Anti-explosion protein separator with physical pressure relief function
By introducing a bubble chamber, wastewater collection cup, needle brush pump, and pressure relief and explosion-proof pipe assembly into the protein separator, the problem of explosion caused by circuit failure was solved, automatic pressure relief and explosion-proof function was achieved, and the water level of the separator was kept stable.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2026-03-24
AI Technical Summary
Existing protein separators cannot prevent bursting when the circuit control fails, requiring frequent manual adjustment of the electric regulating valve.
An explosion-proof protein separator was designed, comprising a foaming chamber, a wastewater collection cup, a needle brush pump, a drain pipe assembly, and a pressure relief and explosion-proof pipe assembly. It releases pressure through physical pressure relief when the current or water level changes, thus preventing explosive bursts.
Automatic pressure relief when current or water level changes prevents sudden surges and maintains a stable water level in the separator, eliminating the need for manual adjustment.
Smart Images

Figure CN224030910U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of protein separator technology, and in particular to an explosion-proof protein separator. Background Technology
[0002] The existing technology, Chinese patent 202323231178.0, describes a waterless protein separator, comprising: a protein separator body, which is a vertical structure, including a reaction chamber and a collection cup, both of which are circular barrel structures. A protein cleaning device is detachably mounted on the upper part of the collection cup. A level monitor, a waterless level control controller, and an electric regulating valve are respectively installed on the outer side of the protein separator body. The electric regulating valve is movably connected to the protein separator body through a first pipe. The waterless level control controller is electrically connected to both the electric regulating valve and the level monitor. The problem is that the electric regulating valve requires frequent adjustment, and it cannot prevent explosions when the circuit control malfunctions. Utility Model Content
[0003] The purpose of this invention is to provide a protein separator with physical pressure relief that is designed to prevent explosions. When explosions occur due to changes in current, the power of the needle brush pump, or water level, and these changes are manually adjusted, the explosion pressure can be physically released to prevent explosions.
[0004] This invention is achieved as follows: a protein separator with physical pressure relief and explosion-proof features, characterized by comprising a protein separator body, a foaming chamber, a wastewater collection cup, a cup lid, a needle brush pump, a drain pipe assembly, and a pressure relief and explosion-proof pipe assembly.
[0005] The bubble chamber is located inside the separation tank, the wastewater collection cup is located at the top of the separation tank, the water inlet of the needle brush pump is equipped with an air connector, and the water outlet of the needle brush pump is connected to the bubble chamber; the drain pipe assembly is connected to the bottom of the protein separator tank, and the pressure relief and explosion-proof flushing pipe assembly is connected to the bottom of the separation tank and drains and relieves pressure.
[0006] Preferably, the pressure relief and explosion-proof flushing pipe assembly includes an angle joint communicating with the protein separator barrel, a bottom riser, a pipe seat plate, an exhaust drain pipe, a water level regulating pipe, a sealing seat, and a top cover.
[0007] The vertical tube of the angle joint is provided with a countersunk hole; the tube seat plate is provided with a tube hole;
[0008] The exhaust drain pipe is equipped with a drain pressure relief hole at the bottom and an exhaust pressure relief hole at the top;
[0009] The sealing seat includes a main body, a flange, an annular insertion groove, and a shaft tube hole;
[0010] The horizontal pipe of the angle joint is connected to and communicates with the separation tank body, and the pipe seat plate is fixed to the separation tank body; the lower end of the bottom riser is inserted into the insertion countersunk hole, and the upper end passes through the pipe hole. The sealing seat is set on the pipe seat plate, and the upper end of the bottom riser is inserted into the annular groove. The water level regulating pipe passes through the axial pipe hole and extends into the bottom riser; the main body is inserted into the lower end of the exhaust and drain pipe and is detachable. The upper end of the water level regulating pipe is located between the exhaust pressure relief hole and the drain pressure relief hole; the top cover seals the upper end of the exhaust and drain pipe and is detachable.
[0011] Preferably, the water level regulating pipe can move up and down to adjust the water level in the drain pipe to be the same as the water level inside the separator. It can overflow and release pressure in the event of a sudden surge, ensuring that the water level in the separator is not affected by changes in the external water level or the power of the needle brush pump.
