Full-automatic production line for yellow persimmon cold freshly squeezed primary pulp

Abstract

The utility model discloses a full-automatic production line of yellow persimmon chilled freshly squeezed primary pulp, which comprises a feeding machine, a cleaning machine, a feeding conveying line, a slicing machine, a roller press, a peeling machine, a seed filtering machine, a temporary storage tank, a sterile filling machine, a discharging conveying belt and an instant freezer, the feeding machine is in butt joint with the cleaning machine, the cleaning machine is in butt joint with the feeding conveying line, the feeding conveying line is in butt joint with the slicing machine, and the slicing machine is in butt joint with the roller press. A roller press is arranged below the slicing machine, the roller press is in butt joint with a peeler, the peeler is in butt joint with a seed filter, the seed filter is in butt joint with a temporary storage tank, the temporary storage tank is connected with a sterile filling machine through a pipeline, the sterile filling machine is in butt joint with a discharging conveying belt, and the discharging conveying belt is in butt joint with an instant freezer. The production line mainly comprises the steps of cooling, cleaning, draining, slicing, rolling, peeling, seed filtering, filling and quick-freezing warehousing, so that the processing efficiency of the yellow persimmon chilled freshly squeezed primary pulp is greatly improved, the large-batch processing requirement is met, the manual operation is reduced, and the production cost is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to fruit and vegetable deep processing technical field, concretely is a kind of yellow persimmon cold fresh original pulp full-automatic production line. BACKGROUND

[0002] Yellow persimmon is the geographical indication product of Wuyuan County, Bayannur City, Inner Mongolia Autonomous Region, and has been mainly eaten fresh.

[0003] Yellow persimmon cold fresh original pulp can be directly eaten, can also be made into jam and bread.

[0004] In recent years, the output of yellow persimmon increases, and on-site processing becomes an urgent demand.

[0005] Therefore, we propose a kind of yellow persimmon cold fresh original pulp full-automatic production line to solve the problems raised in the above. UTILITY MODEL CONTENTS

[0006] The utility model aims at providing a kind of yellow persimmon cold fresh original pulp full-automatic production line to solve the problems raised in the above background.

[0007] To achieve the above object, the utility model provides the following technical scheme: a kind of yellow persimmon cold fresh original pulp full-automatic production line, comprising: feeding machine, cleaning machine, feeding conveying line, slicing machine, roller press, peeling machine, filter seed machine, temporary storage tank, aseptic filling machine, discharging conveyor belt and quick freezer;

[0008] The feeding machine is connected to the cleaning machine, the cleaning machine is connected to the feeding conveying line, the feeding conveying line is connected to the slicing machine, the roller press is arranged below the slicing machine, the roller press is connected to the peeling machine, the peeling machine is connected to the filter seed machine, the filter seed machine is connected to the temporary storage tank, the temporary storage tank is connected to the aseptic filling machine through a pipeline, the aseptic filling machine is connected to the discharging conveyor belt, and the discharging conveyor belt is connected to the quick freezer.

[0009] Among them:

[0010] The cleaning machine is provided with an electric fruit pressing roller brush, the bristles of the fruit pressing roller brush are made of nylon PA6, the single filament diameter is 0.3-0.6mm, the hair length is 40-60mm, and the water surface of the cleaning machine is controlled at the center of the fruit pressing roller brush shaft;

[0011] A shower machine is arranged above the front half of the feeding conveying line, and a recovery water tank is arranged below, the recovery water tank is connected to the cleaning machine and is additionally provided with an adjusting valve;

[0012] The slicing machine comprises two groups of circular blades with a diameter of 200-300mm, which are overlapped by 10mm, the blade spacing is 20-30mm, and a fixed comb is arranged for material guiding;

[0013] The roller press comprises two sets of oppositely rotating rollers, blades with a six-elliptical-blade-shaped cross section are arranged on the rollers, and the two sets of rollers are respectively driven by independent motors and reducers;

[0014] The inner wall of the roller of the peeling machine is provided with a first screen with a pore diameter of 4-6 mm, and the lower end of the right part of the roller is provided with a residue discharge port;

[0015] The inner wall of the box body of the seed filtering machine is provided with a second screen with a pore diameter of 1-3 mm;

[0016] The pipeline between the temporary storage tank and the sterile filling machine is detachably assembled, and the internal welding opening is polished;

[0017] The quick freezer is controlled by a PLC program, and the central temperature of the yellow persimmon original pulp is reduced to-30 DEG C within 1 hour and reaches-18 DEG C within 4 hours.

[0018] Preferably, the height control brush is arranged at the butt joint of the feeding conveying line and the slicing machine.

