Methanol assembly support system
By improving the protective enclosure structure of the methanol component support system and adopting a detachable design and integrated layout, the problem of cumbersome disassembly of the protective enclosure was solved, improving inspection efficiency and equipment safety, and achieving efficient equipment maintenance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-14
- Publication Date
- 2026-03-24
AI Technical Summary
The existing protective enclosure design of the methanol component support system lacks convenience, resulting in cumbersome disassembly, increased labor intensity and time for staff, reduced inspection efficiency, and impact on the timeliness and safety of methanol supply system maintenance.
The protective enclosure adopts a detachable structure, including a first channel steel, a first angle iron frame, a methanol front protective cover, a methanol rear protective cover, a top cover, and snap-fit connectors, etc., achieving an integrated design that simplifies the disassembly process and facilitates inspection of the methanol hose pipeline.
It improves inspection efficiency, simplifies daily testing, ensures stable operation of methanol equipment, reduces the risk of accidental contact and splashing, and features high strength and low cost.
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Figure CN224029492U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model mainly relates to the technical field of methanol support system, concretely is a kind of methanol assembly support system. BACKGROUND
[0002] Methanol tank is the container of storing liquid methanol, usually made of corrosion-resistant material to adapt to the chemical properties of methanol, ensure that methanol does not react with the tank during storage, maintain the chemical stability of methanol, mainly including pumping link, flow control, pressure regulation, safety guarantee, pumping link refers to the methanol is transported to the pipeline with certain flow and pressure, flow control is to control the supply flow of methanol, pressure regulation is to stabilize the pressure in methanol supply system through pressure stabilizing valve, safety guarantee includes methanol assembly support system and leakage detection, protective structure is mostly protective box, which protects methanol rough filter equipment, methanol detection gas cup, methanol pump and pressure stabilizing valve.
[0003] At present, the existing methanol assembly support system adopts protective box structure, in the whole methanol supply system, methanol rough filtration is the key maintenance project. Because the state of methanol hose pipeline plays an important role in the normal operation of methanol rough filtration, so the staff needs to check the pipeline of methanol hose during routine inspection, however, the protective box has obvious limitations. The internal space is very narrow, the layout is compact, which not only brings great inconvenience to the inspection operation of staff, but also makes the whole disassembly process more complicated, specifically, the structure design of protective box lacks convenience, the installation between parts is relatively close, multiple tools are needed during disassembly, and specific complex sequence is needed for operation, which consumes a lot of time and energy. In order to check whether there is damage, aging, leakage and other problems in methanol hose pipeline more clearly and comprehensively during routine inspection, staff has to disassemble the protective box every time, which not only greatly increases the labor intensity, but also consumes more physical and mental energy to complete the inspection task, and it is very time-consuming and labor-consuming, which reduces the efficiency of inspection work, and further affects the timeliness and effectiveness of maintenance and maintenance of the whole methanol supply system. Long-term, some potential safety hazards may not be found and handled in time, which threatens the stable operation of methanol supply system. CONTENT OF THE UTILITY MODEL
[0004] The utility model discloses technical scheme provides the solution that is obviously different from prior art, and specifically the utility model mainly provides a kind of methanol assembly support system, to solve the technical problem of above-mentioned background art that current methanol protection box body is difficult to disassemble, so that staff needs to spend more physical strength and energy to complete the inspection task, and it is extremely time-consuming and labor-consuming, reduces the technical problem of inspection work efficiency.
[0005] The utility model discloses technical scheme provides the solution that is obviously different from prior art, and specifically the utility model mainly provides a kind of methanol assembly support system, to solve the technical problem of above-mentioned background art that current methanol protection box body is difficult to disassemble, so that staff needs to spend more physical strength and energy to complete the inspection task, and it is extremely time-consuming and labor-consuming, reduces the technical problem of inspection work efficiency.
[0006] A kind of methanol assembly support system, including detachable protection box body, the protection box body includes first channel steel, the both ends of the first channel steel are provided with first angle iron frame, the upper side of two first angle iron frames is commonly set with methanol front guard shield and methanol rear guard shield, and methanol front guard shield and methanol rear guard shield are connected by screw, the upper side of the methanol front guard shield and methanol rear guard shield is commonly provided with top cover, buckle connecting piece is provided between the both sides of top cover and methanol rear guard shield.
[0007] Further, the first channel steel is provided with two second channel steels, two second channel steels are distributed in parallel, and the second channel steel and the first channel steel are welded.
[0008] Further, two second channel steels are commonly provided with methanol pump.
[0009] Further, the middle position of the upper surface of the first channel steel is provided with second angle iron frame, the second angle iron frame and the first channel steel are welded, the second angle iron frame is provided with pressure regulating valve and methanol rough filter equipment.
