Heat dissipation conductive sponge
By designing a porous structure and telescopic heat conduction channels in the conductive sponge, the heat dissipation path is optimized, solving the problem of low heat dissipation efficiency of conductive sponge and achieving efficient heat conduction and equipment temperature control.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2026-03-24
AI Technical Summary
Conductive sponges suffer from problems in sidewall heat dissipation design, such as long heat conduction paths, small heat dissipation area, heat accumulation, and low heat dissipation efficiency due to deformation.
A porous sponge body was designed, including interconnected heat conduction and heat dissipation channels consisting of vertical holes, horizontal holes, and longitudinal waist holes. Telescopic heat conduction pipes were inserted into the longitudinal waist holes, combined with heat dissipation fins to optimize the heat dissipation path and increase the heat conduction area.
It significantly improves heat dissipation efficiency, ensures that heat is evenly and quickly transferred to the heat dissipation mechanism, prevents heat accumulation and channel blockage, and ensures stable operation of the equipment in high-temperature environments.
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Figure CN224037682U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of conductive sponge, especially relates to a heat dissipation conductive sponge. BACKGROUND
[0002] Conductive sponge is a medium material produced by high polymer composite foaming technology, which has a series of unique properties and applications. Conductive sponge has uniform foaming pore size, softness and elasticity, and no desquamation. Its conductive performance is uniformly distributed, which can protect the device pin and has corrosion resistance, and is an ideal medium material for long-term storage of devices. In addition, the conductive sponge has a long conductive effective period and is not affected by temperature and humidity, and the surface resistance value can be customized according to actual use. The base material of the conductive sponge usually uses a polymer with good elasticity and flexibility, such as polyurethane sponge. The conductive filler is the key ingredient to give the sponge conductivity, and the commonly used conductive fillers include carbon-based materials (such as carbon black, carbon nanotubes, graphene, etc.) and metal-based materials (such as silver, copper, etc.). These materials need to be uniformly dispersed in the matrix to ensure the conductivity of the sponge. The preparation methods include soaking method, spraying method, in-situ growth method and mixing method, etc.
[0003] In actual application, the design of side wall heat dissipation may cause the conduction path of heat in the sponge to be longer, increasing the resistance of heat transfer. Because the sponge material itself has a certain heat insulation performance, the conduction speed of heat in the sponge is relatively slow, so the design of side wall heat dissipation will further exacerbate the low heat dissipation efficiency.
[0004] The design of side wall heat dissipation may limit the effective use of heat dissipation area. The heat dissipation channel is opened in the side wall, which means that the heat dissipation area is relatively small and cannot fully dissipate heat. This will cause the heat to accumulate in the sponge, which will affect the overall heat dissipation effect of the equipment. The conductive sponge may also deform under high temperature environment, further affecting the heat dissipation efficiency. The deformed sponge may cause the heat dissipation channel to be blocked or deformed, making heat transfer more difficult. UTILITY MODEL CONTENTS
[0005] The main purpose of the utility model is to provide a heat dissipation conductive sponge, which can effectively solve the problems in the background art.
[0006] To achieve the above purpose, the technical scheme adopted by the utility model is:
[0007] A heat dissipation conductive sponge, comprising a sponge main body; the sponge main body is sequentially provided with a first anti-static sleeve, a first heat-conducting silica gel, a conductive sponge body, a second heat-conducting silica gel and a second anti-static sleeve from top to bottom.
[0008] The vertical holes, the horizontal holes and the longitudinal waist holes are communicated with each other, and the vertical holes, the horizontal holes and the longitudinal waist holes are heat-conducting and heat-dissipating channels, so that the conductive sponge can dissipate heat conveniently.
[0009] As an optional scheme of the utility model, the cross section of the longitudinal waist hole is designed as an oval shape, and the longitudinal waist hole, the vertical hole and the horizontal hole are perpendicular to each other.
[0010] As an optional scheme of the utility model, a telescopic heat-conducting pipe is inserted into the longitudinal waist hole, and a plurality of insertion holes are formed in the side wall of the telescopic heat-conducting pipe, and the insertion holes are equidistantly distributed on the telescopic heat-conducting pipe, and the insertion holes are opposite to the vertical holes.
