Condenser with splash-proof function
By designing a splash-proof water-collecting structure in the condenser, the problem of condensate splashing caused by the increased height of the fin structure is solved, achieving effective collection and diversion of condensate, and improving the service life and reliability of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2026-03-24
AI Technical Summary
The increased height of the condenser fin structure leads to splashing when condensate drips, affecting equipment lifespan and maintenance costs.
The design includes a splash-proof water collection structure, comprising a finned frame, a splash guard, and a water collection tray, to prevent condensate from splashing onto the external structure. The splash guard and water collection tray are used to collect and divert the condensate.
It effectively prevents condensate from splashing, extends equipment lifespan, and reduces maintenance costs.
Smart Images
Figure CN224034471U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to heat exchange equipment technical field especially a condenser with splashproof function. BACKGROUND
[0002] In modern industrial production, condensers as a kind of key heat exchange equipment are widely used in various refrigeration, air conditioning and chemical systems. In order to reduce the horizontal space occupation of the equipment and improve the space utilization, the height is increased to maintain the heat dissipation performance. However, due to the increase of the height of the fin structure, when the condensate water condenses on the surface of the fin and falls, the drop height increases and the water flow speed accelerates. When the condensate water drops on the conventional water pan, due to the impact force, splash phenomenon is easily generated, and the splash height of different parts is different. Over a long period of time, impurities and corrosive substances carried in the water droplets can erode the surface coating and metal parts of the equipment, thereby reducing the service life of the equipment, increasing the maintenance cost and the risk of equipment failure. SUMMARY
[0003] The utility model aims at at least one of the technical problems existing in the prior art. To this end, the utility model provides a condenser with splashproof function, which has simple structure and good splashproof effect.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0005] A condenser with splashproof function, comprising: a shell, a fin structure with a height much greater than a width, a fin frame connected to the outer side of the fin structure and fixed to the shell, a heat exchange pipe connected to the fin structure through the fin frame, a header connected to the heat exchange pipe and arranged on one side of the fin frame, a water pan arranged at the bottom of the fin frame, and a splashproof water receiving structure arranged on the water pan and on the side of the fin frame.
[0006] According to some embodiments of the utility model, the splashproof water receiving structure comprises a water pan connected to the bottom of the fin frame, a drain pipe connected to the water pan, a splashproof plate arranged on the side of the fin frame and a drain pipe for draining water.
[0007] According to some embodiments of the utility model, the water pan comprises a water pan back plate connected to the shell, water pan side plates arranged on the left and right sides and a water pan front plate arranged on the front side, and the water pan front plate is spaced apart from the fin frame by a preset distance.
[0008] According to some embodiments of the utility model, the splashproof plate comprises a splashproof front plate part connected to the fin frame and the water pan front plate, and a splashproof side plate part connected to the water pan side plate.
[0009] According to some embodiments of the present application, the splash-proof front plate part comprises a first folded edge connected with the fin frame, a panel connected with the water pan front plate, and an extension plate connecting the first folded edge and the panel, and the panel lower part overlaps the water pan front plate in the front-rear direction.
[0010] According to some embodiments of the present application, the splash-proof side plate part comprises an edge plate connected with the water pan side plate, a second folded edge connected with the panel arranged on one side of the edge plate, and a third folded edge connected with the shell arranged on the other side of the edge plate.
[0011] According to some embodiments of the present application, the edge plate bottom has an L-shaped folded edge with the bottom abutting against the water pan side plate.
[0012] According to some embodiments of the present application, the edge plate front side is consistent with the height of the panel, and the rear side is consistent with the height of the fin frame.
[0013] According to some embodiments of the present application, the splash-proof water receiving structure outer side is provided with thermal insulation material.
[0014] According to some embodiments of the present application, the water pan front plate and the fin frame are connected with an extension connecting piece for increasing the spacing distance.
[0015] According to some embodiments of the present application, the water pan bottom upper side is provided with a support block abutting against the fin structure bottom, the support block top surface is provided with a plurality of water leakage holes for water leakage, and the support block bottom is provided with a plurality of drainage holes for water drainage.
