Positioning jig for heat treatment of special-shaped magnetic core and heat treatment system

Abstract

The utility model provides a positioning jig for heat treatment of a special-shaped magnetic core and a heat treatment system, the positioning jig comprises a positioning base, the positioning base comprises a horizontally arranged positioning bottom plate and a positioning frame column which is arranged in the center of the upper side of the positioning bottom plate and vertically extends upwards; the positioning bottom plate is provided with a plurality of plugging ports corresponding to the two sides of the positioning frame column in groups; the positioning side plate extends in a straight plate shape; two positioning side plates form a group, the two corresponding sides of the two positioning side plates in the group are respectively inserted into the corresponding insertion ports, a frame column port is formed in the center of the positioning top plate, and the positioning top plate is provided with a plurality of side plate ports in groups on the two sides of the frame column port. Through the arrangement of the positioning jig for heat treatment of the special-shaped magnetic cores, the application requirement for unified inner side positioning and stacking of the multiple special-shaped magnetic cores can be met. The heat treatment system can simply position and assemble the special-shaped magnetic core based on the application of the positioning jig, so that the production and treatment efficiency is effectively improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a positioning jig, concretely is a positioning jig and heat treatment system for special-shaped magnetic core heat treatment. BACKGROUND

[0002] Amorphous, nanocrystalline tooling magnetic core, generally need inner and outer mould shaping, shaping is completed after its mould with magnetic core ordinary vacuum heat treatment together. In the application of the prior art to the heat treatment of the magnetic core, the operator first loads the magnetic core into the outer clamp of the fixed cavity, then places the inner cavity of the magnetic core into the supporting inner mould, and then places the clamp loaded with the magnetic core into the heat treatment furnace specially used for sintering and shaping to fix the shape of the magnetic core.

[0003] The shape and size of the magnetic core are various, such as U-shaped, racetrack-shaped, rectangular, E-shaped and the like. Due to the particularity of the shape of the special-shaped magnetic core, the existing shaping tooling is independently formed by combining and adapting different shapes of the magnetic core with multiple parts. When the product model is changed in production, the inner and outer tooling clamps need to be replaced, which is relatively cumbersome to use. It is not convenient to adjust for different sizes of the magnetic core, and it is also not convenient to operate when loading and unloading the magnetic core. SUMMARY

[0004] The utility model aims at the defects of the prior art, and provides a positioning jig for special-shaped magnetic core heat treatment and a heat treatment system applying the positioning jig.

[0005] The positioning jig for special-shaped magnetic core heat treatment comprises a positioning base, a positioning side plate and a positioning top plate. The positioning base comprises a positioning bottom plate arranged horizontally and a positioning frame column arranged vertically on the upper side of the center of the positioning bottom plate. The positioning bottom plate is provided with a plurality of plug-in interfaces corresponding to the two sides of the positioning frame column. The positioning side plate is arranged in a straight plate shape. Two positioning side plates are arranged in a group, and the two positioning side plates in the group are inserted into the corresponding plug-in interfaces on the two sides correspondingly, so that the two positioning side plates are arranged vertically. The lower side of the positioning side plate is plugged into the plug-in interface. The positioning top plate is provided with a frame column interface at the central position. The positioning top plate is provided with a plurality of side plate interfaces on the two sides of the frame column interface correspondingly. The frame column interface is plugged into the positioning frame column. Each group of side plate interfaces is matched with each group of plug-in interfaces. The upper side of the positioning side plate is plugged into the side plate interface.

[0006] Further, the lower side of the positioning side plate is provided with a plug-in end, and an inclined guide slope is formed on the plug-in end.

[0007] Further, the width of the positioning side plate is greater than that of the plug-in interface, and the width of the plug-in end is plugged into the plug-in interface.

[0008] Further, the positioning side plate is arranged in line with the thickness dimension of the plug-in end, and the transition between the side surface of the positioning side plate and the side surface of the plug-in end is arranged smoothly.

[0009] Further, each group of the plug-in interfaces is arranged symmetrically on both sides of the positioning frame column; the positioning frame column is arranged in a rectangular column shape, and each plug-in interface is arranged symmetrically at the position of the short side of both ends of the positioning frame column.

[0010] The heat treatment system comprises a heat treatment furnace, the height of the furnace cavity of the heat treatment furnace is greater than the height position of the positioning frame column, the height of the furnace cavity of the heat treatment furnace is matched with the height of the positioning frame column, and the positioning jig is arranged; and a magnetic device is arranged on the outer periphery of the heat treatment furnace.

