Waterproof switch assembly assembling device
By designing a waterproof switch assembly device, dust removal and inspection of parts were achieved, solving the problem of dust affecting electrical performance in existing technologies, improving assembly efficiency and reducing floor space.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2026-03-24
AI Technical Summary
Existing waterproof switch assembly devices may have dust on the surface of parts before assembly, which affects electrical performance. Furthermore, they lack dust removal and testing functions, resulting in incomplete assembly functionality.
A waterproof switch assembly device was designed, including a feeding component, a dust blowing component, an assembly component, a pressing component, a testing component, and a discharging component. The device achieves dust removal, assembly, pressing, and testing of parts through the circular motion of a turntable, forming a continuous processing flow.
It enables dust removal and testing of switch components, improves assembly efficiency, offers more comprehensive functions, and occupies less space.
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Figure CN224036254U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to switch assembly assembly field, concretely is a waterproof switch assembly assembly device. BACKGROUND
[0002] Switch assembly refers to an electronic component that can open a circuit, interrupt current or make it flow to other circuits, and switch assembly is assembled into an integrated whole by assembly, the waterproof performance of waterproof switch assembly is excellent, and the use place is more extensive, and the parts inside switch assembly are not easy to contact water and cause corrosion.
[0003] The existing waterproof switch assembly assembly device, such as patent application number "CN202022771277.8", proposes a toggle switch assembly machine, which comprises a rack, a feeding mechanism, a first assembly mechanism, a second assembly mechanism and a control system, the feeding and assembly of each component of the toggle switch are completed by the machine, compared with the manual assembly method of the prior art, the assembly efficiency of the toggle switch is greatly improved, time and labor are saved, and the production cost is reduced.
[0004] However, dust may exist on the surface of the parts before switch assembly, which affects the electrical performance after assembly, and the performance needs to be detected after switch assembly, the existing technology does not have dust removal and detection functions, resulting in that the assembly device is not comprehensive enough, therefore, a waterproof switch assembly assembly device is proposed. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a waterproof switch assembly assembly device to solve the problems in the above background art.
[0006] The purpose of the utility model can be realized by the following technical scheme:
[0007] A waterproof switch assembly assembly device, comprising a base, a rotating disc is rotatably installed on the upper end of the base, six assembly seats are fixedly connected to the upper end of the rotating disc, the six assembly seats are arranged in a circular array, an upper end of the base is sequentially fixedly connected with a feeding assembly, a dust blowing assembly, an assembly assembly, a pressing assembly, a detection assembly and a discharging assembly;
[0008] The feeding assembly is used for assembling the lower seat of the switch assembly on the assembly seat, the dust blowing assembly is used for blowing off the dust on the switch assembly, the assembly assembly is used for installing the upper seat of the switch assembly on the lower seat of the switch assembly, the pressing assembly is used for pressing and assembling the upper seat of the switch assembly and the lower seat of the switch assembly, the detection assembly is used for detecting the conductivity of the switch assembly, and the discharging assembly is used for discharging the assembled switch assembly.
[0009] Preferably, the feeding assembly comprises a feeding mechanism and a rack one, both of which are fixed above the base, the feeding mechanism is used for conveying the lower seat of the switch assembly to a position close to the rotating disc, the upper end of the rack one is fixed with a cross sliding table one, and the output end of the cross sliding table one is fixed with a feeding clamp used for clamping the switch assembly.
[0010] Preferably, the dust blowing assembly comprises a rack two, the upper end of the rack two is fixed with a cylinder one, and the output end of the cylinder one is fixed with a dust blower used for blowing and cleaning dust on the switch assembly.
[0011] Preferably, the upper end of the base is fixed with a conveying mechanism used for conveying the upper seat of the switch assembly, the assembling assembly comprises a rack three fixed to the upper end of the base, the upper end of the rack three is fixed with a cross sliding table two, and the output end of the cross sliding table two is fixed with a feeding clamp used for butting and installing the upper seat of the switch assembly on the lower seat of the switch assembly.