[0019] Preferably, the spacing between the baffles of the feeding conveying line is 254 mm, and the motor is a constant torque and constant power variable frequency speed regulating motor.

[0020] Preferably, the main shaft of the peeling machine is connected to the driving motor through a belt pulley transmission assembly, and drives the first scraper to rotate to centrifugally separate the pulp and the pomace.

[0021] Preferably, the rotating shaft of the seed filtering machine drives the scraper supporting arm and the second scraper to realize the separation of the fruit seeds and the fruit pulp.

[0022] Compared with the prior art, the beneficial effects of the utility model are:

[0023] The full-automatic production line automatically completes the production of the yellow persimmon cold fresh original pulp product without the participation of personnel, and the main process of the production line includes cooling, cleaning, draining, slicing, roller pressing, peeling, seed filtering, filling and quick freezing into the warehouse, so that the efficiency of the yellow persimmon cold fresh original pulp processing is greatly improved, the processing demand of large batches is met, manual operation is reduced, and the production cost is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 It is a structural schematic view of the utility model;

[0025] Figure 2 It is a side view of the quick freezer in the utility model;

[0026] Figure 3 It is a partial enlarged view of the feeding machine, the cleaning machine and the feeding conveying line in the utility model;

[0027] Figure 4It is the side view of the slicing machine in the utility model;

[0028] Figure 5 It is the top view of the slicing machine in the utility model;

[0029] Figure 6 It is the top view of the roller press in the utility model;

[0030] Figure 7 It is the side view of the roller in the utility model;

[0031] Figure 8 It is the side perspective view of the peeling machine in the utility model;

[0032] Figure 9 It is the side perspective view of the seed filtering machine in the utility model.

[0033] In the drawing: 1, feeding machine; 2, cleaning machine; 21, drain valve; 22, fruit pressing brush; 3, feeding conveying line; 31, shower machine; 4, slicing machine; 41, blade; 42, comb; 5, roller press; 51, motor; 52, speed reducer; 53, roller; 6, peeling machine; 61, roller; 62, first feeding hopper; 63, main shaft; 64, belt pulley transmission assembly; 65, first scraper; 66, first screen; 67, discharging hopper; 68, slag discharge port; 7, seed filtering machine; 71, second feeding hopper; 72, box body; 73, rotating shaft; 74, scraper support arm; 75, second scraper; 76, second screen; 77, discharge port; 8, temporary storage tank; 9, conveying pump; 10, sterile filling machine; 11, discharging conveying belt; 12, quick freezer. DETAILED DESCRIPTION

[0034] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0035] Please refer to Figures 1-9 The utility model provides a kind of technical scheme: a kind of yellow persimmon cold fresh original pulp full-automatic production line, it includes: feeding machine 1, cleaning machine 2, feeding conveying line 3, slicing machine 4, roller press 5, peeling machine 6, seed filtering machine 7, temporary storage tank 8, sterile filling machine 10, discharging conveying belt 11 and quick freezer 12;

[0036] The loading machine 1 is connected to the cleaning machine 2, the cleaning machine 2 is connected to the loading conveying line 3, the loading conveying line 3 is connected to the slicing machine 4, the roller press 5 is arranged below the slicing machine 4, the roller press 5 is connected to the peeling machine 6, the peeling machine 6 is connected to the seed filtering machine 7, the seed filtering machine 7 is connected to the temporary storage tank 8, the temporary storage tank 8 is connected to the sterile filling machine 10 through a pipeline, the sterile filling machine 10 is connected to the unloading conveying belt 11, and the unloading conveying belt 11 is connected to the quick freezer 12.

[0037] According to the principles of botany and food processing, cooling is the best method to preserve the nutrition, taste and color of Huangpishi. GB 8863 clearly stipulates that food should not be stored in an environment with a temperature of 10 to 60 degrees, otherwise Huangpishi and its original pulp will quickly rot and deteriorate. Huangpishi harvested from the field is placed in plastic baskets, and the trays are placed at a large interval. The distance between the two baskets is kept above 100 mm, and the Huangpishi is quickly cooled in a temperature-controlled cold storage with circulating cold air. The temperature of the cold air is 0-5℃, and the peripheral wind speed is not less than 1m / s. Within 2 hours, the center temperature of Huangpishi can be reduced to 0-10℃.

[0038] After cooling, Huangpishi is taken out and placed on the loading machine 1 to be loaded into the cleaning machine 2.