[0011] As an optional scheme of the utility model, the vertical holes, the horizontal holes and the longitudinal waist holes are equidistantly distributed on the sponge main body, the diameters of the vertical holes and the horizontal holes are the same, and the diameter of the horizontal hole is consistent with the width of the longitudinal waist hole.
[0012] As an optional scheme of the utility model, the telescopic heat-conducting pipe is divided into a large-diameter heat-conducting hose and a small-diameter heat-conducting hose, a plurality of large-diameter heat-conducting hoses and small-diameter heat-conducting hoses are staggered, the large-diameter heat-conducting hose and the small-diameter heat-conducting hose are connected to the sponge main body through an adhesive, and a heat-conducting channel is formed in the telescopic heat-conducting pipe.
[0013] As an optional scheme of the utility model, the end of the telescopic heat-conducting pipe is provided with a heat-dissipating fin, the heat-dissipating fin is connected to the telescopic heat-conducting pipe through an adhesive, the heat-dissipating fin is divided into a heat-conducting soft strip and a heat-dissipating block, and a plurality of heat-dissipating blocks are equidistantly distributed on the heat-conducting soft strip.
[0014] As an optional scheme of the utility model, a through hole is formed in the heat-dissipating fin, the through hole is communicated with the heat-conducting channel of the telescopic heat-conducting pipe, and the width of the heat-dissipating fin is consistent with the width of the sponge main body.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] The vertical holes, the horizontal holes and the longitudinal waist holes in the conductive sponge constitute high-efficiency heat-conducting and heat-dissipating channels.
[0017] The multiple insertion holes on the telescopic heat-conducting pipeline correspond to the vertical holes, further enhancing the heat dissipation effect. The staggered design of the large-diameter heat-conducting hose and the small-diameter heat-conducting hose not only increases the heat-conducting area but also improves the heat-conducting efficiency. This design enables heat to be quickly conducted from the equipment to the heat dissipation fins.
[0018] The heat dissipation fins are composed of heat-conducting soft strips and multiple equidistantly distributed heat dissipation blocks, maximizing the heat dissipation area. The through holes on the heat dissipation fins communicate with the heat-conducting channels of the telescopic heat-conducting pipeline, ensuring smooth heat transfer. This design not only ensures unobstructed heat dissipation channels but also further improves the heat dissipation efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 It is a display diagram of the heat dissipation mechanism of the utility model;
[0021] Figure 3 It is Figure 2 An enlarged schematic diagram of the middle A;
[0022] Figure 4 It is a display diagram of the sponge main body of the utility model;
[0023] Figure 5 It is a cross-sectional view of the sponge main body of the utility model.
[0024] In the figure: 1, sponge main body; 12, vertical hole; 13, horizontal hole; 14, longitudinal waist hole; 15, first anti-static sleeve; 16, first heat-conducting silica gel; 17, conductive sponge body; 18, second heat-conducting silica gel; 19, second anti-static sleeve; 2, heat dissipation mechanism; 21, telescopic heat-conducting pipeline; 22, insertion hole; 3, heat dissipation fin; 4, through hole. DETAILED DESCRIPTION
[0025] In order to make the technical means, creative features, purposes and effects achieved by the utility model easy to understand, the following further describes the utility model in combination with specific implementation manners.
[0026] As Figure 1 - Figure 5 shown, a heat dissipation conductive sponge mainly includes a sponge main body 1. A series of structural components are arranged in order from the upper end to the lower end of the sponge column body 1, including a first anti-static sleeve 15, a first heat-conducting silica gel 16, a conductive sponge body 17, a second heat-conducting silica gel 18, and a second anti-static sleeve 19. The orderly arrangement of these components provides excellent heat dissipation performance for the heat dissipation conductive sponge.
[0027] To further enhance the heat dissipation effect, the surface of the sponge body 1 is carefully designed with multiple vertical holes 12, horizontal holes 13 and longitudinal waist holes 14. These holes not only communicate with each other, but also form a heat dissipation channel for the conductive sponge. This design enables the conductive sponge to effectively dissipate heat, ensuring temperature control during device operation.
