Leaf filter top safety belt suspension device

By designing a top safety belt suspension device for the leaf filter, a stable safety belt suspension point is provided, and rotation is allowed to adapt to different working positions. This solves the problem of stable suspension points in existing technologies, achieving high safety and production efficiency.

CN224039823UActive Publication Date: 2026-03-27ZHANHUA HUIHONG NEW MATERIAL CO LTD +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

In the existing technology, there is a lack of reliable safety belt suspension facilities when repairing leaf filters and replacing filter cloths, which leads to a high risk of falling from heights and affects the safety of operators and production efficiency.

Method used

Design a top safety belt suspension device for a leaf filter, including a fixed base, support column, rotating bracket, lifting lug, suspension bracket and safety belt hook. It is lifted and fixed to the leaf filter by an electric hoist, providing a stable safety belt suspension point and allowing the rotating bracket to be adjusted to adapt to different working positions.

Benefits of technology

It effectively reduces the risk of falls from heights, improves operational convenience and efficiency, ensures personnel safety, reduces accident losses, and enhances production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of mechanical engineering, in particular to a leaf filter top safety belt suspension device. A leaf filter top safety belt suspension device comprises a fixed base, a support pillar, a rotary support, a lifting lug, a suspension support and a safety belt hook. The support pillar is vertically arranged above the fixed base; the rotating bracket is arranged at the top of the bracket supporting column; the lifting lug is mounted on the rotating bracket; the suspension bracket is arranged on the rotary bracket; and the safety belt hooks are respectively arranged on the suspension bracket. According to the utility model, the risk of falling from a high place is effectively reduced, the operation flexibility and efficiency are improved, the stable bearing and durability are ensured, the device is suitable for simultaneous operation of multiple persons, and safe and efficient guarantee is provided for related operation of the leaf filter.
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Description

TECHNICAL FIELD

[0001] The utility model relates to mechanical engineering technical field especially relates to a leaf filter top safety belt suspension device. BACKGROUND

[0002] In the field of chemical production, the leaf filter is a kind of key equipment, and its internal structure maintenance and filter cloth replacement work are extremely common and crucial.Taking 598# leaf filter as an example, when replacing filter cloth, there are many safety hazards in the working environment.

[0003] From the spatial layout, the leaf filter is usually at a high position, and the working surface space is limited.In actual operation, due to the need for multiple people to work together, the site personnel are concentrated, resulting in a narrow activity area, which not only increases the risk of collision between personnel, but also makes it difficult for personnel to move flexibly in limited space.

[0004] In terms of safety protection, the prior art has significant defects.During the maintenance of the internal structure of 598# leaf filter or the replacement of leaf filter filter cloth, there is always a lack of reliable safety belt suspension facilities.When working at a high place, workers cannot stably hang safety belts, and are completely exposed to the risk of falling from a high place.Once an accident such as stumbling or unstable center of gravity occurs, the personnel are likely to fall from a high place, causing serious injury accidents.This not only directly threatens the life safety of workers, but also causes production interruption due to personnel injury, resulting in huge economic losses to enterprises, including medical compensation, equipment idle cost, production delay loss, etc.

[0005] Moreover, due to the lack of suitable safety belt suspension device, the psychological pressure of workers is huge when working, and they are always worried about their safety, which cannot fully engage in work, thereby affecting the efficiency and quality of maintenance and replacement work, and indirectly affecting the production efficiency of enterprises.Therefore, it is urgent to develop a device that can effectively solve the safety belt suspension problem during the maintenance and replacement of leaf filter. UTILITY MODEL CONTENTS

[0006] The utility model aims at providing a leaf filter top safety belt suspension device to solve the problems raised in the above background technology.

[0007] A leaf filter top safety belt suspension device, comprising a fixed base, a support column, a rotating support, an ear, a suspension support and a safety belt hook.

[0008] The support column is vertically arranged above the fixed base, the rotating support is arranged at the top of the support column, the ear is installed on the rotating support, the suspension support is arranged on the rotating support, and the safety belt hook is installed on the suspension support.

[0009] Further, the fixed base is a plate structure.

[0010] Further, the fixed base is provided with bolt fixing points

[0011] Further, the number of bolt fixing points is several, and the bolt fixing points are uniformly distributed at the edge positions of the fixed base.

[0012] Further, the rotating support is disc-shaped or polygonal disc-shaped, and the lifting lugs are located at the edge positions of the disc-shaped structure of the rotating support.

[0013] Further, the suspension supports are vertically arranged on the upper surface of the rotating support, and there are at least two suspension supports and they are symmetrically distributed, the suspension supports are rod-shaped structures, one end of which is connected with the rotating support, and the other end of which extends outward.

[0014] Further, the safety belt hooks are provided with several, and each suspension support is provided with at least two safety hooks.

[0015] Further, the area of the fixed base is greater than the cross-sectional area of the bottom of the support column, and the diameter of the rotating support is greater than the diameter of the top of the support column.