[0012] Preferably, the drain pipe assembly includes a valve seat and an adjusting riser.
[0013] The valve seat includes an inlet pipe body and an upper-opening valve chamber, and the lower end of the regulating riser is provided with an inclined surface;
[0014] The water inlet pipe is connected to the protein separator barrel, and the adjusting riser is rotated and sealed with the valve chamber.
[0015] Preferably, the regulating riser is equipped with a noise-reducing air intake device, which extends from the regulating riser through a flexible air guide tube and is connected to the air connector of the needle brush pump.
[0016] Preferably, the silencer intake device includes a base made of rubber material, a silencer pipe, a top cover, an intake pipe, and an exhaust pipe.
[0017] The base includes a fixing hole on the axis, an upper annular insertion groove, and a lower annular insertion groove;
[0018] The top cover is provided with a cover tube fixing hole and a cover annular insertion groove;
[0019] The adjusting riser is inserted into the lower annular insertion groove, the lower end of the silencer is inserted into the upper annular insertion groove, and the upper end is inserted into the cover annular insertion groove. The air inlet pipe is fixed to the cover pipe fixing hole, the air outlet pipe is fixed to the fixing hole and extends into the adjusting riser, and the air outlet pipe is connected to the air guide hose.
[0020] Preferably, the needle brush pump is located inside the bottom of the separation tank, and the water inlet of the needle brush pump extends out from the separation tank.
[0021] Preferably, the needle brush pump has an exterior of the separation tank, and the water outlet of the needle brush pump extends into the separation tank and communicates with the foaming chamber.
[0022] This utility model discloses an explosion-proof protein separator with physical pressure relief. The pressure relief and explosion-proof pipe assembly is designed so that when the current changes and the needle brush pump function changes, exceeding the set liquid level, it drains water and vents air to relieve pressure and maintain the liquid level to prevent explosion. Attached Figure Description
[0023] Figure 1 This is a cross-sectional view of the present invention.
[0024] Figure 2 yes Figure 1 A-A view.
[0025] Figure 3 yes Figure 1 B-B view.
[0026] Figure 4 This is one of the exploded perspective views of this utility model.
[0027] Figure 5 This is the second exploded perspective view of this utility model.
[0028] Figure 6 This is a perspective view of the second embodiment of this utility model. Detailed Implementation
[0029] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0030] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0031] like Figure 1 , Figure 2 , Figure 3 As shown, an explosion-proof protein separator with physical pressure relief includes a protein separator barrel 1, a foaming chamber 2, a wastewater collection cup 3, a cup lid 4, a needle brush pump 5, a drain pipe assembly 6, and a pressure relief explosion-proof pipe assembly 7. The protein separator barrel 1 and the wastewater collection cup 3 are made of transparent plastic material.
[0032] The bottom of the bubble chamber 2 is equipped with an inlet, and the top is equipped with a group of bubble water holes;
[0033] The bubble chamber 2 is located inside the protein separator barrel 1, the wastewater collection cup 3 is located on the top of the protein separator barrel 1, the water inlet 51 of the needle brush pump 5 is equipped with an air connector 52, and the water outlet of the needle brush pump 5 is connected to the bubble chamber 2; the drain pipe assembly 6 is connected to the bottom of the protein separator barrel 1, and the pressure relief and explosion-proof flushing pipe assembly 7 is connected to the bottom of the protein separator barrel 1 and vents and relieves pressure.
[0034] like Figure 3 , Figure 5 As shown, the pressure relief and explosion-proof pipe assembly 7 includes an angle joint 71 connected to the protein separator barrel 1, a bottom riser 72, a pipe seat plate 73, an exhaust drain pipe 74, a water level regulating pipe 75, a sealing seat 76, and a top cover 77. The bottom riser 72, the exhaust drain pipe 74, and the water level regulating pipe 75 are made of transparent plastic material.
