Blending mechanism for producing novel slow-release element fertilizer rich in trace elements
By designing a combination of spiral belts and scrapers inside the tank, along with a quantitative feeding system, the problems of uneven material mixing and adhesion in traditional blending mechanisms are solved. This achieves uniform blending and convenient cleaning of micronutrient fertilizers, reducing production costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2026-03-27
AI Technical Summary
Traditional blending mechanisms struggle to achieve uniform mixing of trace elements and base fertilizers. Materials tend to adhere to the inner wall of the tank, leading to uneven mixing and waste, which affects fertilizer quality and increases production costs.
A novel mixing mechanism was designed, comprising a tank, a stirring assembly, and a quantitative feeding system. The mechanism achieves uniform mixing of materials through the combined use of a spiral belt and a scraper, and achieves quantitative feeding through a motor-driven half-gear and tension spring system, which avoids material adhesion and facilitates cleaning.
It achieves uniform mixing of materials, reduces adhesion and waste, lowers production costs, and improves the practicality and ease of cleaning of the equipment.
Smart Images
Figure CN224040666U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of fertilizer production preparation technology especially relates to a new type of element fertilizer production blending mechanism rich in trace element slow release. BACKGROUND
[0002] In agricultural production, slow-release fertilizer rich in trace elements gradually becomes an important choice of modern precision agriculture because of its advantages of continuous supply of nutrients to crops, reduction of loss and improvement of utilization rate. However, uniform blending of trace elements is a key link in the production process, and the mixing effect directly affects the slow-release performance of the fertilizer and the balance of nutrient distribution. The traditional blending mechanism mainly adopts simple mechanical stirring mode, which is difficult to realize the full fusion of trace elements and base fertilizer, and is prone to problems such as material sticking to the wall and residue, resulting in uneven mixing and affecting the quality of the final product.
[0003] At present, the blending mechanism in fertilizer production mainly adopts fixed stirring devices such as horizontal double-screw mixers or vertical stirring tanks. The working principle mainly relies on the motor to drive the stirring shaft to rotate, which drives the spiral blade or paddle to shear and turn the material, thereby realizing mixing. In addition, during the operation of the traditional stirring mechanism, the material is prone to accumulate outward due to the centrifugal force, and the mixing intensity in the central area is insufficient, resulting in poor blending uniformity, which is difficult to meet the process requirements of high-precision fertilizer production. In the operation process of the existing blending mechanism, the material is easy to adhere to the inner wall of the tank, and the stirring parts are fixedly connected and cannot be disassembled and cleaned. The residual material not only causes waste, but also may contaminate the subsequent production batches, affecting the accuracy of the fertilizer composition, and increasing the production cost and maintenance difficulty. Therefore, a new type of element fertilizer production blending mechanism rich in trace element slow release is proposed to solve the above problems. SUMMARY
[0004] In order to make up for the above shortcomings, the utility model provides a new type of element fertilizer production blending mechanism rich in trace element slow release, which aims to improve the problem that the material is easy to adhere to the inner wall of the tank, and the stirring parts are fixedly connected and cannot be disassembled and cleaned, and the residual material causes waste.
[0005] In order to achieve the above purpose, the utility model provides the following technical scheme: a new type of element fertilizer production blending mechanism rich in trace element slow release, comprising a tank body, a clamping block is fixedly connected to the outer wall of the tank body, a tank cover is slidably connected to the upper part of the tank body, a motor one is fixedly connected inside the tank cover, a connecting rod three is fixedly connected to the output end of the motor one, a connecting rod two is rotatably connected inside the connecting rod three, a screw is rotatably connected inside the connecting rod three and the connecting rod two, and a stirring assembly is arranged inside the tank body.
[0006] The stirring assembly comprises a connecting rod one, a spiral belt and a scraper, the outer wall of the connecting rod one is fixedly connected to the inside of a connecting rod two, the outer wall of the spiral belt is fixedly connected to the inside of the connecting rod one, the outer wall of the scraper is fixedly connected to one end of the connecting rod one, the outer wall of the connecting rod two is fixedly connected with a screw auger blade, and one end of the screw auger blade is fixedly connected to the outer wall of the connecting rod one.