[0028] The cross section of the longitudinal waist hole 14 is designed as an ellipse, which not only increases the heat dissipation area, but also makes the longitudinal waist hole 14, vertical hole 12 and horizontal hole 13 perpendicular to each other. This perpendicular intersection design further optimizes the heat dissipation path and improves the heat dissipation efficiency.
[0029] The heat dissipation mechanism 2 includes a telescopic heat conduction pipe 21 and an insertion hole 22. The telescopic heat conduction pipe 21 is inserted into the channel of the longitudinal waist hole 14. The side wall of the telescopic heat conduction pipe 21 is provided with multiple insertion holes 22, which are equally distributed on the telescopic heat conduction pipe 21 and correspond to the vertical holes 12. This design enables the telescopic heat conduction pipe 21 to perfectly match the heat dissipation channel of the sponge column 1, further enhancing the heat dissipation effect.
[0030] To ensure the uniformity of the heat dissipation effect, multiple vertical holes 12, horizontal holes 13 and longitudinal waist holes 14 are equally distributed on the surface of the sponge body 1. The diameters of the vertical holes 12 and the horizontal holes 13 are the same, and the diameter of the horizontal holes 13 is consistent with the width of the longitudinal waist hole 14. This consistency design ensures the uniformity of the heat dissipation channel, making the heat dissipation effect of the entire sponge body more balanced.
[0031] The telescopic heat conduction pipe 21 is also ingeniously designed, which is divided into large diameter heat conduction hose and small diameter heat conduction hose, and the two kinds of heat conduction hose are staggered. The large diameter heat conduction hose and the small diameter heat conduction hose are connected to the sponge column 1 by adhesive, and the inside of the telescopic heat conduction pipe 21 forms a heat conduction channel. This design not only increases the heat conduction area, but also improves the heat conduction efficiency.
[0032] To further enhance the heat dissipation capacity, the end of the telescopic heat conduction pipe 21 in the same row is provided with a heat dissipation fin 3. The heat dissipation fin 3 is connected with the telescopic heat conduction pipe 21 by adhesive, ensuring the stability of the structure. The heat dissipation fin 3 is composed of a heat conduction soft strip and a heat dissipation block, and multiple heat dissipation blocks are equally distributed on the heat conduction soft strip. This design maximizes the heat dissipation area, effectively improving the heat dissipation efficiency.
[0033] To ensure the smooth passage of the heat dissipation channel, a through hole 4 is provided on the heat dissipation fin 3, which is in communication with the heat conduction channel of the telescopic heat conduction pipe 21. In addition, the width of the heat dissipation fin 3 is consistent with the width of the sponge main body 1. Such design not only ensures the perfect fit of the heat dissipation fin 3 and the sponge main body 1, but also maximizes the heat dissipation area, thereby further improving the heat dissipation effect.
[0034] Use process: Place the heat dissipation conductive sponge above or around the electronic equipment or components that need to be cooled. Ensure that the surface of the heat dissipation conductive sponge is in good contact with the equipment to effectively conduct heat. If the equipment has specific cooling requirements, adjust the position of the heat dissipation conductive sponge to ensure that the heat dissipation holes are aligned with the heat source of the equipment. If the telescopic heat conduction pipe 21 is used, ensure that its insertion hole 22 is aligned with the heat dissipation channel of the sponge column 1 to enhance the heat dissipation effect. Install the heat dissipation fin 3 at the end of the same row of telescopic heat conduction pipes 21 to ensure that the heat dissipation fin 3 is in communication with the heat conduction channel of the heat conduction pipe. Ensure that the through hole 4 on the heat dissipation fin 3 is in communication with the heat conduction channel of the heat conduction pipe to ensure the smooth passage of the heat dissipation channel. During equipment operation, the heat dissipation conductive sponge will conduct heat from the equipment to the heat dissipation fin 3 through its internal heat conduction channel, thereby achieving heat dissipation.