[0035] The vertical tube of the angle connector 71 is provided with a countersunk hole 711; the tube seat plate 73 is provided with a tube hole;
[0036] The exhaust drain pipe 74 is provided with a drain pressure relief hole 741 at the bottom and an exhaust pressure relief hole 742 at the top;
[0037] The sealing seat 76 includes a main body 761, a flange 762, an annular insertion groove (not shown in the figure) located at the bottom of the main body 761, and an axis tube hole;
[0038] The horizontal pipe of the angle connector 71 is connected and communicates with the bottom of the protein separator tank 1, and the pipe seat plate 73 is fixed to the protein separator tank 1; the lower end of the bottom riser 72 is inserted into the insertion countersunk hole 711, and the upper end passes through the pipe hole on the pipe seat plate 73. The sealing seat 76 is provided on the pipe seat plate 73, and the upper end of the bottom riser 72 is inserted into the annular groove at the bottom of the main body 761. The water level regulating pipe 75 extends into the bottom riser 72 through the axial pipe hole; the main body 761 is inserted into the lower end of the exhaust drain pipe 74 and is detachable. The upper end of the water level regulating pipe 75 is located between the exhaust pressure relief hole 742 and the drain pressure relief hole 741; the top cover 77 seals the upper end of the exhaust drain pipe 74 and is detachable. The upper end of the water level regulating pipe 75 is adapted to the protein separator tank 1. The water level regulating pipe 75 moves up and down, and the distance between the water level regulating pipe 75 and the drain pressure relief hole 741 is determined to achieve the liquid level determination in the separator tank. When the needle brush pump function changes, it achieves explosion prevention.
[0039] like Figure 2 As shown, the needle brush pump 5 is provided with an inner sleeve 53 inside the water inlet interface 51. The inner sleeve 53 is fixed and sealed to the water inlet end of the water inlet interface 51, and the other end is suspended. The gap between the inner sleeve 53 and the water inlet connector 51 forms an annular air ejection cavity. The air connector 52 is connected to the annular air ejection cavity.
[0040] The water level regulating pipe 75 moves up and down to adjust the drainage and pressure relief water level.
[0041] As a further improvement to this utility model: such as Figure 3 , Figure 5 As shown, the drain pipe assembly 6 includes a valve seat 61 and an adjusting riser 62, the adjusting riser 62 being made of transparent plastic material.
[0042] Valve seat 61 includes a horizontally arranged inlet pipe body 611 and a vertically arranged valve cavity 612. The valve cavity 612 has upper and lower openings, with the lower opening serving as a drain hole.
[0043] The lower end of the adjusting riser 62 is provided with an inclined surface;
[0044] The inlet pipe 611 is connected to the protein separator barrel 1, and the adjusting riser 62 is rotatably engaged with and sealed to the valve chamber 612. Rotating the adjusting riser 62 adjusts the water output. The inclined surface is connected to the inlet pipe 611 and the valve chamber 612 to adjust the water output or to close the valve.
[0045] As a further improvement of this utility model: the regulating riser 62 is provided with a noise-reducing air intake device, which extends from the regulating riser 62 through the air guide hose 8 and is connected to the air connector 52 of the needle brush pump 5.
[0046] The silencer and air intake device includes a base 91 made of rubber material, a silencer pipe 92, a top cover 93, an air intake pipe 941, and an air outlet pipe 942.
[0047] The base 91 includes a fixing hole, an upper annular insertion groove and a lower annular insertion groove provided on the axis;
[0048] The top cover 93 is provided with a cover tube fixing hole and a cover annular insertion groove;
[0049] The adjusting riser 62 is inserted into the lower annular insertion groove of the base 91. The lower end of the silencer 92 is inserted into the upper annular insertion groove of the base 91, and the upper end is inserted into the cover annular insertion groove of the top cover 93. The air inlet pipe 941 is fixed to the cover pipe fixing hole, and the air outlet pipe 942 is fixed to the fixing hole of the base 91 and extends into the adjusting riser 62. The air outlet pipe 942 is connected to the air guide hose 8. There is a height difference between the upper end of the air outlet pipe 942 and the lower end of the air inlet pipe 941.
[0050] like Figure 2 As shown, the needle brush pump 5 is located inside the bottom of the protein separator barrel 1, and the water inlet 51 of the needle brush pump 5 extends out from the protein separator barrel 1. The water outlet is connected to the foaming chamber;
[0051] like Figure 6 As shown, the needle brush pump 5 is located outside the protein separator barrel 1, and the water outlet of the needle brush pump 5 extends into the protein separator barrel 1 and is connected to the foaming chamber 2.