[0016] The present application has at least the following advantages:
[0017] The condensate water generated by the fin structure and the heat exchange pipe can slide down along the two sides of the fin structure and the fin frame, the condensate water generated at the connecting position between the header and the heat exchange pipe can drop downward, and the condensate water in different falling modes can be blocked by the splash-proof water receiving structure, so that the splash-proof water receiving structure can prevent the condensate water from splashing onto the external structure, and the service life of the equipment is improved. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 Structure diagram of an embodiment of the present application Figure 1 ;
[0019] Figure 2 Structure diagram of the water pan and the splash-proof side plate part of an embodiment of the present application
[0020] Figure 3 Structure diagram of an embodiment of the present application Figure 2 ;
[0021] Figure 4 Figure 1 is a structural schematic diagram of a support block according to an embodiment of the present application. DETAILED DESCRIPTION
[0022] The present application is described with reference to the attached figures. The description includes specific details for the purpose of providing a thorough understanding of various implementations of the application. However, a person of ordinary skill in the art will recognize that the description is illustrative only and the application is understood to be limited to the spirit and scope of the application, including equivalents to which the spirit and scope of the application are applicable.
[0023] In the description of the present application, if the orientation description such as up, down, front, back, left, right and the like is referred to, the orientation or position relationship shown in the drawings is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.
[0024] It should be understood that when an element (e.g., a first element) is "connected" with another element (e.g., a second element), the element can be directly connected with the other element, or there can be an intervening element (e.g., a third element) between the element and the other element.
[0025] The embodiment of the present application provides a condenser with splash-proof function, as shown in Figures 1-4 The embodiment of the present application provides a condenser with splash-proof function, as shown in
[0026] The shell 101 provides a support structure to facilitate the installation of the overall structure, as the device extends upward to reduce the lateral space occupied, so that the fin structure (not shown in the figure) is significantly higher than the width, and the fin frame 103 wraps the fin structure, so that the fin structure forms an easily assembled whole, and the heat exchange pipe 104 is S-shaped in the fin structure to improve the heat dissipation efficiency, and the header 105 is connected to the heat exchange pipe 104 at the side of the fin frame 103, facilitating the centralized delivery of the cooling liquid in the heat exchange pipe 104, and the condensate water generated by the fin structure and the heat exchange pipe 104 will slide down along the fin structure and the fin frame 103 on both sides and be collected by the water collecting plate 201; in the embodiment, the connection position between the header 105 and the heat exchange pipe 104 cannot be wrapped with insulation cotton, and more condensate water is generated, which is easy to splash down, and the splash is blocked by the splash-proof water collecting structure 200; the condensate water generated by the structure of the heat exchange pipe 104 protruding from the side of the fin frame 103 can also splash due to the height problem, at which time the splash-proof water collecting structure 200 can also be provided on the other side; or the fin frame 103 has two side edges connected with pipe structures, and the condensate water generated can also splash due to the height problem, and the splash-proof water collecting structure 200 can also be provided; the splash-proof water collecting structure 200 prevents the condensate water from splashing onto the external structure, thereby improving the service life of the device, and the condensate water finally flows into the drainage pipe and is discharged.
[0027] In some embodiments, as shown in Figure 1 The splash-proof water collecting structure 200 includes a water collecting plate 201 connected to the bottom of the fin frame 103, a drainage pipe 220 connected to the water collecting plate 201, a splash-proof plate 202 provided on the side of the fin frame 103, and a drainage pipe 220 for drainage.
[0028] The splash-proof plate 202 prevents water droplets with high potential energy from splashing onto the device when falling, and the water collecting plate 201 collects all the falling condensate water and discharges it along the pipe. In the embodiment, the header 105 is provided on the side of the fin structure, and since the position connected between the heat exchange pipe 104 and the header 105 protrudes from one side of the fin frame 103 and is not wrapped with insulation material, more condensate water is generated, and the upper and lower intervals are large, the buffer structure is less, so the height of the splash after the condensate water drops is high, so the splash-proof plate 202 is mainly provided on one side of the header 105.
[0029] Further, as shown in Figure 2 The water collecting plate 201 includes a water plate back plate 203 connected to the shell 101, water plate side plates 204 provided on the left and right sides, and a water plate front plate 205 provided on the front side, and the water plate front plate 205 is spaced apart from the fin frame 103 by a predetermined distance.