[0012] The pressing assembly comprises a rack four fixed to the upper end of the base, the upper end of the rack four is fixed with a downward pressing cylinder, the output end of the downward pressing cylinder is used for pressing the upper end of the switch assembly, the side surface of the rack four is fixed with an upward pressing cylinder, the output end of the upward pressing cylinder penetrates through the assembling seat, and the output end of the upward pressing cylinder is used for pressing the lower end of the switch assembly.
[0013] Preferably, the detection assembly comprises a rack five fixed to the upper end of the base, the side surface of the rack five is fixed with a vertical plate, the side surface of the vertical plate is fixed with a lifting cylinder, the output end of the lifting cylinder is fixed with a detection seat, the detection seat is fixed with a detection column used for butting the lower end of the switch assembly, the upper end of the rack five is fixed with a butting cylinder, and the output end of the butting cylinder is fixed with a butting seat used for butting and detecting the upper end of the switch assembly.
[0014] Preferably, the discharging assembly comprises a rack six fixed to the upper end of the base, the upper end of the rack six is fixed with a cross sliding table three, and the output end of the cross sliding table three is fixed with a lifting seat, both ends below the lifting seat are fixed with clamping seats.
[0015] The utility model discloses a switch assembly conveying device, which comprises a base, a rotating disc, a feeding assembly, a dust blowing assembly, an assembling assembly, a pressing assembly and a detection assembly.
[0016] The utility model discloses a switch assembly conveying device, which comprises a base, a rotating disc, a feeding assembly, a dust blowing assembly, an assembling assembly, a pressing assembly and a detection assembly. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description, obviously, for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0018] Figure 1 It is a schematic diagram of the overall structure of the present application.
[0019] Figure 2 It is Figure 1 A structure enlarged schematic diagram of the present application.
[0020] Figure 3 It is a schematic diagram of the peripheral structure of the present application.
[0021] Figure 4 It is a schematic diagram of the detection assembly structure of the present application.
[0022] Figure 5 It is a schematic diagram of the blanking assembly structure of the present application.
[0023] The reference signs in the drawings are as follows:
[0024] 1, base; 2, turntable; 3, assembly seat; 4, feeding mechanism; 5, rack one; 6, cross slide one; 7, feeding clamp; 8, rack two; 9, cylinder one; 10, dust blower; 11, rack three; 12, cross slide two; 13, material conveying mechanism; 14, feeding clamp; 15, rack four; 16, downward pressing cylinder; 17, upward pressing cylinder; 18, rack five; 19, vertical plate; 20, lifting cylinder; 21, detection seat; 22, detection column; 23, butt joint cylinder; 24, butt joint seat; 25, rack six; 28, cross slide three; 29, lifting seat; 30, clamping seat. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application, obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the present application.
[0026] A waterproof switch assembly assembling device, as shown in Figures 1-5 Fig. 1, comprising a base 1, a turntable 2 is rotatably installed on the upper end of the base 1, six assembly seats 3 are fixedly connected to the upper end of the turntable 2, the six assembly seats 3 are arranged in a circumferential array, an upper feeding assembly, a dust blowing assembly, an assembling assembly, a pressing assembly, a detection assembly and a blanking assembly are sequentially fixedly connected to the upper end of the base 1 outside the turntable 2;
[0027] The feeding assembly is used to mount the lower seat of the switch assembly on the assembly seat 3, the dust blowing assembly is used to blow away the dust on the switch assembly, the assembling assembly is used to mount the upper seat of the switch assembly on the lower seat of the switch assembly, the pressing assembly is used to press and assemble the upper seat of the switch assembly and the lower seat of the switch assembly, the detection assembly is used to detect the conductivity of the switch assembly, and the discharging assembly is used to discharge the assembled switch assembly.