[0007] Further, the outer wall of the tank body is fixedly connected with a support frame one, and the upper portion of the support frame one is fixedly connected with a support plate.
[0008] Further, the lower portion of the support plate is fixedly connected with a support frame two, and the outer wall of the support frame two is fixedly connected with a connecting plate.
[0009] Further, the outer wall of the connecting plate is fixedly connected with a motor two, and the output end of the motor two is fixedly connected with a half gear.
[0010] Further, the outer wall of the half gear is meshed with a rack, and the outer wall of the rack is fixedly connected with a tension spring.
[0011] Further, one end of the tension spring is fixedly connected to the outer wall of the tank body, and the other side of the outer wall of the rack is fixedly connected with a dosing block.
[0012] Further, the outer wall of the dosing block is slidingly connected with a dosing box, the lower surface of the dosing box is fixedly connected to the upper surface of the support plate, and the upper portion of the dosing box is fixedly connected with a feeding hopper.
[0013] Further, the inside of the dosing box is fixedly connected with a connecting pipe, and the outer wall of the connecting pipe is fixedly connected to the inside of the tank body.
[0014] The utility model has the advantages of the following:
[0015] In the utility model, the connecting rod two drives the connecting rod one and the screw auger blade to uniformly stir, the spiral belt is driven by the connecting rod one to mix and stir the material to the middle all the time, the rotating scraper scrapes off the material adhered to the inner wall of the tank body, thereby avoiding the waste of the material, reducing the loss of the material, reducing the production cost, and the stirring roller can be disassembled and cleaned, the bolt is rotated out of the inside of the connecting rod three and the connecting rod two, and then the connecting rod two is rotated, so that the stirring roller can be pulled out for cleaning, and the practicability of the device is improved.
[0016] The utility model discloses a different material is from the hopper into the ration tank ration unloading, unloading to the ration block in the ration tank inside, and the connecting plate of support frame no. 2 supports and fixes motor no. 2, and the support plate of support frame no. 2 and support frame no. 1 supports and supports the ration tank, and the half gear is driven by motor no. 2, and the half gear transmission rack slides in the ration tank inside, and the rack is restored to position by the extension spring of the other side, and the rack drives the ration block to reach the effect of reciprocating motion, and then the practicality of device is improved. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 A three-dimensional structure schematic diagram of the mixing mechanism is provided for the utility model of a novel element fertilizer production rich in trace element slow-release element fertilizer;
[0018] Figure 2 A tank body part structure schematic diagram of the mixing mechanism is provided for the utility model of a novel element fertilizer production rich in trace element slow-release element fertilizer;
[0019] Figure 3 A ration tank section structure schematic diagram of the mixing mechanism is provided for the utility model of a novel element fertilizer production rich in trace element slow-release element fertilizer;
[0020] Figure 4 A scraper part structure schematic diagram of the mixing mechanism is provided for the utility model of a novel element fertilizer production rich in trace element slow-release element fertilizer;
[0021] Figure 5 A Figure 4 enlarged view of A in the utility model.
[0022] Legend:
[0023] 1, tank body, 2, clamping block, 3, tank cover, 4, motor one, 5, hopper, 6, ration tank, 7, support plate, 8, motor two, 9, support frame no. 1, 10, connecting pipe, 11, rack, 12, half gear, 13, extension spring, 14, connecting plate, 15, support frame no. 2, 16, connecting rod no. 1, 17, spiral belt, 18, auger blade, 19, connecting rod no. 2, 20, scraper, 21, connecting rod no. 3, 22, bolt, 23, ration block. DETAILED DESCRIPTION
[0024] The technical scheme in the embodiments of the utility model will be apparently and completely described in conjunction with the drawings in the embodiments of the utility model, and apparently, the described embodiments are only a part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without making creative labor belong to the range of the utility model protection.