[0039] The cleaning machine 2 is specially designed for cleaning Huangpishi. The cleaning machine 2 is equipped with an electric fruit pressing roller brush 22 to press Huangpishi below the water surface for cleaning. The bristles of the pressing roller brush 22 are made of nylon PA6, with a single filament diameter of 0.3-0.6mm and a bristle length of 40-60mm. The water surface of the washing tank is controlled at the center of the brush shaft to press and float Huangpishi and clean it. The bottom of the cleaning machine 2 is equipped with a drain valve 21 to drain the water after washing.

[0040] One end of the loading conveying line 3 is inserted into the cleaning machine 2 to transfer the cleaned Huangpishi to the slicing machine 4. A spraying machine 31 is arranged above the front half of the loading conveying line 3, and a recovery tank is arranged below the loading conveying line 3. The recovery tank is connected to the cleaning machine 2 to recover the water sprayed by the spraying machine 31 and the water drained from the back half for secondary use. The connection between the cleaning machine 2 and the recovery tank is provided with a drain outlet equipped with a regulating valve to control the flow rate. The excess water is discharged through the drain outlet to maintain the stable liquid level of the cleaning machine 2, ensuring that the cleaning of Huangpishi meets the standards. The total number of microorganisms is controlled below 1000 CFU / g, which is much lower than the standard of GB 31121 that the total number of colonies is ≤25000 CFU / g.

[0041] The upper baffle of the loading conveying line 3 is provided with a height control brush, which rotates in the opposite direction. The excess Huangpishi will be brushed down. The upper baffle ensures that there is only one layer of Huangpishi on the loading conveying line 3 entering the slicing machine 4.

[0042] The loading conveying line 3 is provided with loading baffles at equal intervals, the interval of the baffles is 254mm, the conveying chain motor is selected as a constant torque, constant power variable frequency speed regulating motor, the feeding speed can be flexibly adjusted according to the size of each batch of yellow persimmon fruits, the feeding is stable, and the product quality is ensured.

[0043] The purpose of the slicing machine 4 is to separate the yellow persimmon peel in the form of large pieces as much as possible, so as to reduce the number of peel debris in the finished product fruit pulp, the slicing machine 4 comprises two groups of circular blades 41 with a diameter of 200-300mm, which are overlapped by 10mm, rotate oppositely, and the distance between the blades 41 is 20-30mm.

[0044] The slicing machine 4 further comprises a comb 42 which is fixedly arranged relative to the blades 41 and used for receiving and guiding the cut yellow persimmon so as to vertically fall into the roller press 5 below.

[0045] The purpose of the roller press 5 is to thoroughly crush the yellow persimmon pulp without damaging the peel, so as to fully prepare for the next step of separating the peel, the roller press 5 comprises two groups of oppositely rotating rollers 53, the rollers 53 are provided with a plurality of blades, the cross section of the blade is designed in the shape of six elliptical blades, the two rollers 53 of the roller press are respectively provided with a motor 51 and a speed reducer 52, the purpose is to ensure that each piece of yellow persimmon pulp can be crushed without breaking the yellow persimmon peel.

[0046] The peeling machine 6 is a device for separating the yellow persimmon peel, which comprises a roller 61, one side of the roller 61 is provided with a first feeding hopper 62, the first feeding hopper 62 is connected with the outlet of the roller press 5, the roller 61 is provided with a main shaft 63 rotating therein, the main shaft 63 is provided with a first scraper 65, the end of the main shaft 63 is connected with a driving motor through a belt pulley transmission assembly 64, the driving motor drives the main shaft 63 to rotate, and drives the first scraper 65 to rotate, the inner wall of the roller 61 is provided with a first screen 66, the lower end of the roller 61 is fixedly provided with a discharge hopper 67, the lower end of the right part of the roller 61 is provided with a residue discharge port 68, the pore size of the first screen 66 is 4-6mm, the cut yellow persimmon pulp enters the roller 61 through the first feeding hopper 62, the yellow persimmon pulp is thrown out of the first screen 66 by the rotation centrifugal force of the first scraper 65, is collected by the discharge hopper 67 and is sent to the seed filtering machine 7, and the filtered residue is discharged through the residue discharge port 68.

[0047] The filter seed machine 7 comprises a box body 72, a second feeding hopper 71 is installed on the upper end of the box body 72, a discharge port 77 is installed on the lower end of the box body 72, a motor-driven rotating shaft 73 is arranged in the box body 72, a scraper supporting arm 74 is installed on the rotating shaft 73, a second scraper 75 is installed on the end of the scraper supporting arm 74, a second screen 76 is arranged on the inner wall of the box body 72, the pore size of the second screen 76 is 1-3mm, and the method of the peeling machine 6 is similar, the motor-driven rotating shaft 73 of the filter seed machine 7 rotates at high speed, drives the second scraper 75 to rotate, throws the fruit pulp to the second screen 76, realizes the separation of the yellow persimmon seeds, and the separated fruit pulp is discharged from the discharge port 77, and the yellow persimmon seeds are discharged from the outlet on the side of the box body 72.