[0010] Further, the methanol rough filter equipment and methanol pump are connected by hose, and the methanol pump and pressure regulating valve are connected by hose.
[0011] Further, the side wall of methanol front guard shield and methanol rear guard shield is provided with pressure superposed part, and the pressure superposed part of methanol rear guard shield is pressed on the pressure superposed part of methanol front guard shield, and the pressure superposed part of methanol front guard shield is pressed on the horizontal part of second angle iron frame.
[0012] Compared with prior art, the utility model has the beneficial effects that:
[0013] The utility model discloses a first channel steel, first angle iron frame, methanol front protective cover, methanol rear protective cover, top cap, buckle connecting piece, second angle iron frame and second channel steel are set up, realized the integration design, and the compact layout of pressure -stabilizing valve, methanol pump, methanol rough filter equipment etc.
[0014] The utility model will be explained in detail below in combination with the drawings and specific embodiments. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is the overall structure schematic diagram of the utility model;
[0016] Figure 2 It is the overall structure exploded view of the utility model.
[0017] In the drawing: 1, protective box body;11, first channel steel;12, first angle iron frame;13, methanol front protective cover;14, methanol rear protective cover;15, top cap;16, pressure superposed portion;17, buckle connecting piece;18, second angle iron frame;19, second channel steel;2, pressure -stabilizing valve;3, methanol pump;4, methanol rough filter equipment. DETAILED DESCRIPTION
[0018] In order to facilitate understanding the utility model, below will be described more comprehensively to the utility model with reference to relevant drawings, the drawings have given several embodiments of the utility model, but the utility model can be realized through different forms, and is not limited to the embodiment described in the text, on the contrary, provide these embodiments are to make the content disclosed in the utility model more thorough and comprehensive.
[0019] It is explained that when the element is called " fixed in " another element, it can be directly on another element also can exist the element of centering, when an element is considered " connected " another element, it can be directly connected to another element or possibly exist simultaneously centering element, the terms " vertical " " horizontal " " left " " right " and similar expression used in this paper are only for the purpose of explanation.
[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description herein is for describing particular embodiments only and is not intended to be limiting of the application. The use herein of the terms "including", "comprising", "having" and the like are meant to encompass the items listed thereafter as well as other items.
[0021] Please refer to the drawings carefully Figures 1-2 A methanol assembly support system, comprising a detachable protective box body 1, the protective box body 1 comprises a first channel steel 11, which is a channel steel of model 63, both ends of the first channel steel 11 are provided with first angle iron frames 12, which are angle irons of model 40, long strip steels with two sides perpendicular to each other at an angle, with a side width of 40mm, the upper sides of the two first angle iron frames 12 are jointly arranged with a methanol front protective cover 13 and a methanol rear protective cover 14, and the methanol front protective cover 13 and the methanol rear protective cover 14 are connected by screws, both protective covers are made of 1.5MM carbon steel plates, with high strength and light weight, the upper sides of the methanol front protective cover 13 and the methanol rear protective cover 14 are jointly provided with a top cover 15, buckle connecting pieces 17 are arranged between the two sides of the top cover 15 and the methanol rear protective cover 14, and the cooperation between the two protective covers can effectively prevent personnel from accidentally touching the hose pipeline and various components, causing damage, and also prevent the methanol hose pipeline from splashing when damaged, causing harm to the equipment and personnel.
[0022] Through the above structure, integrated design is realized, multiple key components are compactly arranged, limited space is efficiently utilized, and land occupation is reduced, and the split structure of the box body has unique advantages, the front and rear protective covers are stably connected, and the buckle type top cover 15 is convenient and quick to open for checking the methanol hose, compared with the traditional protective box, it is easier to maintain the key parts such as the methanol coarse filter in daily detection, the overall equipment operation and maintenance efficiency is improved, the stable operation of the methanol equipment is ensured, and the daily inspection is greatly facilitated, and the main support is welded with specific materials, with high strength and light weight, low cost, and certain application prospect.