[0025] ReferenceFigure 1 Figure 5 The utility model provides an embodiment: a kind of rich in trace element slow-release novel element fertilizer production blending mechanism, including jar body 1, jar body 1 plays the role of support and connection other components, provide a space for the whole device to carry out stirring, jar body 1 outer wall is fixedly connected with engaging block 2, engaging block 2 facilitates jar cover 3 fixed firm, jar body 1 upper slide connection has jar cover 3, jar cover 3 inside is fixedly connected with motor one 4, the motor one 4 used in the application adopts Y160M-6 7.5kW horizontal motor, motor power: 4kW~37kW, for driving connecting rod three 21 to rotate, for prior art, no longer too much, motor one 4 output is fixedly connected with connecting rod three 21, connecting rod three 21 inside is rotatably connected with connecting rod two 19, connecting rod three 21 and connecting rod two 19 inside are rotatably connected with bolt 22, bolt 22 penetrates connecting rod three 21 and connecting rod two 19 inside, connecting rod three 21 and connecting rod two 19 are fixed, jar body 1 inside is provided with stirring assembly, and stirring assembly facilitates the mixing and stirring of multiple materials evenly;
[0026] Stirring assembly includes connecting rod one 16, spiral belt 17 and scraper 20, connecting rod one 16 outer wall is fixedly connected in connecting rod two 19 inside, spiral belt 17 outer wall is fixedly connected in connecting rod one 16 inside, spiral belt 17 makes material always mix and stir to middle, reduces material to jar body 1 inner wall stickiness, scraper 20 outer wall one side is fixedly connected in connecting rod one 16 one end, and scraper 20 is used to scrape the material sticking to the inner wall of jar body 1, so as to avoid the phenomenon that material is wasted due to long-term sticking to the inner wall of jar body 1, reduce the loss of material, reduce production cost, connecting rod two 19 outer wall is fixedly connected with auger blade 18, and auger blade 18 one end is fixedly connected in connecting rod one 16 outer wall, jar body 1 outer wall is fixedly connected with support frame one 9, and support frame one 9 is important tool for supporting and fixing, support frame one 9 upper fixedly connected with support plate 7, support plate 7 cooperates with support frame one 9 and support frame two 15, for supporting dosing box 6.
[0027] Refer to Figure 1 Figure 3 The support plate 7 is fixedly connected with a support frame two 15 below, the support frame two 15 is fixedly connected with a connecting plate 14 on one side of the outer wall, the connecting plate 14 is used for supporting and fixing the motor two 8, the connecting plate 14 is fixedly connected with the motor two 8 on one side of the outer wall, the motor two 8 used in the application adopts Y160M-6 7.5kW horizontal motor, motor power: 4kW~37kW, for driving the half gear 12 to rotate, it is prior art, here will not be too much repetition, the motor two 8 output is fixedly connected with the half gear 12, the half gear 12 is engaged with the rack 11 on the outer wall, the half gear 12 cooperates with the tension spring 13, so that the rack 11 reciprocating motion, reach back and forth quantitative effect of discharging, the rack 11 is fixedly connected with the tension spring 13 on one side of the outer wall, the tension spring 13 can provide a certain elastic restoring force for the rack 11, one end of the tension spring 13 is fixedly connected to the outer wall of the tank body 1, the other side of the outer wall of the rack 11 is fixedly connected with the quantitative block 23, the quantitative block 23 is used to take out a certain amount of material and convey it into the connecting pipe 10, the quantitative block 23 is slidably connected with the quantitative tank 6 on the outer wall, the lower surface of the quantitative tank 6 is fixedly connected to the upper surface of the support plate 7, the quantitative tank 6 is fixedly connected with the inlet hopper 5 above, the connecting pipe 10 is fixedly connected inside the quantitative tank 6, the connecting pipe 10 is used for conveying materials to the inside of the tank body 1 for stirring, and the connecting pipe 10 is fixedly connected to the inside of the tank body 1.