[0011] The positioning jig has the advantages that:

[0012] The positioning jig for the heat treatment of the special-shaped magnetic core is arranged, when the magnetic core needs to be shaped, different sizes and shapes of the positioning base with different sizes and shapes of the positioning frame column can be selected according to different sizes and shapes of the magnetic core, the magnetic core is sleeved on the positioning frame column, the unified inner positioning and stacking application requirement of the plurality of special-shaped magnetic cores can be met, the plug-in interfaces at the corresponding positions are selected for combination and plug-in, the two sides and the inner side of the magnetic core with the special-shaped shape can be effectively clamped and matched, the requirement of the subsequent positioning and heat treatment of the stacked special-shaped magnetic core is met. In the application process, the combination application of the positioning jig has the adaptability of matching the positioning of the plurality of special-shaped magnetic cores. The positioning and assembly of the special-shaped magnetic core can be simply carried out based on the application of the positioning jig, and the production and processing efficiency is effectively improved. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a positioning jig structure setting schematic view of the embodiment 1 of the utility model;

[0014] Figure 2 It is a positioning jig assembly setting schematic view of the embodiment 1 of the utility model;

[0015] Figure 3 It is a magnetic core assembly schematic view of the embodiment 1 of the utility model;

[0016] Figure 4 It is a positioning jig structure setting schematic view of the embodiment 2 of the utility model.

[0017] MARKS OF THE DRAWINGS:

[0018] Positioning base 1, positioning base plate 11, positioning frame column 12, plug-in interface 13,

[0019] Positioning side plate 2, plug-in end 21, guide inclined surface 22,

[0020] Positioning top plate 3, frame column interface 31, side plate interface 32,

[0021] Magnetic core 4. DETAILED DESCRIPTION

[0022] In order to make the technical scheme, object and advantages of the utility model clearer, the following will be further explained and described in combination with the drawings and examples.

[0023] Example 1:

[0024] As Figures 1 to 3 shown, the utility model relates to a positioning jig for special-shaped magnetic core heat treatment, which comprises a positioning base 1, positioning side plates 2 arranged on both sides and a positioning bottom plate 11.

[0025] The positioning base 1 comprises a horizontally arranged positioning bottom plate 11 and a positioning frame column 12 vertically extending and arranged on the upper side of the center of the positioning bottom plate 11; two groups of plug-in interfaces 13 are symmetrically arranged on both sides of the positioning frame column 12 corresponding to the positioning bottom plate 11. The positioning side plate 2 is straightly and extendingly arranged; two positioning side plates 2 are arranged as a group, and the two positioning side plates 2 in the group are correspondingly inserted into the corresponding plug-in interfaces 13 on both sides, so that the two positioning side plates 2 are vertically extendingly arranged; the lower side of the positioning side plate 2 is plug-in adaptively connected with the plug-in interface 13. The positioning top plate 3 is centrally provided with a frame column interface 31, and a plurality of side plate interfaces 32 are arranged on both sides of the frame column interface 31; the frame column interface 31 is positionally and adaptively connected with the positioning frame column 12, each group of side plate interfaces 32 is positionally adapted with each group of plug-in interfaces 13; and the upper side of the positioning side plate 2 is plug-in adaptively connected with the side plate interface 32.

[0026] When clamping the special-shaped magnetic core, according to the size of the magnetic core, the corresponding type of positioning base 1 is selected, the positioning frame column 12 on the positioning base 1 can form support on the inner side of the special-shaped magnetic core on both sides, and the outer diameter of the magnetic core is adapted, the two positioning side plates 2 of the specified size clamp the outer side position of the special-shaped magnetic core supported on the inner side on both sides, and the inner side and outer side positioning and clamping application requirements of the special-shaped magnetic core are met. In the application process, a plurality of same magnetic cores are connected in the vertical direction of the positioning frame column 12, and the simultaneous positioning and clamping application requirements of the plurality of magnetic cores can be met.

[0027] In this embodiment, for the runway type or rectangular shape, square shape of the special-shaped magnetic core 4, the positioning frame column 12 in the positioning base 1 is arranged in a rectangular column shape, and in the positioning jig of this embodiment, the short side of the positioning frame column 12 is selected to position and support the inner side of the magnetic core 4 on both sides.