[0030] The water tray rear plate 203, the water tray side plate 204, the water tray front plate 205 and the unlisted bottom plate jointly enclose an upwardly open disc-shaped structure, facilitating the collection of condensed water, and the rear end of the water tray rear plate 203 is connected to the shell. In this embodiment, the front side of the water tray rear plate 203 abuts against the rear side of the fin frame 103, improving the connection strength of the water tray 201 and the fin frame 103 and making the space more compact. The spacing distance between the water tray front plate 205 and the fin frame 103 is to receive the condensed water flowing downward between the fin structure and the fin frame 103 and leave a certain space to prevent splashing. Since the heat exchange pipes 104 will extend on both sides of the fin structure, the extended part is prone to condensed water, and the water tray side plate 204 can be provided with a splash-proof plate 202 on both sides or be provided with a splash-proof plate 202 on one side and leave a space with the fin frame 103 on the other side as the water tray front plate.
[0031] Further, as shown in Figure 4 , the splash-proof plate 202 includes a splash-proof front plate part 206 connected to the fin frame 103 and the water tray front plate 205 and a splash-proof side plate part 207 connected to the water tray side plate 204.
[0032] In order to divide the splash-proof plate 202 into two parts, it is convenient to store during production and reduce space cost relative to the three-dimensional structure. The splash-proof front plate part 206 connects the fin frame 103 and the water tray front plate 205 to prevent condensed water from splashing out from between the fin frame 103 and the water tray front plate 205, and the splash-proof side plate part 207 can be connected to the water tray side plate and also connected to the shell 101 to improve the firmness.
[0033] Further, as shown in Figure 3 , the splash-proof front plate part 206 includes a first folded edge 208 connected to the fin frame 103, a panel 209 connected to the water tray front plate 205, and an extension plate 210 connecting the first folded edge 208 and the panel 209, and the lower part of the panel 209 overlaps the water tray front plate 205 in the front-rear direction.
[0034] The panel 209 is mainly to prevent condensed water from splashing to the outside, and the overlap of the lower part of the panel 209 with the water tray front plate 205 in the front-rear direction can effectively prevent the condensed water from flowing out from the connection gap, and the length of the extension plate 210 depends on the distance between the water tray front plate 205 and the fin frame 103. The first folded edge 208 is used to connect the fin frame 103, which has a simple structure and good splash-proof effect.
[0035] Further, as shown in Figure 2 , the splash-proof side plate part 207 includes a side plate 211 connected to the water tray side plate 204, a second folded edge 212 connected to the panel 209 provided on one side of the side plate 211, and a third folded edge 213 connected to the shell 101 provided on the other side of the side plate 211.
[0036] The height of the side plate 211 can be consistent with the height of the panel 209, and other improved structures can be added. The second folded edge 212 is used to connect the side plate 211 and the panel 209. Further, the second folded edge 212 can also be connected with the side plate 211 to connect the front plate of the water tray 201.
[0037] Still further, as shown in Figure 2 The bottom of the side plate 211 has an L-shaped folded edge 214 abutting against the water tray side plate 204.
[0038] The L-shaped folded edge 214 facilitates the installation of the side plate 211, which can be directly abutted against the water tray side plate 204 and fixed by the second folded edge 212 and the third folded edge 213, and can also prevent water from flowing out through the connecting gap.
[0039] In further embodiments, as shown in Figure 1 The front side of the side plate 211 is consistent with the height of the panel 209, and the rear side is consistent with the height of the fin frame 103.
[0040] Partially consistent with the height of the panel 209 and partially consistent with the height of the fin frame 103, the third folded edge 213 is connected with the shell 101, which prevents splashing water and at the same time fixes and protects the header 105.
[0041] In some embodiments, the water splashing and collecting structure 200 is provided with a heat preservation material on the outside.
[0042] The heat preservation material such as heat preservation cotton can play a role in heat insulation, and the use of heat preservation material can reduce the generation of condensate water, prevent the generation of condensate water on the outside of the water collecting tray due to the too low surface temperature of the condenser, and damage the service life of the equipment.