[0052] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.
Claims
1. An explosion-proof protein separator with physical pressure relief, characterized in that: Includes the protein separator body, foaming chamber, wastewater collection cup, cup lid, needle brush pump, drain pipe assembly, and pressure relief and explosion-proof flushing pipe assembly. The bubble chamber is located inside the separation tank, the wastewater collection cup is located at the top of the separation tank, the water inlet of the needle brush pump is equipped with an air connector, and the water outlet of the needle brush pump is connected to the bubble chamber; the drain pipe assembly is connected to the bottom of the separation tank, and the pressure relief and explosion-proof flushing pipe assembly is connected to the bottom of the protein separator tank and drains and relieves pressure.
2. The explosion-proof protein separator with physical pressure relief according to claim 1, characterized in that: The pressure relief and explosion-proof flushing pipe assembly includes an angle joint connected to the protein separator tank body, a bottom riser, a pipe seat plate, an exhaust drain pipe, a water level regulating pipe, a sealing seat, and a top cover. The vertical tube of the angle joint is provided with a countersunk hole; the tube seat plate is provided with a tube hole; The exhaust drain pipe is equipped with a drain pressure relief hole at the bottom and an exhaust pressure relief hole at the top; The sealing seat includes a main body, a flange, an annular insertion groove, and a shaft tube hole; The horizontal pipe of the angled connector is connected to and communicates with the protein separator tank body, and the pipe seat plate is fixed to the separator tank body; the lower end of the bottom riser is inserted into the insertion countersunk hole, and the upper end passes through the pipe hole. The sealing seat is set on the pipe seat plate, and the upper end of the bottom riser is inserted into the annular groove. The water level regulating pipe passes through the axial pipe hole and extends into the bottom riser; the main body is inserted into the lower end of the exhaust and drain pipe and is detachable. The upper end of the water level regulating pipe is located between the exhaust pressure relief hole and the drain pressure relief hole; the top cover seals the upper end of the exhaust and drain pipe and is detachable.
3. The explosion-proof protein separator with physical pressure relief according to claim 2, characterized in that: The water level regulating pipe moves up and down to adjust the drainage and pressure relief water level.
4. The explosion-proof protein separator with physical pressure relief according to claim 1, characterized in that: The drain pipe assembly includes a valve seat and an adjusting riser. The valve seat includes a valve cavity with openings at the top and bottom of the inlet pipe body, and the lower end of the regulating riser is provided with an inclined surface; The water inlet pipe is connected to the protein separator barrel, and the adjusting riser is rotated and sealed with the valve chamber.
5. The explosion-proof protein separator with physical pressure relief according to claim 4, characterized in that: The regulating riser is equipped with a noise-reducing air intake device, which extends from the regulating riser through a flexible air duct and is connected to the air connector of the needle brush pump.
6. The explosion-proof protein separator with physical pressure relief according to claim 5, characterized in that: The silencer air intake device includes a base made of rubber material, a silencer pipe, a top cover, an air intake pipe, and an air outlet pipe. The base includes a fixing hole on the axis, an upper annular insertion groove, and a lower annular insertion groove; The top cover is provided with a cover tube fixing hole and a cover annular insertion groove; The adjusting riser is inserted into the lower annular insertion groove, the lower end of the silencer is inserted into the upper annular insertion groove, and the upper end is inserted into the cover annular insertion groove. The air inlet pipe is fixed to the cover pipe fixing hole, the air outlet pipe is fixed to the fixing hole and extends into the adjusting riser, and the air outlet pipe is connected to the air guide hose.
7. A protein separator with physical pressure relief as described in claim 1, 2, 3, 4, 5, or 6, characterized in that: The needle brush pump is located inside the bottom of the separation tank, and the water inlet of the needle brush pump extends out from the separation tank.
8. A protein separator with physical pressure relief as described in claim 1, 2, 3, 4, 5, or 6, characterized in that: The needle brush pump is located outside the separation tank, and the water outlet of the needle brush pump extends into the separation tank and is connected to the bubble dispersing chamber.
Citation Information
Patent Citations
Protein separator free of water level regulation
CN221254029U