Self-adaptive intelligent nondestructive testing equipment for track running gear

By designing an adaptive intelligent track running part non-destructive testing device, and utilizing a handheld testing instrument mechanism and an adaptive probe mechanism, the problem of inconvenient angle adjustment of traditional equipment is solved, realizing adaptive adjustment of the probe and improving the comfort of the staff.

CN224035337UActive Publication Date: 2026-03-24JIANGSU LUHANG RAIL TRANSIT TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Traditional detection equipment has difficulty in adaptively adjusting the angle of the probe according to different detection locations, which leads to inconvenience in detection.

Method used

An adaptive intelligent track running part non-destructive testing device was designed, which includes a handheld testing instrument mechanism and an adaptive probe mechanism. The probe angle is adaptively adjusted by using components such as a handheld lever, a rotating shaft, a damping ring, and a rotating frame, and the fatigue of the operator is reduced by elastic bands and sponge plates.

Benefits of technology

It enables adaptive adjustment of the probe angle, improves detection results, reduces staff fatigue, and enhances equipment stability and comfort.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides self-adaptive intelligent track running gear nondestructive testing equipment, which relates to the field of running gear nondestructive testing equipment, and comprises a handheld detector mechanism, the handheld detector mechanism comprises a handheld detector body, a fixing block, an elastic belt, a stabilizing plate, a sponge plate and a handheld frame, the top of the handheld detector mechanism is electrically connected with one end of a probe wire, the other end of the probe wire is provided with a self-adaptive probe mechanism, and the self-adaptive probe mechanism comprises a handheld rod, a fixing frame, a rotating shaft, a damping ring, a rotating frame and an ultrasonic probe. According to the ultrasonic probe, the handheld rod is taken to drive the detection surface of the ultrasonic probe to be attached to the outer wall of the walking part, when the ultrasonic probe encounters the bevel edge of the walking part, the angle of the handheld rod is not changed, the ultrasonic probe rotates through the rotating frame, the rotating frame rotates through the rotating shaft, and meanwhile the inner wall of the rotating frame rubs against the damping ring; and the angle of the rotating frame is adaptively adjusted along with the detection position, so that the detection effect of the device on the walking part is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to walking part nondestructive testing equipment technical field especially relates to a kind of self-adaptive intelligent track walking part nondestructive testing equipment. BACKGROUND

[0002] Track walking part, also known as walking part, is the part of vehicle along the line under the action of traction power, and detection equipment needs to be used to detect walking part when detecting walking part.

[0003] In the prior art, track walking part nondestructive testing is detected by ultrasonic flaw detector, and due to the difference of detection position during detection, the angle of the detection head of the traditional detection equipment cannot be self-adaptively adjusted according to the difference of detection site, so that the detection is inconvenient. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of self-adaptive intelligent track walking part nondestructive testing equipment to solve the problem that the angle of the detection head of the traditional detection equipment cannot be self-adaptively adjusted according to the difference of detection site in the above background art, so that the detection is inconvenient.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: it includes: handheld detector mechanism, the handheld detector mechanism includes handheld detector body, fixed block, elastic band, stabilizing plate, sponge plate and hand-held frame, the top of the handheld detector mechanism is electrically connected with one end of probe line, the other end of the probe line is provided with self-adaptive probe mechanism, the self-adaptive probe mechanism includes hand-held rod, fixed frame, rotating shaft, damping ring, rotating frame and ultrasonic probe.

[0006] As a preferred embodiment, the back of the handheld detector body is fixedly connected with one side of the fixed block, and the other side of the fixed block is fixedly connected with one end of the elastic band.

[0007] As a preferred embodiment, the other end of the fixed block is fixedly connected with one end of the stabilizing plate, and the inner side of the stabilizing plate is fixedly connected with one side of the sponge plate.

[0008] As a preferred embodiment, one side of the handheld detector body is fixedly connected with one side of the hand-held frame, and the inside of the hand-held frame is provided with a groove for providing finger buckle.

[0009] As a preferred embodiment, the inside of the hand-held rod is provided with a through groove, the inner wall of the through groove is movably connected with the outer wall of the probe line, and the other end of the hand-held rod is fixedly connected with one end of the fixed frame.

[0010] As a preferred implementation form, the other end of the fixing frame is fixedly connected with the one end of the rotating shaft on both sides, and the outer wall of the rotating shaft is fixedly connected with the inner wall of the damping ring.

