Heating rotating handle of motorcycle or electric vehicle
By designing a concealed heating power connection structure in the heated throttle of motorcycles or electric vehicles, the problem of exposed heating power connection wires is solved, achieving a balance between aesthetics and safe operation, and improving the user experience.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-25
- Publication Date
- 2026-03-24
AI Technical Summary
The heating power connection wires of existing motorcycle and electric vehicle heated throttles are exposed, which affects the appearance and is inconvenient to use.
A structure for a concealed heating power connection cable is designed. By setting a retractable coil and an isolation ring between the inner core and the head of the throttle, the power connection cable is wound along the annular assembly cavity to form a retractable coil and passes through the axial end wall of the throttle head. Combined with the use of a flexible PCB board and a reset torsion spring, the concealed arrangement of the power connection cable is achieved.
It hides the heating power cord, maintaining the throttle's aesthetics and safe operation, preventing the power cord from breaking under stress, and improving the user experience.
Smart Images

Figure CN224029174U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a motorcycle or electric vehicle heating handlebar. BACKGROUND
[0002] Electric vehicles and motorcycles are frequently used transportation tools in people's life. They have the advantages of convenient use and lightness. According to the riding needs, the existing market has developed a handlebar technology with heating function. The heating structure design on the motorcycle handlebar is unreasonable, resulting in the defect of inconvenient use. One of them is that the heating power connection line is exposed from the circumferential side of the handlebar, which is exposed on one hand, and causes interference to the use of the handlebar. SUMMARY
[0003] The utility model discloses a purpose: in order to overcome the defects of prior art, the utility model provides a kind of heating handlebar of motorcycle or electric vehicle with heating power connection line hidden type design.
[0004] To achieve the above object, the utility model provides the following technical scheme:
[0005] A kind of heating handlebar of motorcycle or electric vehicle, including handlebar inner core, handlebar head, handle grip leather and heating component, handlebar inner core has core pipe and the head portion located at one end of core pipe, handlebar head is sleeved on the head portion and forms annular assembly cavity, handlebar inner core is configured to be rotatable within a certain angle relative to handlebar head, reset torsion spring for driving handlebar inner core to rotate to initial position relative to handlebar head is provided in annular assembly cavity, heating component includes heating element and the power connection line connected with heating element, after arranging heating element on the outer periphery of the core pipe of handlebar inner core, handle grip leather is sleeved, characterized by: the head portion is provided with power line hole for communicating the outside of core pipe and annular assembly cavity along axial direction, power connection line is inserted into annular assembly cavity through power line hole, and after being formed into telescopic coil by winding along annular assembly cavity, it is worn out in the axial end wall of handlebar head.
[0006] Preferably, the annular assembly cavity is provided with a separation ring, the telescopic coil and the reset torsion spring are correspondingly arranged on the axial two sides of the separation ring, and the outer peripheral side of the separation ring has a clearance interval for the power connection line to pass through and finally pass out through the axial end wall of the handlebar head.
[0007] Preferably, the outer circumferential side of the separation ring is provided with a positioning protrusion, and the outer peripheral wall corresponding to the annular assembly cavity in the head portion is provided with a positioning notch recessed along the axial direction, and the positioning protrusion is inserted into the positioning notch.
[0008] Preferably, the head portion extends axially with an inner socket ring, the head end of the inner socket ring is provided with a buckle protruding radially outward, the isolating ring is sleeved on the inner socket ring, and the inner circumference of the isolating ring is provided with a notch corresponding to the position of the buckle, the handle head has an inner ring barrel sleeved on the inner socket ring, and the inner ring barrel is recessed with a buckle step at the joint with the axial end wall of the handle head, after the inner socket ring is inserted into the inner ring barrel, the buckle is clamped on the step-shaped groove and can rotate on the step-shaped groove.
[0009] Preferably, the heating element is a flexible PCB board, the PCB board is wound around the outer circumferential surface of the core pipe of the handle inner core, a plurality of rows of positioning holes are distributed on the PCB board in the circumferential direction, each row of positioning holes includes a plurality of positioning holes distributed in the axial direction of the core pipe, and the outer circumferential surface of the core pipe of the handle inner core is protruded with positioning protrusions corresponding to the positioning holes one by one.
[0010] By adopting the above technical scheme, the power supply connecting line of the heating assembly on the handle is led out through the axial end surface of the handle head, the axial inner end of the handle of the motorcycle or electric vehicle usually corresponds to a handle switch, therefore, the power supply connecting line led out in the axial direction of the handle head can directly enter the handle switch, thereby meeting the hidden arrangement of the power supply connecting line, and the appearance is neat and beautiful, and the safe operation of the handle is not affected. The telescopic coil formed by winding along the annular assembly cavity can be telescoped when the handle inner core and the handle head relatively rotate, so that the power supply connecting line is prevented from being broken due to force. The design of the isolating ring realizes the isolation of the power supply connecting line and the reset torsion spring, and protects the telescopic coil of the power supply connecting line.
