400 also has a ring groove, and the groove spacing between the positioning wheel 300 and the corner wheel 400 is greater than the diameter of the spring wire. The ring groove can prevent the wire from sliding sideways during bending and has a positioning effect. The shaft of the positioning wheel 300 is fixedly connected to a rotating shaft one 310 rotatably mounted on the mounting back plate 100, and the shaft of the corner wheel 400 is fixedly connected to a rotating shaft two 410 rotatably mounted on the connecting rod 520. Rotational mounting allows the positioning wheel 300 and the corner wheel 400 to form a movable contact with the wire during bending, preventing scratches on the wire outer sheath. It should be noted that the mounting back plate 100 in this embodiment can be fixedly mounted on the device or movably mounted on the device. If it is movably mounted, the mounting back plate 100 can be moved to the wire outlet position of the device when bending is required, and this is not limited. The mounting back plate 100 also has a limiting block 600 located to the right of the positioning wheel 300, and a stop button 610 is arranged on the upper part of the limiting block 600. Specifically, in this embodiment, when the spring wire needs to be bent at a right angle during use, the straight section of the spring wire delivered from the wire outlet will pass through the clamping assembly 200 and continue to pass through the middle part of the positioning wheel 300 and the corner wheel 400. After stopping advancing, the control unit will immediately start the clamping assembly 200 and press the root of the wire to be stable, and then the corner wheel 400 will be radially wound along the positioning wheel 300 under the cooperation of the arc-shaped electric sliding rail 500, the sliding block 510, etc., and the wire extending out will be bent until the connecting rod 520 touches the stop button 610, and the sliding block 510 will automatically stop. Thus, the right-angle bending of the spring wire is completed, and the next bending operation can be continued. In summary, the right-angle bending mechanism for the spring wire has the characteristics of reasonable design, simple structure and easy maintenance, and is suitable for popularization and application.
[0022] As preferred, further, the installation backboard 100 is further provided with a discharging sensing component 700, and the discharging sensing component 700 is arranged at a position below the middle of the right side of the clamping assembly 200 and the positioning wheel 300. It can be understood that the discharging sensing component 700 here can be an infrared sensor, an ultrasonic sensor, etc., and only when the discharging sensing component 700 senses the wire body of the spring wire, the control unit will determine that the bending operation and running are needed, and when the wire body is not sensed, the whole bending mechanism is in a stationary state.
[0023] In summary, the right-angle bending mechanism for spring wire in the embodiment, when the spring wire needs to be right-angle bent, the straight line segment of the spring wire delivered from the wire outlet will pass through the clamping assembly 200 and continue to pass through the middle part of the positioning wheel 300 and the angle wheel 400, after stopping advancing, the control unit will start the clamping assembly 200 and press the wire root tightly and stably, then the angle wheel 400 will be radially revolved along the positioning wheel 300 under the cooperation of the arc-shaped electric sliding rail 500, the sliding block 510, etc., and the wire extending out will be bent, until the sliding block 510 will be automatically stopped when the connecting rod 520 touches the stopping button 610, thus the right-angle bending of the spring wire is completed, and the return can continue the next round of bending operation.
[0024] Although the utility model has been described above with reference to the embodiments, various improvements can be made and equivalent parts can be replaced without departing from the scope of the utility model. In particular, as long as there is no structural conflict, each feature in the disclosed embodiments of the utility model can be combined with each other in any way, and the combinations are not described in this specification due to the consideration of omitting the length and saving resources. Therefore, the utility model is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A right-angle bending mechanism for spring wire, characterized in that, The device includes a mounting backplate (100), on one side of which a clamping assembly (200) is provided. The clamping assembly (200) is located immediately to the right of the cable outlet. A positioning wheel (300) is longitudinally rotatably mounted on the mounting backplate (100) on the right side of the clamping assembly (200). A corner wheel (400) is fitted above the positioning wheel (300). An arc-shaped electric slide rail (500) coaxial with the positioning wheel (300) is provided on the surface of the mounting backplate (100). A slider (510) slides on the inner side of the arc-shaped electric slide rail (500). A connecting rod (520) extending to the corner wheel (400) is fixed at the outer end of the slider (510), and the corner wheel (400) is longitudinally rotatably mounted at the end of the connecting rod (520).
2. The right-angle bending mechanism for spring wire according to claim 1, characterized in that: The clamping assembly (200) includes a fixed clamping block (210) fixed to the mounting back plate (100), a movable clamping block (220) vertically slidably mounted on the mounting back plate (100) and located directly above the fixed clamping block (210), a positioning block (230) located directly above the movable clamping block (220) and fixed to the mounting back plate (100), an electric push rod (240) vertically fixedly mounted at the center of the positioning block (230) and used to drive the movable clamping block (220) to move up and down, and rubber pads (250) respectively disposed on the opposite sides of the fixed clamping block (210) and the movable clamping block (220).
3. The right-angle bending mechanism for spring wire according to claim 1, characterized in that: The positioning wheel (300) and the angle wheel (400) have an annular groove in the radial direction at the center, and the groove spacing between the positioning wheel (300) and the angle wheel (400) is greater than the diameter of the spring wire.
4. The right-angle bending mechanism for spring wire according to claim 1, characterized in that: The positioning wheel (300) has a rotating shaft one (310) fixed at its axis and rotatably mounted on the mounting back plate (100), and the angle wheel (400) has a rotating shaft two (410) fixed at its axis and rotatably mounted on the connecting rod (520).
5. A right-angle bending mechanism for spring wire according to claim 1, characterized in that: The mounting back plate (100) is also fixed with a limiting block (600) located to the right of the positioning wheel (300), and a stop button (610) is also provided on the upper part of the limiting block (600).
6. The right-angle bending mechanism for spring wire according to claim 1, characterized in that: The mounting back plate (100) is also provided with a discharge sensing component (700), and the discharge sensing component (700) is located on the right side of the clamping assembly (200) and below the middle of the positioning wheel (300).
Citation Information
Patent Citations
Right-angle bending mechanism for spring wire
CN221269530U