[0028] Working principle: when the rich microelement slow-release new element fertilizer production blending mechanism is used, different materials are quantitatively discharged from the inlet hopper 5 into the quantitative tank 6, the quantitative block 23 in the quantitative tank 6 is supported and fixed by the connecting plate 14 connected by the support frame two 15, the support plate 7 supported by the support frame two 15 and the support frame one 9 supports the quantitative tank 6, the half gear 12 is driven by the motor two 8, the rack 11 is driven by the half gear 12 to slide in the quantitative tank 6, the tension spring 13 on the other side restores the sliding rack 11 to the original position, the rack 11 drives the quantitative block 23 to achieve the effect of reciprocating motion, and the material is poured into the tank body 1 from the connecting pipe 10 each time, the clamping block 2 outside the tank body 1 can move the tank cover 3 after sliding, the connecting rod three 21 is driven by the motor one 4, the connecting rod two 19 is driven to rotate, the connecting rod one 16 and the auger blade 18 are driven by the connecting rod two 19, the spiral belt 17 is driven by the connecting rod one 16, so that the materials are continuously mixed and stirred towards the middle, the materials adhered to the inner wall of the tank body 1 are scraped off by the rotating scraper 20, so as to avoid waste of materials, reduce cost, and the stirring roller can be disassembled and cleaned, the bolt 22 is rotated out of the inside of the connecting rod three 21 and the connecting rod two 19, and then the connecting rod two 19 is rotated, so that the stirring roller can be taken out for cleaning.
[0029] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.
Claims
1. A new type of trace element slow-release element fertilizer production blending mechanism rich in microelements, comprising a tank body (1), characterized in that: The tank body (1) is fixedly connected with a clamping block (2), the tank body (1) is slidably connected with a tank cover (3), the tank cover (3) is fixedly connected with a motor (4), the motor (4) is fixedly connected with a connecting rod (21), the connecting rod (21) is rotatably connected with a connecting rod (19), the connecting rod (21) and the connecting rod (19) are rotatably connected with a bolt (22), and the tank body (1) is provided with a stirring assembly. The stirring assembly comprises a connecting rod (16), a spiral belt (17) and a scraper (20), the connecting rod (16) is fixedly connected to the inside of the connecting rod (19), the spiral belt (17) is fixedly connected to the inside of the connecting rod (16), the scraper (20) is fixedly connected to one end of the connecting rod (16), the connecting rod (19) is fixedly connected with an auger blade (18), and one end of the auger blade (18) is fixedly connected to the outer wall of the connecting rod (16).
2. The mixing mechanism for producing a new slow-release trace element enriched fertilizer according to claim 1, characterized in that: The tank body (1) is fixedly connected with a support frame (9), and the support frame (9) is fixedly connected with a support plate (7).
3. The mixing mechanism for producing a new slow-release trace element enriched fertilizer according to claim 2, characterized in that: The support plate (7) is fixedly connected with a support frame (15), and the support frame (15) is fixedly connected with a connecting plate (14).
4. The mixing mechanism for producing a new slow-release trace element enriched fertilizer according to claim 3, characterized in that: The connecting plate (14) is fixedly connected with a motor (8), and the motor (8) is fixedly connected with a half gear (12).
5. A mixing mechanism for producing a new type of slow-release microelement-rich element fertilizer according to claim 4, characterized in that: The half gear (12) is meshed with a rack (11), and the rack (11) is fixedly connected with a tension spring (13).
6. A mixing mechanism for producing a new type of slow-release microelement-rich element fertilizer according to claim 5, characterized in that: One end of the tension spring (13) is fixedly connected to the outer wall of the tank body (1), and the other side of the rack (11) is fixedly connected with a quantitative block (23).
7. A mixing mechanism for producing a new type of slow-release microelement-rich element fertilizer according to claim 6, characterized in that: The quantitative block (23) is slidably connected with a quantitative tank (6), and the quantitative tank (6) is fixedly connected to the upper surface of the support plate (7). The quantitative tank (6) is fixedly connected with an inlet hopper (5).
8. A mixing mechanism for producing a new type of slow-release microelement-rich element fertilizer according to claim 7, characterized in that: The quantitative tank (6) is fixedly connected with a connecting pipe (10), and the connecting pipe (10) is fixedly connected to the inside of the tank body (1).