[0028] The feeding assembly, the dust blowing assembly, the assembling assembly, the pressing assembly, the detection assembly and the discharging assembly are arranged around the rotating disc 2. When the rotating disc 2 drives the switch assembly to rotate, the switch assembly sequentially passes through each assembly, so that the switch assembly is processed in a flow type. The switch assembly is arranged in a surrounding type, and the space occupied is reduced compared with a long flow line. The device runs in the following steps: the feeding assembly first transfers the lower seat of the switch assembly to the assembly seat 3 of the rotating disc 2, the rotating disc 2 drives the switch assembly to rotate, moves to the dust blowing assembly, the dust blowing assembly blows air to the lower seat of the switch assembly to remove the dust on the surface, then rotates to the assembling assembly, the assembling assembly butts and installs the upper seat of the switch assembly on the lower seat of the switch assembly, moves to the pressing assembly, the pressing assembly presses and assembles the upper seat of the switch assembly and the lower seat of the switch assembly, after assembly, moves to the detection assembly, the detection assembly butts the wiring position on the surface of the switch assembly, detects the performance of the switch assembly, and after detection, moves to the discharging assembly for discharging.
[0029] The parts of the switch assembly are transferred to the assembly seat 3 of the rotating disc 2 through the feeding assembly. The rotating disc 2 rotates, and the transported parts sequentially pass through the dust blowing assembly, the assembling assembly, the pressing assembly and the detection assembly. During the assembly of the switch assembly, the switch assembly can be dusted and detected, and the functions are more comprehensive. The switch assembly after passing through each process finally moves to the discharging assembly for discharging. The assembly efficiency is high, the functions are more comprehensive, and the switch assembly is arranged in a circumferential type, so that the occupied space is small.
[0030] As shown in Figures 1-3 The feeding assembly includes a feeding mechanism 4 and a rack one 5, and the feeding mechanism 4 and the rack one 5 are both fixedly connected to the upper side of the machine base 1. The feeding mechanism 4 is used to convey the lower seat of the switch assembly to a position close to the rotating disc 2. The upper end of the rack one 5 is fixedly connected with a cross sliding table one 6, and the output end of the cross sliding table one 6 is fixedly connected with a feeding clamp 7 used for clamping the switch assembly.
[0031] The feeding mechanism 4 is a mechanism used for transporting the parts of the switch assembly. The feeding mechanism 4 and the feeding clamp 7 belong to the prior art. The cross sliding table one 6 (model CRS22-2022) on the rack one 5 drives the feeding clamp 7 to move in multiple directions, so that the feeding clamp 7 clamps the switch assembly and transfers it to the assembly seat 3.
[0032] As shown in Figure 3As shown, the dust blowing assembly includes rack two 8, the upper end of rack two 8 is fixedly connected with air cylinder one 9, the output end of air cylinder one 9 is fixedly connected with dust blower 10, dust blower 10 is used for blowing and dusting the switch assembly on the seat.
[0033] The air cylinder two (model AT91-100-2223) on rack two 8 controls the descent of dust blower 10 (dust blower 10 is a device similar to a hair dryer, and a dust collector can also be used to suck dust), blows off the dust on the surface of the switch assembly, and prevents dust from existing inside the switch assembly after assembly.
[0034] As shown, Figures 1-3 The upper end of base 1 is fixedly connected with feeding mechanism 13 for feeding the upper seat of the switch assembly, the assembly assembly includes rack three 11, rack three 11 is fixedly connected to the upper end of base 1, the upper end of rack three 11 is fixedly connected with cross slide table two 12, the output end of cross slide table two 12 is fixedly connected with feeding clamp 14, feeding clamp 14 is used for butting and installing the upper seat of the switch assembly on the lower seat of the switch assembly.
[0035] The pressing assembly includes rack four 15, rack four 15 is fixedly connected to the upper end of base 1, the upper end of rack four 15 is fixedly connected with downward pressing air cylinder 16, the output end of downward pressing air cylinder 16 is used for pressing the upper end of the switch assembly, the side of rack four 15 is fixedly connected with upward pressing air cylinder 17, the output end of upward pressing air cylinder 17 penetrates through assembly seat 3, and the output end of upward pressing air cylinder 17 is used for pressing the lower end of the switch assembly.