[0043] Further, as shown in Figure 2 The water tray front plate 205 and the fin frame 103 are connected with an extension connecting piece 215 for increasing the distance.
[0044] The extension connecting piece 215 is used to increase the distance between the water tray front plate 205 and the fin frame 103. The extension connecting piece 215 can be Z-shaped or U-shaped, mainly used to connect the water tray front plate 205 and the fin frame 103, and improve the distance and stability.
[0045] Further, as shown in Figure 4 The water collecting tray 201 is provided with a support block 216 abutting against the bottom of the fin structure on the upper side of the bottom, the top surface of the support block 216 is provided with a plurality of water leakage holes 217 for water leakage, and the bottom of the support block 216 is provided with a plurality of drainage holes 218 for drainage.
[0046] The support block 216 supports the fin structure, and the water leakage hole 217 does not hinder the infiltration of the condensed water on the fin structure, and the water drainage hole 218 does not hinder the flow of the condensed water in the water receiving tray 201.
[0047] The terms and words used in the above description and claims are not limited to the literal meanings, but are merely used by the applicant to enable a clear and consistent understanding of the present application. Accordingly, it should be understood by those skilled in the art that the above description of various embodiments of the present application is provided only to explain the present application, and is not intended to limit the present application as defined by the appended claims and their equivalents.
Claims
1. A condenser with anti-splash function, characterized in that, include: The shell (101), the fin structure with a height much greater than its width, the fin frame (103) connected to the outside of the fin structure and fixed to the shell (101), the heat exchange tube (104) passing through the fin frame (103) and connected to the fin structure, the manifold (105) provided on one side of the fin frame (103) and connected to the heat exchange tube (104), the water receiving tray (201) provided at the bottom of the fin frame (103), and the splash-proof water receiving structure (200) provided on the water receiving tray (201) and provided on the side of the fin frame (103).
2. A condenser with anti-splash function according to claim 1, characterized in that: The water receiving tray (201) includes a water tray rear plate (203) connected to the housing (101), water tray side plates (204) arranged on the left and right sides, a water tray front plate (205) arranged on the front side, and a drain pipe (220) for draining water. The water tray front plate (205) is spaced apart from the fin frame (103) by a preset distance.
3. A condenser with anti-splash function according to claim 2, characterized in that: The splash-proof water-receiving structure (200) includes a splash-proof front plate portion (206) connected to the fin frame (103) and the front plate of the water tray (205), and a splash-proof side plate portion (207) connected to the side plate of the water tray (204).
4. A condenser with anti-splash function according to claim 3, characterized in that: The splash guard front panel (206) includes a first folded edge (208) connected to the fin frame (103), a panel (209) connected to the water tray front panel (205), and an extension plate (210) connecting the first folded edge (208) and the panel (209). The lower part of the panel (209) overlaps with the water tray front panel (205) in the front-rear direction.
5. A condenser with anti-splash function according to claim 4, characterized in that: The splash-proof side panel (207) includes a side panel (211) connected to the water tray side panel (204), a second folded edge (212) provided on one side of the side panel (211) and connected to the panel (209), and a third folded edge (213) provided on the other side of the side panel (211) and connected to the housing (101).
6. A condenser with anti-splash function according to claim 5, characterized in that: The bottom of the side plate (211) has an L-shaped fold (214) that abuts against the bottom of the water tray side plate (204).
7. A condenser with anti-splash function according to claim 5, characterized in that: The front side of the side plate (211) is at the same height as the panel (209), and the rear side is at the same height as the fin frame (103).
8. A condenser with anti-splash function according to any one of claims 2-7, characterized in that: The outside of the splash-proof water-receiving structure (200) is provided with thermal insulation material.
9. A condenser with anti-splash function according to claim 3, characterized in that: An extension connector (215) for increasing the spacing distance is connected between the front plate (205) of the water tray and the fin frame (103).
10. A condenser with anti-splash function according to claim 2, characterized in that: The water receiving tray (201) has a support block (216) on its upper bottom side that abuts against the bottom of the fin structure. The top surface of the support block (216) has multiple drainage holes (217) for water leakage, and the bottom of the support block (216) has multiple drainage holes (218) for drainage.