[0011] The utility model will be further described below with reference to the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is structural diagram of motorcycle or electric vehicle heating handle of the utility model;
[0013] Figure 2 It is axial view of motorcycle or electric vehicle heating handle of the utility model;
[0014] Figure 3 It is Figure 2 It is sectional view along A-A line;
[0015] Figure 4 It is handle head dismounting state diagram of the utility model;
[0016] Figure 5 It is explosion view of the utility model;
[0017] Figure 6 It is heating assembly and handle inner core separation state diagram of the utility model;
[0018] Figure 7This is a schematic diagram of the throttle inner core of this utility model. Detailed Implementation
[0019] See appendix Figures 1-7 This utility model discloses a heated throttle for motorcycles or electric vehicles, comprising a throttle inner core 1, a throttle head 2, a grip leather 3, and a heating assembly 6. The throttle head 2 is annular. The throttle inner core 1 has a core tube 11 and a head 12 located at one end of the core tube 11. The throttle head 2 is fitted onto the head 12 and forms an annular assembly cavity 10. The head 12 has a magnet support 121 located in the annular assembly cavity 10, and a magnet 4 is mounted on the magnet support 121. The throttle inner core 1 is configured to rotate relative to the throttle head 2 within a certain angle. The throttle is typically speed-adjustable, and turning the throttle controls the riding speed. A return torsion spring 5 is provided in the annular assembly cavity 10 to drive the throttle inner core 1 to rotate relative to the throttle head 2 to its initial position. One end of the reset torsion spring 5 is hung on the throttle head 2, and the other end of the reset torsion spring 5 is hung on the head 12. When the inner core 1 of the throttle is turned relative to the throttle head 2, the reset torsion spring 5 stores energy. The heating assembly includes a heating element 61 and a power connection line 62 connecting the heating element 61. After the heating element 61 is arranged on the outer periphery of the core tube of the inner core 1, the grip leather 3 is put on. The head 12 has a power line hole 122 along the axial direction for communicating with the outer side of the core tube 11 and the annular assembly cavity 10. One end of the power connection line is connected to the heating element, and the other end of the power connection line extends into the annular assembly cavity 10 through the power line hole 122. After a retractable coil 621 is formed by winding along the annular assembly cavity 10, it passes through the axial end wall of the throttle head 2. Since one end of the power connection cable 62 is connected to the heating element 61, which is covered and fixed to the inner core 1 of the throttle, and the other end of the power connection cable 62 passes through the axial end wall of the throttle head 2 (i.e., it is fixed to the throttle head), when the inner core of the throttle rotates relative to the throttle head, the power connection cable is pulled, and the coil diameter of the retractable coil changes accordingly, thus avoiding damage to the power connection cable. The power connection cable of the heating component on the throttle is passed through the axial end face of the throttle head. Since the inner axial end of the throttle on a motorcycle or electric vehicle usually corresponds to the handlebar switch, the power connection cable passing through the axial direction of the throttle head can directly enter the handlebar switch, thus satisfying the requirement for a concealed arrangement of the power connection cable. This not only results in a neat and aesthetically pleasing appearance but also does not affect the safe operation of the throttle.
[0020] An isolation ring 7 is provided within the annular assembly cavity 10. The telescopic coil 621 and the return torsion spring 5 are located on opposite axial sides of the isolation ring 7. A clearance interval is provided on the outer periphery of the isolation ring 7 for the power connection cable 62 to pass through and ultimately exit via the axial end wall of the throttle head 2. This isolation ring isolates the telescopic coil and the return torsion spring, preventing the power connection cable from getting stuck in the return torsion spring. The wall 125 on the head 12 corresponding to the clearance interval is tapered. This allows the electrical connection cable to extend more smoothly through the clearance interval and ensures better positioning of the telescopic coil.
[0021] To facilitate the installation and ensure the stability and reliability of the isolation ring 7 after installation, the outer circumferential side of the isolation ring 7 has a positioning protrusion 71, and the head 12 has an axially recessed positioning notch 123 on the outer circumferential wall corresponding to the annular assembly cavity 10. The positioning protrusion 71 is inserted into the positioning notch 123. There are two positioning notches and two positioning protrusions.