[0011] As a preferred implementation form, the rotating groove is arranged in the rotating frame, and the outer wall of the rotating shaft is rotatably connected with the inner wall of the rotating groove.

[0012] As a preferred implementation form, one side of the rotating frame is fixedly connected with one side of the ultrasonic probe, and one end of the probe line is electrically connected with one end of the ultrasonic probe.

[0013] Compared with the prior art, the utility model has the advantages and positive effects that:

[0014] 1. The utility model discloses a handheld rod is taken to drive the detection surface of the ultrasonic probe to be attached to the outer wall of the running part, when the running part is met, the angle of the handheld rod is not changed, the ultrasonic probe is rotated through the rotating frame, the rotating frame is rotated through the rotating shaft, and the inner wall of the rotating frame is rubbed with the damping ring, the angle of the rotating frame is adjusted with the detection position, and the effect that the device detects the running part is increased.

[0015] 2. The utility model discloses when the staff takes handheld detector body, the palm is placed in one side of the sponge board, through the elasticity of the elastic band itself, and then the finger is buckled to the handheld frame, the phenomenon that handheld detector body falls off due to the hand fatigue of staff caused by long -time taking handheld detector body is avoided. DRAWINGS

[0016] Figure 1 The utility model provides a kind of self-adapting intelligent track running part nondestructive testing equipment structure schematic view;

[0017] Figure 2 The utility model provides a kind of self-adapting intelligent track running part nondestructive testing equipment self-adapting probe mechanism schematic view;

[0018] Figure 3 The utility model provides a kind of self-adapting intelligent track running part nondestructive testing equipment fixing frame sectional view;

[0019] Figure 4 The utility model provides a kind of self-adapting intelligent track running part nondestructive testing equipment handheld detector mechanism schematic view.

[0020] LEGEND:

[0021] 1, handheld detector mechanism; 101, handheld detector body; 102, fixed block; 103, elastic band; 104, stabilizing plate; 105, sponge plate; 106, handheld frame; 2, probe line; 3, adaptive probe mechanism; 301, handheld rod; 302, fixed frame; 303, rotating shaft; 304, damping ring; 305, rotating frame; 306, ultrasonic probe. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0023] Please refer to Figures 1-4 The present application provides a technical solution: comprising: a handheld detector mechanism 1, the handheld detector mechanism 1 comprises a handheld detector body 101, a fixed block 102, an elastic band 103, a stabilizing plate 104, a sponge plate 105 and a handheld frame 106, the top of the handheld detector mechanism 1 is electrically connected with one end of a probe line 2, the other end of the probe line 2 is provided with an adaptive probe mechanism 3, the adaptive probe mechanism 3 comprises a handheld rod 301, a fixed frame 302, a rotating shaft 303, a damping ring 304, a rotating frame 305 and an ultrasonic probe 306.

[0024] In one embodiment, the back of the handheld detector body 101 is fixedly connected with one side of the fixed block 102, and the other side of the fixed block 102 is fixedly connected with one end of the elastic band 103.

[0025] Specifically: it avoids the phenomenon that the handheld detector body 101 falls off due to hand fatigue of the staff caused by holding the handheld detector body 101 for a long time.

[0026] In one embodiment, the other end of the fixed block 102 is fixedly connected with one end of the stabilizing plate 104, and the inner side of the stabilizing plate 104 is fixedly connected with one side of the sponge plate 105.

[0027] Specifically: the sponge plate 105 extrudes the back of the hand, ensuring the comfort of the back of the hand.

[0028] In one embodiment, one side of the handheld detector body 101 is fixedly connected with one side of the handheld frame 106, and the interior of the handheld frame 106 is provided with a groove capable of providing a finger buckle.

[0029] Specifically: through the elasticity of the elastic band 103 itself, the sponge plate 105 extrudes the back of the hand, and then the finger buckles the handheld frame 106.

[0030] In one embodiment, the inside of the handheld rod 301 is provided with a through groove, and the inner wall of the through groove is movably connected with the outer wall of the probe wire 2, and the other end of the handheld rod 301 is fixedly connected with one end of the fixing frame 302.

[0031] Specifically, the connection of the probe wire 2 is not affected when the angle of the rotating frame 305 is changed.

[0032] In one embodiment, the other end of the fixing frame 302 is fixedly connected with one end of the rotating shaft 303 on both sides, and the outer wall of the rotating shaft 303 is fixedly connected with the inner wall of the damping ring 304.