[0036] The model of downward pressing air cylinder 16 and downward pressing air cylinder 16 is SC100X1000, wherein the middle part of the output end of upward pressing air cylinder 17 has an abutting block, the abutting block penetrates through assembly seat 3, and the lower end of the switch assembly is pressed upward.
[0037] Feeding mechanism 13 is used for transporting another part of the switch assembly, which belongs to the prior art, cross slide table two 12 on rack three 11 controls the movement of feeding clamp 14 to transfer the switch assembly on feeding mechanism 13, cross slide table two 12 and feeding clamp 14 are similar to cross slide table one 6 and feeding clamp 7, after assembly, they are transferred to the pressing assembly, downward pressing air cylinder 16 and upward pressing air cylinder 17 on rack four 15 press the upper end and the lower end of the switch assembly at the same time, so that the two parts of the switch assembly are assembled integrally.
[0038] As shown, Figures 1-4 The detection assembly includes rack five 18, rack five 18 is fixedly connected to the upper end of base 1, the side of rack five 18 is fixedly connected with vertical plate 19, the side of vertical plate 19 is fixedly connected with lifting air cylinder 20, the output end of lifting air cylinder 20 is fixedly connected with detection seat 21, detection seat 21 is fixedly connected with detection column 22 for butting and detecting the lower end of the switch assembly, the upper end of rack five 18 is fixedly connected with butting air cylinder 23, the output end of butting air cylinder 23 is fixedly connected with butting seat 24, butting seat 24 is used for butting and detecting the upper end of the switch assembly.
[0039] When the assembled switch assembly moves to the middle of the detection assembly, the output end of the lifting cylinder 20 lifts the detection seat 21, so that the detection column 22 on the detection seat 21 is docked with the lower end of the switch assembly, and at the same time, the docking seat 24 of the docking cylinder 23 docks with the upper end of the switch assembly. The two are docked to detect the conductive performance of the switch assembly.
[0040] As shown in Figures 1-3 , Figure 5 The discharging assembly includes a rack six 25 fixedly connected to the upper end of the machine base 1, a cross sliding table three 28 fixedly connected to the upper end of the rack six 25, a lifting seat 29 fixedly connected to the output end of the cross sliding table three 28, and clamping seats 30 fixedly connected to the lower ends of the lifting seat 29.
[0041] When the switch assembly is detected, it is transferred to one side of the discharging assembly. The cross sliding table three 28 controls the lifting and forward and backward movement of the lifting seat 29. The clamping seats 30 at the bottom clamp the switch assembly on the assembly seat 3 to discharge the switch assembly. The cross sliding table structure of the present application is similar, and the clamping mechanism for clamping the switch assembly is also similar.
[0042] The working principle of the waterproof switch assembly assembling device provided by the present application is as follows:
[0043] The feeding assembly, the dust blowing assembly, the assembling assembly, the pressing assembly, the detection assembly, and the discharging assembly surround the turntable 2. When the turntable 2 drives the switch assembly to rotate, the switch assembly sequentially passes through each assembly, so that the switch assembly is processed in a flow type. The device is distributed in a surrounding type, and the occupied space is reduced compared with a long strip assembly line. The device running steps are as follows: the feeding assembly first transfers the lower seat of the switch assembly to the assembly seat 3 of the turntable 2, the turntable 2 drives the switch assembly to rotate, moves to the dust blowing assembly, the dust blowing assembly blows air to the lower seat of the switch assembly to remove the dust on the surface, then rotates to the assembling assembly, the assembling assembly docks and installs the upper seat of the switch assembly on the lower seat of the switch assembly, moves to the pressing assembly, the pressing assembly presses the upper seat of the switch assembly and the lower seat of the switch assembly to assemble them, and then moves to the detection assembly after assembly. The detection assembly docks the wiring position on the surface of the switch assembly, detects the performance of the switch assembly, and then moves to the discharging assembly for discharging. The switch assembly can be dusted and detected, and the function is more comprehensive.