[0035] The heat generated during equipment operation is first conducted to the surface of the heat dissipation conductive sponge. The heat is conducted through the heat dissipation channels of the vertical holes 12, horizontal holes 13 and longitudinal waist holes 14 of the sponge main body 1. The heat flows in the heat conduction channel inside the sponge main body 1, and due to the interconnectivity of the holes, the heat distribution is more uniform. The heat is further conducted to the inside of the telescopic heat conduction pipe 21 through the insertion hole 22 of the telescopic heat conduction pipe 21. The heat conduction channel inside the telescopic heat conduction pipe 21 conducts heat from the large-diameter heat conduction hose to the small-diameter heat conduction hose, improving the heat conduction area and efficiency. The heat is finally conducted to the heat dissipation fin 3, and the multiple heat dissipation blocks on the heat dissipation fin 3 dissipate heat to the surrounding environment. The through hole 4 on the heat dissipation fin 3 ensures that heat can be smoothly transferred from the heat conduction pipe to the fin, further improving the heat dissipation efficiency. Throughout the process, the heat conduction channel design of the heat dissipation conductive sponge optimizes the heat dissipation path, improves the heat dissipation efficiency, and ensures that the temperature of the equipment during operation is controlled within a safe range.
[0036] It is to be noted that, in the present document, relational terms such as first and second, and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. The terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises... a" does not, without more constraints, exclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.
[0037] The basic principle and main features of the present application and the advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only to illustrate the principle of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A heat dissipating electrically conductive sponge comprising a sponge body (1), characterized in that: The sponge main body (1) is sequentially provided from top to bottom with a first anti-static sleeve (15), a first heat-conducting silica gel (16), a conductive sponge body (17), a second heat-conducting silica gel (18) and a second anti-static sleeve (19). The sponge main body (1) is provided with vertical holes (12), horizontal holes (13) and longitudinal waist holes (14), which are in communication with each other, and the vertical holes (12), the horizontal holes (13) and the longitudinal waist holes (14) are heat dissipation channels for the conductive sponge.
2. The heat dissipating conductive sponge according to claim 1, wherein: The longitudinal waist hole (14) is in the form of an ellipse in cross section, and the longitudinal waist hole (14), the vertical hole (12) and the horizontal hole (13) are perpendicular to each other.
3. The heat dissipating conductive sponge according to claim 2, wherein: The longitudinal waist hole (14) is provided with a telescopic heat-conducting pipe (21) inserted therein, and the sidewall of the telescopic heat-conducting pipe (21) is provided with a plurality of insertion holes (22) which are equidistantly distributed on the telescopic heat-conducting pipe (21), and the insertion holes (22) are opposite to the vertical holes (12).
4. The heat dissipating conductive sponge according to claim 3, wherein: The vertical holes (12), the horizontal holes (13) and the longitudinal waist holes (14) are equidistantly distributed on the sponge main body (1), and the vertical holes (12) and the horizontal holes (13) have the same diameter, and the diameter of the horizontal holes (13) is consistent with the width of the longitudinal waist holes (14).
5. The heat dissipating conductive sponge according to claim 4, wherein: The telescopic heat-conducting pipe (21) is divided into large-diameter heat-conducting hoses and small-diameter heat-conducting hoses, and a plurality of large-diameter heat-conducting hoses and small-diameter heat-conducting hoses are staggered, and the large-diameter heat-conducting hoses and the small-diameter heat-conducting hoses are connected to the sponge main body (1) by an adhesive, and the telescopic heat-conducting pipe (21) forms a heat-conducting channel inside.
6. The heat dissipating conductive sponge according to claim 5, wherein: The end of the telescopic heat-conducting pipe (21) is provided with a heat dissipation fin (3), and the heat dissipation fin (3) is connected to the telescopic heat-conducting pipe (21) by an adhesive, and the heat dissipation fin (3) is divided into a heat-conducting soft strip and a heat dissipation block, and a plurality of heat dissipation blocks are equidistantly distributed on the heat-conducting soft strip.
7. The heat dissipating conductive sponge according to claim 6, wherein: The heat dissipation fin (3) is provided with a through hole (4) which is in communication with the heat-conducting channel of the telescopic heat-conducting pipe (21), and the width of the heat dissipation fin (3) is consistent with the width of the sponge main body (1).