[0023] In the daily inspection process of the staff, the following steps need to be operated: first, accurately position the buckle connecting piece 17 position of the top cover 15 of the protective box body 1, these buckles are usually designed for convenient opening and closing, after the position is found, the buckle is pushed outward with stable and moderate force to make it unlocked, and attention should be paid to uniform force during the unlocking process to avoid damaging the buckle due to excessive force or failing to smoothly unlock due to insufficient force;
[0024] After the buckle is unlocked, the top cover 15 is carefully taken down and placed in a safe position which is not easy to touch and will not cause damage to the top cover 15, to prevent accidental collision or damage to the top cover 15 in subsequent operations;
[0025] Next, select the appropriate size screwdriver or power tools, start to unscrew the methanol front shield 13 and methanol rear shield 14 screw, in the screw, be sure to follow the scientific order, it is recommended to start from the diagonal position of the screw, this from the diagonal start operating mode can effectively avoid the shield in the process of disassembly uneven stress, prevent uneven stress caused by the deformation of the shield, damage, or affect the accuracy of the subsequent reinstallation;
[0026] After unscrewing all the screws, carefully and carefully remove the methanol front shield 13 and methanol rear shield 14 in turn and place them in a proper place. At this point, the hose pipe inside the protection box 1 is completely exposed, and the staff can conduct a comprehensive and detailed inspection, including checking whether the hose is damaged, aged, leaked, etc., to ensure the safe and stable operation of the entire methanol system.
[0027] Please refer to the accompanying drawings Figure 2 The first channel steel 11 is provided with two second channel steels 19, the two second channel steels 19 are distributed in parallel, and the second channel steel 19 and the first channel steel 11 are welded. Through the cooperation between the first channel steel 11 and the second channel steel 19, the base of the protection box 1 is formed, which provides stable support for the equipment in the protection box 1. The two second channel steels 19 are provided with a methanol pump 3. The pressure of the methanol can be adjusted during the conveying process to meet the requirements of different chemical processes. The second angle iron frame 18 is arranged at the middle position of the upper surface of the first channel steel 11, and the second angle iron frame 18 and the first channel steel 11 are welded. The second angle iron frame 18 is provided with a pressure stabilizing valve 2 and a methanol rough filter device 4. The methanol rough filter device 4 and the methanol pump 3 are connected by a hose. The methanol pump 3 and the pressure stabilizing valve 2 are connected by a hose. In the fluid conveying system, the pressure in the system can be kept at a relatively stable value. The side walls of the methanol front shield 13 and the methanol rear shield 14 are provided with pressure overlapping parts 16. The pressure overlapping part 16 of the methanol rear shield 14 presses on the pressure overlapping part 16 of the methanol front shield 13, and the pressure overlapping part 16 of the methanol front shield 13 presses on the horizontal part of the second angle iron frame 18. Through the cooperation between the pressure overlapping part 16 and the second angle iron frame 18, the stability of the protection box 1 as a whole is improved, and the pressure resistance of the protection box 1 is improved.
[0028] The above exemplary description of the present application is made in conjunction with the accompanying drawings. Obviously, the specific implementation of the present application is not limited by the above method. As long as the method concept and technical solution of the present application are used for such non-essential improvement or the concept and technical solution of the present application are directly applied to other occasions without improvement, they are within the protection scope of the present application.
Claims
1. A methanol assembly support system, comprising a detachable protective housing (1), characterized in that, The protective enclosure (1) includes a first channel steel (11), and a first angle iron frame (12) is provided at both ends of the first channel steel (11). A methanol front protective cover (13) and a methanol rear protective cover (14) are jointly mounted on the upper side of the two first angle iron frames (12). The methanol front protective cover (13) and the methanol rear protective cover (14) are connected by screws. A top cover (15) is provided on the upper side of the methanol front protective cover (13) and the methanol rear protective cover (14). Buckle connectors (17) are provided between the two sides of the top cover (15) and the methanol rear protective cover (14).
2. The methanol module support system according to claim 1, characterized in that, Two second channel steels (19) are provided on the first channel steel (11). The two second channel steels (19) are distributed in parallel, and the second channel steels (19) and the first channel steel (11) are welded together.
3. A methanol module support system according to claim 2, characterized in that, A methanol pump (3) is provided on both of the second channel steels (19).
4. A methanol module support system according to claim 2, characterized in that, A second angle iron frame (18) is provided at the middle position of the upper surface of the first channel steel (11). The second angle iron frame (18) and the first channel steel (11) are welded together. A pressure stabilizing valve (2) and a methanol coarse filter (4) are provided on the second angle iron frame (18).
5. A methanol module support system according to claim 4, characterized in that, The methanol coarse filter (4) and the methanol pump (3) are connected by a hose, and the methanol pump (3) and the pressure regulating valve (2) are connected by a hose.
6. A methanol module support system according to claim 1, characterized in that, Both the methanol front protective cover (13) and the methanol rear protective cover (14) have overlapping parts (16) on their side walls. The overlapping part (16) of the methanol rear protective cover (14) presses on the overlapping part (16) of the methanol front protective cover (13), and the overlapping part (16) of the methanol front protective cover (13) presses on the horizontal part of the second angle iron frame (18).