[0044] The basic principle, main features, and advantages of the present application have been shown and described. It should be understood by those skilled in the art that the present application is not limited by the above examples. The above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application.
Claims
1. A waterproof switch assembly assembly device, comprising a base (1), characterized in that, The upper end of the base (1) is rotatably mounted with a turntable (2), and the upper end of the turntable (2) is fixedly connected with six sets of assembly seats (3). The six sets of assembly seats (3) are arranged in a circular array. The upper end of the base (1) located outside the turntable (2) is sequentially fixedly connected with a feeding component, a dust blowing component, an assembly component, a pressing component, a detection component, and a discharging component. The feeding assembly is used to mount the lower seat of the switch assembly onto the assembly base (3), the dust blowing assembly is used to blow away the dust on the switch assembly, the assembly assembly is used to mount the upper seat of the switch assembly onto the lower seat of the switch assembly, the pressing assembly is used to press and combine the upper seat of the switch assembly and the lower seat of the switch assembly, the detection assembly is used to detect the conductivity of the switch assembly, and the unloading assembly is used to unload the assembled switch assembly.
2. The waterproof switch assembly device according to claim 1, characterized in that, The feeding assembly includes a feeding mechanism (4) and a frame (5). Both the feeding mechanism (4) and the frame (5) are fixed above the base (1). The feeding mechanism (4) is used to transport the lower seat of the switch assembly to a position close to the turntable (2). A cross slide (6) is fixed to the upper end of the frame (5). A feeding clamp (7) for holding the switch assembly is fixed to the output end of the cross slide (6).
3. The waterproof switch assembly device according to claim 1, characterized in that, The dust blowing assembly includes a frame two (8), a cylinder one (9) is fixedly connected to the upper end of the frame two (8), and a dust blower (10) is fixedly connected to the output end of the cylinder one (9). The dust blower (10) is used to blow air to remove dust from the switch assembly on the base.
4. The waterproof switch assembly device according to claim 1, characterized in that, The upper end of the base (1) is fixedly connected to a material conveying mechanism (13) for conveying the upper seat of the switch assembly. The assembly includes a frame three (11), which is fixedly connected to the upper end of the base (1). A cross slide two (12) is fixedly connected to the upper end of the frame three (11). A feeding clamp (14) is fixedly connected to the output end of the cross slide two (12). The feeding clamp (14) is used to connect and install the upper seat of the switch assembly onto the lower seat of the switch assembly. The press assembly includes a frame four (15), which is fixed to the upper end of the base (1). A downward pressing cylinder (16) is fixed to the upper end of the frame four (15). The output end of the downward pressing cylinder (16) is used to press the upper end of the switch assembly. An upward pressing cylinder (17) is fixed to the side of the frame four (15). The output end of the upward pressing cylinder (17) passes through the mounting base (3) and is used to press the lower end of the switch assembly.
5. The waterproof switch assembly device according to claim 1, characterized in that, The detection assembly includes a frame five (18), which is fixed to the upper end of the base (1). A vertical plate (19) is fixed to the side of the frame five (18), and a lifting cylinder (20) is fixed to the side of the vertical plate (19). A detection seat (21) is fixed to the output end of the lifting cylinder (20). A detection column (22) for docking the lower end of the switch assembly is fixed to the detection seat (21). A docking cylinder (23) is fixed to the upper end of the frame five (18), and a docking seat (24) is fixed to the output end of the docking cylinder (23). The docking seat (24) is used for docking detection of the upper end of the switch assembly.
6. The waterproof switch assembly device according to claim 1, characterized in that, The feeding assembly includes a frame six (25), which is fixed to the upper end of the base (1). A cross slide three (28) is fixed to the upper end of the frame six (25). A lifting seat (29) is fixed to the output end of the cross slide three (28). A clamping seat (30) is fixed to both ends below the lifting seat (29).
Citation Information
Patent Citations
Toggle switch assembly machine
CN213672780U