[0016] Further, the lifting lugs and the rotating support are connected through welding or high-strength bolts, and the connection position is located at the edge of the rotating support and on the outside of the suspension support.

[0017] Further, the materials of the support column, the rotating support and the suspension support are high-strength steel materials, and the connection parts between the support column, the rotating support and the suspension support are subjected to reinforced welding treatment.

[0018] Compared with the prior art, the utility model has the beneficial effects of:

[0019] 1. Strengthen the safety protection effect: the device provides a reliable safety belt suspension solution for the high-altitude operating personnel of the leaf filter. In the high-risk operation of replacing filter cloth, the safety belt can be stably suspended on the specially designed hook, ensuring that the personnel are always in a safe protection state, effectively reducing or even eliminating the possibility of high-altitude falling accidents, effectively protecting the life safety of the personnel, and reducing the personnel casualty compensation and production stagnation loss that the enterprise may face due to safety accidents.

[0020] 2. Improve the convenience and efficiency of operation: the unique rotating support structure allows the operating personnel to flexibly adjust the position according to the operation requirements after buckling the safety belt, and easily reach all corners of the upper part of the leaf filter. Whether it is single fine operation or double cooperative operation, it is not necessary to frequently move or reinstall the suspension device, greatly improving the smoothness and efficiency of operation, helping to shorten the operation period of repairing and replacing filter cloth, and improving the overall maintenance efficiency of the production equipment of the enterprise.

[0021] 3. Ensure stable load bearing and durability: The fixed base has a large force area and is firmly fixed by bolts, which can withstand large weight and various external force impacts during operation. The overall device structure is reasonably designed, the components are stably connected, the selected materials have good strength and durability, and can maintain stable performance in long-term frequent use, reduce safety hazards and maintenance costs caused by device failure or damage, and provide long-term and reliable protection for enterprise safety production.

[0022] 4. Adapt to multi-person simultaneous operation scene: Equipped with four safety belt hooks (A1, A2, B1, B2), which can simultaneously meet the safety protection needs of two people working on site. In a team collaboration work environment, time delays caused by personnel working in sequence are effectively avoided, the utilization efficiency of human resources is improved, the filter machine maintenance and filter cloth replacement work can be efficiently and orderly carried out, and the production and operation efficiency of the enterprise is improved. BRIEF DESCRIPTION OF DRAWINGS

[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, a brief introduction will be given below to the drawings needed to be used in the embodiment or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.

[0024] Figure 1 Figure 1 is a top view of the safety belt suspension device for the top of the leaf filter machine;

[0025] Figure 2 Figure 2 is a front view of the safety belt suspension device for the top of the leaf filter machine;

[0026] Wherein: fixed base 1, support column 2, rotating support 3, lifting lug 4, suspension support 5, safety belt hook 6, bolt fixing point 11, first suspension support 51, second suspension support B 52, first safety belt hook 61, second safety belt hook 62, third safety belt hook 63, fourth safety belt hook 64. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present application will be described in detail below with reference to the drawings in the present application. Obviously, the described embodiments are only some embodiments of the present application, not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the present application.

[0028] The technical solutions in the embodiments of the present application will be described in detail below with reference to the drawings in the present application. Obviously, the described embodiments are only some embodiments of the present application, not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the present application. Figure 1 to the drawings Figure 2And specific embodiments, detailed discussion of the utility model:

[0029] As Figures 1-2 Indicated, a leaf filter machine top safety belt suspension device, including fixed base 1, support column 2, rotating support 3, lug 4, suspension bracket 5, safety belt hook 6;

[0030] Support column 2 is vertically arranged above fixed base 1, and its bottom is connected with fixed base 1;Rotating support 3 is arranged at the top of support column 2, and can rotate relative to support column 2;Lug 4 is installed on rotating support 3, and is located at the position close to the outside of rotating support 3;Suspension bracket 5 is arranged on rotating support 3, and is distributed along the circumference of rotating support 3;Safety belt hook 6 is installed on suspension bracket 5 respectively, for suspending safety belt.

[0031] Further, the fixed base 1 is a plate structure, which can increase the fixing area.

[0032] Further, the fixed base 1 is provided with bolt fixing point 11, which is used for the close connection of the fixed base and the leaf filter machine.

[0033] Further, the number of bolt fixing points 11 is several, and the bolt fixing points 11 are uniformly distributed at the edge position of the fixed base 1, further increasing the stability of the device, ensuring that the whole device will not displace in the running process, providing a stable foundation support for subsequent hoisting operation, and avoiding safety accidents caused by unstable base.

[0034] Further, the rotating support 3 is disc-shaped or polygonal disc-shaped, the lug 4 is located at the edge position of the disc-shaped structure of the rotating support 3, and the opening direction of the lug 4 is upward, facilitating the lifting of the electric hoist.

[0035] Further, the suspension bracket 5 is vertically arranged on the upper surface of the rotating support 4, and at least two suspension brackets 5 are symmetrically distributed, the suspension bracket 5 is a rod-shaped structure, one end of which is connected with the rotating support, and the other end extends outward.