[0028] The two insertion interfaces 13 are symmetrically positioned at the short sides of the two ends of the positioning frame post 12. Insertion ends 21 are provided on the lower side of the two positioning side plates 2. The width of the positioning side plate 2 is greater than that of the insertion interface 13, and the width of the insertion end 21 is adapted to fit the insertion interface 13. An inclined guide slope 22 is formed on the insertion end 21. The thickness of the positioning side plate 2 and the insertion end 21 are the same, and the transition between the side surface of the positioning side plate 2 and the side surface of the insertion end 21 is smooth. The two positioning side plates 2 are inserted into the two insertion interfaces 13 with the insertion ends 21 to clamp the two sides of the irregular magnetic core 4.

[0029] The frame column interface 31 of the positioning top plate 3 is connected to the upper end of the positioning frame column 12, and the side plate interfaces 32 of both sides are connected to the upper ends of the two side positioning side plates 2, thereby effectively locking the two side positioning side plates 2, thus completing the clamping and positioning of the irregular magnetic core 4.

[0030] For clamping irregularly shaped magnetic cores with a specific inner shape, the inner positioning support shape of the positioning frame column 12 can be designed according to actual needs.

[0031] Example 2:

[0032] like Figure 4 As shown, the difference between this embodiment and the above embodiment 1 is that the insertion interface 13 on the positioning base 1 is preset in multiple groups.

[0033] Each insertion interface 13 is set in pairs. In order to accommodate different winding thicknesses of irregular magnetic cores, the same positioning frame column 12 shape can be selected in the same positioning base 1. The two side positioning plates 2 are inserted into the two side insertion interfaces 13 at different thickness distances to achieve the clamping and positioning application of irregular magnetic cores with different standard thicknesses.

[0034] In the case where the positioning frame post 12 is arranged in a rectangular column shape, in this embodiment, each of the insertion interfaces 13 is symmetrically arranged at the two short sides of the positioning frame post 12.

[0035] This utility model discloses a heat treatment system, comprising a heat treatment furnace and a magnetizing device located on the outer periphery of the heat treatment furnace. The height of the furnace cavity is set to be greater than the height of the positioning frame column 12 in the positioning fixture used in Embodiment 1 or 2. This satisfies the requirement that the irregularly shaped magnetic cores, stacked vertically, are placed into the heat treatment furnace for heat treatment. To meet practical needs, the magnetizing device also magnetizes the irregularly shaped magnetic cores during the heat treatment process.

[0036] The above merely describes preferred embodiments of the present application, and for those skilled in the art, the embodiments can be modified without departing from the principle of the present application, and the corresponding modification schemes should be considered as the protection scope of the present application.

Claims

1. A positioning jig for heat treatment of a profiled magnetic core, characterized by, Comprising: A positioning base, comprising a horizontally arranged positioning base plate and a vertically extending positioning frame column arranged at the center of the upper side of the positioning base plate; the positioning base plate is provided with a plurality of insertion interfaces corresponding to the two sides of the positioning frame column; A positioning side plate, which is arranged in a straight plate shape; the positioning side plate is provided in two groups, and the two positioning side plates in each group are inserted into the corresponding insertion interfaces on both sides, so that the two positioning side plates are vertically arranged; the lower side of the positioning side plate is adapted to the insertion interface; A positioning top plate, wherein a frame column interface is arranged at the central position, and a plurality of side plate interfaces are arranged on both sides of the frame column interface; the frame column interface is adapted to the positioning frame column, each group of side plate interfaces is adapted to each group of insertion interfaces; the upper side of the positioning side plate is adapted to the side plate interface.

2. The positioning fixture of claim 1, wherein The lower side of the positioning side plate is provided with an insertion end, and an inclined guide slope is formed on the insertion end.

3. The positioning fixture of claim 2, wherein The width of the positioning side plate is greater than that of the insertion interface, and the width of the insertion end is adapted to the insertion interface.

4. The positioning fixture of claim 2, wherein The thickness of the positioning side plate is consistent with that of the insertion end, and the transition between the side surface of the positioning side plate and the side surface of the insertion end is smooth.

5. The positioning jig according to any one of claims 1 to 4, wherein Each group of insertion interfaces is symmetrically arranged corresponding to the two sides of the positioning frame column; the positioning frame column is arranged in a rectangular column shape, and each insertion interface is symmetrically arranged at the position of the short side of the two ends of the positioning frame column.

6. A thermal treatment system, characterized by Comprising a heat treatment furnace, the height of the furnace cavity of the heat treatment furnace is greater than the height of the positioning frame column; the height of the furnace cavity of the heat treatment furnace is adapted to the height of the positioning frame column; further comprising the positioning jig according to any one of claims 1 to 5; the heat treatment furnace is provided with a magnetic device outside the periphery.

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