[0048] The temporary storage tank 8 is connected to the discharge port 77, receives and temporarily stores the fruit pulp, and then is transported to the sterile filling machine 10 by a pipeline to be filled into a bag, a conveying pump 9 is installed on the pipeline, the inside of each welding opening of the pipeline is polished, and the pipeline is of a detachable assembly type, so that it is convenient to disassemble and clean.

[0049] The yellow persimmon enters the factory through the cooling device and is cooled to 0-10 DEG C, the washing water is also cooled to 0-10 DEG C through the cooling device, the pipeline is designed to be heat-preserved in the processing process, the filling temperature is not more than 10 DEG C, and after filling, the yellow persimmon directly enters the quick freezer 12 and is frozen to-30 DEG C, the center of the yellow persimmon pulp bag passes through the maximum ice crystal zone within 1 hour, and reaches-18 DEG C within 4 hours, and the above temperature control parameters are stored in the PLC program of the control center and are realized step by step through each refrigeration unit.

[0050] The contents not described in detail in the specification belong to the prior art known by the person skilled in the art.

[0051] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A full-automatic production line for cold fresh squeezing of persimmon pulp, characterized in that, The application relates to a kind of processing system of yellow persimmon, including: The feeding machine (1) is connected with the cleaning machine (2), the cleaning machine (2) is connected with the feeding conveying line (3), the feeding conveying line (3) is connected with the slicing machine (4), the roller press (5) is arranged below the slicing machine (4), the roller press (5) is connected with the peeling machine (6), the peeling machine (6) is connected with the seed filter (7), the seed filter (7) is connected with the temporary storage tank (8), the temporary storage tank (8) is connected with the sterile filling machine (10) through a pipeline, the sterile filling machine (10) is connected with the discharging conveying belt (11), and the discharging conveying belt (11) is connected with the quick freezer (12). The cleaning machine (2) is provided with an electric fruit pressing roller brush (22), the bristles of the fruit pressing roller brush (22) are made of nylon PA6, the single wire diameter is 0.3-0.6 mm, the bristle length is 40-60 mm, and the water surface of the cleaning machine (2) is controlled at the axis of the fruit pressing roller brush (22); The feeding conveying line (3) is provided with a shower machine (31) above the front half, and is provided with a recovery water tank below, the recovery water tank is connected with the cleaning machine (2) and is additionally provided with an adjusting valve; The slicing machine (4) comprises two groups of circular blades (41) with a diameter of 200-300 mm, the circular blades (41) are overlapped by 10 mm, the distance between the circular blades (41) is 20-30 mm, and a fixed comb (42) is arranged for guiding materials; The roller press (5) comprises two groups of oppositely rotating rollers (53), the rollers (53) are provided with six elliptical blade-shaped blades in section, and the two groups of rollers (53) are driven by independent motors (51) and speed reducers (52) respectively; The inner wall of the roller (61) of the peeling machine (6) is provided with a first screen (66) with a pore diameter of 4-6 mm, and the right lower end of the roller (61) is provided with a residue discharge port (68); The inner wall of the box (72) of the seed filter (7) is provided with a second screen (76) with a pore diameter of 1-3 mm; The pipeline between the temporary storage tank (8) and the sterile filling machine (10) is detachably assembled, and the internal welding opening is polished; The quick freezer (12) is controlled by a PLC program, the temperature of the yellow persimmon pulp is reduced to-30 DEG C in 1 hour, and the temperature is reduced to-18 DEG C in 4 hours. A height control brush is arranged at the joint between the feeding conveying line (3) and the slicing machine (4), and the height control brush is reversely rotated to adjust the material layer height. The distance between the baffles of the feeding conveying line (3) is 254 mm, and the motor is a constant torque and constant power variable frequency speed regulation motor.

2. The production line according to claim 1, characterized in that, The main shaft (63) of the peeling machine (6) is connected with a driving motor through a belt pulley transmission assembly (64), drives the first scraper (65) to rotate and centrifugally separates the pulp and the residue.

3. The production line according to claim 1, characterized in that, The rotating shaft (73) of the seed filter (7) drives the scraper support arm (74) and the second scraper (75), so that the fruit seeds and the fruit pulp are separated.

4. The production line according to claim 1, characterized in that, ​ 5. The production line according to claim 1, characterized in that, ​

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