[0036] Further, the safety belt hook 6 is provided with several, and each suspension bracket 5 is provided with at least two and more than two safety hooks 6.

[0037] Further, the area of the fixed base 1 is greater than the cross-sectional area of the bottom of the support column 2, so as to increase the contact area with the installation foundation and improve the carrying capacity;The diameter of the rotating support 3 is greater than the diameter of the top of the support column 2.

[0038] Further, the lug 4 and the rotating support 3 are connected by welding or high-strength bolt connection, the connection position is located at the edge of the rotating support 3 and outside the hanging support, which ensures the force balance of the rotating support during lifting and avoids the shaking of the device.

[0039] Further, the materials of the support column 2, the rotating support 3 and the hanging support 5 are high-strength steel materials, and the connection parts between the support column 2, the rotating support 3 and the hanging support 5 are subjected to reinforced welding treatment.

[0040] Working principle:

[0041] Before the internal structure maintenance or filter cloth replacement operation of the leaf filter is performed, the electric hoist is first connected with the lug 4 of the device. Through the lifting action of the electric hoist, the whole device is lifted and moved to the fixed pressure relief pipeline above the leaf filter. Then, the fixed base 1 of the device is placed stably, and the fixed base 1 is firmly fixed on the pressure relief pipeline by using the bolt through the bolt fixing point 11, so as to ensure that the whole device will not be displaced during the operation.

[0042] Before the operation personnel climb to the top of the leaf filter for operation, the double hooks of the safety belt carried by the operation personnel are hung on the first safety belt hook 61 and the second safety belt hook 62, or the third safety belt hook 63 and the fourth safety belt hook 64. The first safety belt hook 61 and the second safety belt hook 62 are on the first hanging support 51, and the third safety belt hook 63 and the fourth safety belt hook 64 are on the second hanging support 52, and the hanging support 5 is arranged on the rotating support 3. Since the rotating support 3 can rotate relative to the support column 2, when the operation personnel operate at different positions on the top of the leaf filter, the movement of the body of the personnel will drive the safety belt, and then the rotating support will rotate within a certain range. This rotating process can adjust the position of the operation personnel, so that the personnel can conveniently reach each part of the upper part of the leaf filter for maintenance or filter cloth replacement operation, while ensuring that the safety belt is always in an effective protection state, preventing the personnel from falling from a high place due to accidental loss of balance. During the whole process, the fixed base 1 bears the weight of the operation personnel and various forces generated during the operation, and transmits the force to the installation foundation through the support column 2, so as to ensure the stability and safety of the device.

[0043] The above further describes the utility model by means of specific embodiments, but it should be understood that the specific description here should not be understood as the limitation of the essence and scope of the utility model, and various modifications of the above embodiments made by ordinary skilled personnel in the art after reading the specification all belong to the scope protected by the utility model.

Claims

1. A leaf filter top safety belt suspension device, characterized in that, The fixed base, the support column, the rotating support, the lifting lug, the hanging support and the safety belt hook are included. The support column is vertically arranged above the fixed base; the rotating support is arranged on the top of the support column; the lifting lug is installed on the rotating support; the hanging support is arranged on the rotating support; and the safety belt hook is installed on the hanging support.

2. The leaf filter top safety belt suspension device according to claim 1, characterized in that The fixed base is in a plate structure.

3. The leaf filter top safety belt suspension device according to claim 1, characterized in that, The fixed base is provided with bolt fixing points.

4. The leaf filter top safety belt suspension device according to claim 3, characterized in that The number of the bolt fixing points is several, and the bolt fixing points are uniformly distributed on the edge of the fixed base.

5. The leaf filter top safety belt suspension apparatus of claim 1 wherein, The rotating support is in a disc or polygonal disc structure, and the lifting lug is located on the edge of the disc structure of the rotating support.

6. The leaf filter top safety belt suspension apparatus of claim 1 wherein, The hanging support is vertically arranged on the upper surface of the rotating support, and at least two hanging supports are symmetrically distributed, and the hanging support is in a rod structure, one end of which is connected with the rotating support, and the other end of which extends outward.

7. The leaf filter top safety belt suspension apparatus of claim 1 wherein, The safety belt hook is provided with several, and each hanging support is provided with at least two safety belt hooks.

8. The leaf filter top safety belt suspension apparatus according to claim 1, wherein, The area of the fixed base is greater than the cross-sectional area of the bottom of the support column; and the diameter of the rotating support is greater than the diameter of the top of the support column.

9. The leaf filter top safety belt suspension apparatus of claim 1 wherein, The lifting lug and the rotating support are connected by welding or high-strength bolt, and the connection position is located on the edge of the rotating support and outside the hanging support.

10. The leaf filter top safety belt suspension apparatus of claim 1 wherein, The materials of the support column, the rotating support and the hanging support are high-strength steel, and the connection parts between the support column, the rotating support and the hanging support are subjected to reinforced welding treatment.