[0033] Specifically, the angle of the handheld rod 301 is not changed, the ultrasonic probe 306 is rotated through the rotating frame 305, the rotating frame 305 is rotated through the rotating shaft 303, and the inner wall of the rotating frame 305 is rubbed with the damping ring 304.

[0034] In one embodiment, the inside of the rotating frame 305 is provided with a rotating groove, and the outer wall of the rotating shaft 303 is rotatably connected with the inner wall of the rotating groove.

[0035] Specifically, the effect of the device on the detection of the running part is increased through the adaptive adjustment of the angle of the rotating frame 305 with the detection position.

[0036] In one embodiment, one side of the rotating frame 305 is fixedly connected with one side of the ultrasonic probe 306, and one end of the probe wire 2 is electrically connected with one end of the ultrasonic probe 306.

[0037] Specifically, the ultrasonic probe 306 is of the WK60-2 type, and the ultrasonic probe 306 can be adaptively adjusted according to different detection positions of the running part through the rotation of the rotating frame 305.

[0038] Working principle: when the staff takes the handheld detector body 101, the palm is placed on one side of the sponge plate 105, the sponge plate 105 is squeezed to the back of the hand through the elasticity of the elastic band 103 itself, then the fingers are buckled on the handheld frame 106, and when the running part is detected, the detection surface of the ultrasonic probe 306 is attached to the outer wall of the running part through the handheld rod 301, and when the running part is encountered, the angle of the handheld rod 301 is not changed, the ultrasonic probe 306 is rotated through the rotating frame 305, the rotating frame 305 is rotated through the rotating shaft 303, and the inner wall of the rotating frame 305 is rubbed with the damping ring 304.

[0039] The above merely describes preferred embodiments of the present application, and is not intended to limit the present application in other forms, and any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields with equivalent changes, but any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present application without departing from the technical scheme of the present application still falls within the protection scope of the present application.

Claims

1. An adaptive intelligent track running part non-destructive testing device, characterized in that, include: The handheld detector mechanism (1) includes a handheld detector body (101), a fixing block (102), an elastic band (103), a stabilizing plate (104), a sponge plate (105), and a handheld frame (106). The top of the handheld detector mechanism (1) is electrically connected to one end of the probe line (2). The other end of the probe line (2) is provided with an adaptive probe mechanism (3). The adaptive probe mechanism (3) includes a handheld rod (301), a fixing frame (302), a rotating shaft (303), a damping ring (304), a rotating frame (305), and an ultrasonic probe (306).

2. The adaptive intelligent track running part non-destructive testing equipment according to claim 1, characterized in that: The back of the handheld detector body (101) is fixedly connected to one side of the fixing block (102), and the other side of the fixing block (102) is fixedly connected to one end of the elastic band (103).

3. The adaptive intelligent track running part non-destructive testing equipment according to claim 2, characterized in that: The other end of the fixing block (102) is fixedly connected to one end of the stabilizing plate (104), and the inner side of the stabilizing plate (104) is fixedly connected to one side of the sponge plate (105).

4. The adaptive intelligent track running part non-destructive testing equipment according to claim 3, characterized in that: One side of the handheld detector body (101) is fixedly connected to one side of the handheld frame (106), and the inside of the handheld frame (106) is provided with a groove that allows fingers to press.

5. The adaptive intelligent track running part non-destructive testing equipment according to claim 1, characterized in that: The handheld rod (301) has a through groove inside, and the inner wall of the through groove is movably connected to the outer wall of the probe line (2), and the other end of the handheld rod (301) is fixedly connected to one end of the fixing frame (302).

6. The adaptive intelligent track running part non-destructive testing equipment according to claim 5, characterized in that: Both sides of the other end of the fixing frame (302) are fixedly connected to one end of the rotating shaft (303), and the outer wall of the rotating shaft (303) is fixedly connected to the inner wall of the damping ring (304).

7. The adaptive intelligent track running part non-destructive testing equipment according to claim 6, characterized in that: The rotating frame (305) has a rotating groove inside, and the outer wall of the rotating shaft (303) is rotatably connected to the inner wall of the rotating groove.

8. The adaptive intelligent track running part non-destructive testing equipment according to claim 7, characterized in that: One side of the rotating frame (305) is fixedly connected to one side of the ultrasonic probe (306), and one end of the probe wire (2) is electrically connected to one end of the ultrasonic probe (306).