[0022] To facilitate the assembly of the throttle head and the head, an inner insert ring 124 extends axially from the head 12. The inner insert ring 124 has a buckle 1241 protruding radially outward at its head end. The isolation ring 7 is positioned and fitted onto the inner insert ring 124, and a clearance recess 72 corresponding to the buckle 1241 is provided on the inner circumference of the isolation ring 7. The throttle head 2 has an inner ring 21 that fits onto the inner insert ring 124. A buckle step 22 is recessed at the junction of the inner ring 21 and the axial end wall of the throttle head. After the inner insert ring 124 is inserted into the inner ring 21, the buckle 1241 engages with the stepped groove 22 and can rotate on the stepped groove. As a conventional technique in the art, a guide groove corresponding to the stepped groove is provided on the wall of the inner ring. When the throttle head is axially fitted onto the head, the buckle engages with the stepped groove for fixation, offering the advantages of simple and convenient assembly. To ensure a simpler and more reliable fixation of the isolation ring, the isolation ring 7 is axially abutted and limited by the inner insert ring 124. A ring support portion 211 is provided on the inner ring 21, and the inner edge of the isolation ring 7 is supported on the ring support portion 211. The ring support portion 211 is rib-shaped. Of course, the isolation ring 7 can also be fixed in other ways, such as directly snapping it onto the head, or fixing it with fasteners, etc.
[0023] The heating element can be a heating wire wound around the inner core of the throttle, but this has drawbacks such as inconvenient processing and insufficient safety. Therefore, preferably, the heating element 61 is a flexible PCB board. The PCB board is wound and covered around the outer circumference of the core tube 11 of the inner core 1 of the throttle. To ensure reliable fixation of the PCB board, several rows of positioning holes 611 are distributed circumferentially on the PCB board. Each row of positioning holes 611 includes several positioning holes 611 distributed axially along the core tube. The outer circumference of the core tube 11 of the inner core 1 of the throttle has protruding positioning protrusions 111 that correspond one-to-one with the positioning holes 611. On the one hand, the positioning protrusions position and fix the flexible PCB board; on the other hand, the positioning protrusions support the grip leather, avoiding pressure on the flexible PCB board. Figure 3 The dimensions of the center grip leather are expressed in a free state, thus interference exists. However, after actual assembly, as shown in the attached figure... Figure 5 The positioning protrusion shown extends out of the positioning hole 611. The grip leather 3 is sleeved on the core tube 11 of the inner core 1 of the throttle and supported by the positioning protrusion 111.
Claims
1. A heated throttle for a motorcycle or electric vehicle, comprising a throttle inner core, a throttle head, a grip cover, and a heating assembly, wherein the throttle inner core has a core tube and a head located at one end of the core tube, the throttle head is fitted onto the head and forms an annular mounting cavity, the throttle inner core is configured to rotate relative to the throttle head within a certain angle, a return torsion spring is provided in the annular mounting cavity for driving the throttle inner core to rotate relative to the throttle head to an initial position, the heating assembly includes a heating element and a power connection wire connecting the heating element, and a grip cover is fitted onto the core tube of the throttle inner core after the heating element is arranged around the core tube, characterized in that: The head has an axially oriented power cord hole for connecting the outer side of the core tube and the annular assembly cavity. The power cord extends into the annular assembly cavity through the power cord hole and, after being wound along the annular assembly cavity to form a retractable coil, passes out through the axial end wall of the throttle head.
2. The heated throttle for motorcycles or electric vehicles according to claim 1, characterized in that: An isolation ring is provided inside the annular assembly cavity. The telescopic coil and the reset torsion spring are located on opposite sides of the axial direction of the isolation ring. The outer periphery of the isolation ring has a clearance interval for the power connection line to pass through and finally exit through the axial end wall of the throttle head.
3. The heated throttle for motorcycles or electric vehicles according to claim 2, characterized in that: The outer circumferential side of the isolation ring has a positioning protrusion, and the head is provided with a positioning notch that is recessed along the axial direction on the outer circumferential wall of the annular assembly cavity, and the positioning protrusion is inserted into the positioning notch.
4. The heated throttle for motorcycles or electric vehicles according to claim 2, characterized in that: The head extends axially with an inner insert ring. The head end of the inner insert ring has a buckle that protrudes radially outward. The isolation ring is positioned and fitted on the inner insert ring, and the inner circumference of the isolation ring has a relief notch corresponding to the buckle position. The throttle head has an inner ring sleeve that fits onto the inner insert ring. The connection between the inner ring sleeve and the axial end wall of the throttle head has a buckle step. After the inner insert ring is inserted into the inner ring sleeve, the buckle engages with the stepped groove and can rotate on the stepped groove.
5. The heated throttle for motorcycles or electric vehicles according to claim 4, characterized in that: The wall on the head corresponding to the avoidance interval is conical.
6. The heated throttle for motorcycles or electric vehicles according to claim 1, characterized in that: The heating element is a flexible PCB board, which is rolled and wrapped around the outer circumferential surface of the core tube of the throttle inner core. Several rows of positioning holes are distributed circumferentially on the PCB board, and each row of positioning holes includes several positioning holes distributed along the axial direction of the core tube. Positioning protrusions that correspond to and cooperate with the positioning holes are raised on the outer circumferential surface of the core tube of the throttle inner core.
7. The heated throttle for motorcycles or electric vehicles according to claim 6, characterized in that: The positioning protrusion protrudes from the positioning hole, and the grip leather is supported on the positioning protrusion.