Waste residue cleaning device of cutting equipment for galvanized part machining

The integrated dust collection system solves the problem of insufficient dust removal capacity of the waste slag cleaning device of the cutting equipment used for galvanized parts processing. It realizes the automated movement and angle adjustment of the dust collection head, improves cleaning efficiency, and improves the workshop environment and equipment life.

CN224043264UActive Publication Date: 2026-03-27ANHUI HUIYUAN GALVANIZING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-29
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

The existing waste cleaning devices of cutting equipment used for galvanized parts processing have poor dust removal capabilities, making it difficult to conveniently and effectively clean up the debris generated during cutting according to usage needs. Furthermore, it is inconvenient to adjust the angle of the dust removal components, resulting in dust pollution of the workshop environment and harm to the health of operators.

Method used

An integrated vacuuming system was designed, comprising a cleaning vacuum head, an adjusting screw rod, a motor, and a PLC controller. The motor drives the adjusting screw rod to achieve lateral movement and angle adjustment of the vacuum head, and the height is adjusted in conjunction with an electric push rod. The system utilizes a vacuum fan and a dust collection box to achieve efficient integrated vacuuming and reduce dust dispersion.

Benefits of technology

It achieves automated movement and angle adjustment of the vacuum head, significantly improving cleaning efficiency, reducing dust emissions, improving the workshop environment, reducing health risks, and extending equipment life.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the technical field of galvanized part processing equipment, and discloses a waste residue cleaning device of cutting equipment for galvanized part processing, which comprises a cutting table board, a plurality of support columns are uniformly mounted at the bottom end of the cutting table board, and a load-bearing support bottom plate is mounted at the bottom ends of the support columns. According to the waste residue cleaning device of the cutting equipment for galvanized part machining, through cooperation of a first motor, an adjusting threaded rod and a positioning threaded block, automatic transverse movement of a cleaning dust collection head is achieved, the first motor is started to drive the adjusting threaded rod and the positioning threaded block to move along the adjusting threaded rod, and the cleaning dust collection head can transversely and automatically move along the cutting table top; and meanwhile, a second motor and a connecting rotating rod are arranged, so that angle adjustment of a cleaning dust collection head is more flexible, the second motor is started to drive the cleaning dust collection head to rotate during cutting, the cleaning dust collection head is aligned to the cutting direction, and dust removal operation can be conveniently and timely conducted on chippings generated during cutting.
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Description

TECHNICAL FIELD

[0001] The utility model relates to galvanized part processing equipment technical field, concretely is a kind of cutting equipment's waste residue cleaning device for galvanized part processing. BACKGROUND

[0002] In the galvanized part processing process, cutting procedure is the common processing link, when cutting equipment is used to cut galvanized part, a large amount of waste residue is generated, these waste residues mainly include metal scrap, galvanized layer scrap and dust generated in cutting process.

[0003] Traditional cleaning mode is mostly dependent on manual cleaning, and the operator needs to use broom, shovel and other tools to clean the waste residue in the working area and periphery of cutting equipment. This method is not only inefficient, but also consumes a lot of manpower and time cost. In addition, dust is easily generated during cleaning, which causes metal dust to fly everywhere, seriously pollutes the workshop environment, and harms the health of the operator. Long-term inhalation of metal dust may cause respiratory diseases. Therefore, a waste residue cleaning device for cutting equipment of galvanized part processing is needed to clean the workpiece.

[0004] However, the dust removal and cleaning capacity of the waste residue cleaning device for cutting equipment of galvanized part processing in the prior art is not good, which makes it inconvenient to clean the cutting debris in time and effectively according to the use needs in actual use, and it is not convenient to adjust the use angle of the dust removal assembly. Generally, a scraper is used for scraping, which is easy to produce dust during operation, and it is not convenient to clean the debris generated during cutting in time and effectively, which affects the cleaning cleanliness. UTILITY MODEL CONTENTS

[0005] (I) Technical problem solved

[0006] The utility model aims to provide a kind of waste residue cleaning device for cutting equipment of galvanized part processing, to solve the problem that the prior art is not convenient to clean the cutting debris in time and effectively according to the use needs, and it is not convenient to adjust the use angle of the dust removal assembly.

[0007] (II) Technical scheme

[0008] To achieve the above purpose, the utility model provides the following technical scheme: a kind of waste residue cleaning device for cutting equipment of galvanized part processing, including cutting table top, the bottom end of the cutting table top is evenly provided with several support columns, the bottom end of the support column is provided with bearing support bottom plate, the top of the cutting table top is provided with cleaning dust collection head, the two sides of the cutting table top are provided with adjusting cleaning mechanism;

[0009] The adjusting and cleaning mechanism comprises a first sliding groove, one side of the cutting table is provided with the first sliding groove, one side of the cutting table is provided with a first motor, the output shaft end of the first motor is provided with an adjusting threaded rod, and the adjusting threaded rod is located in the first sliding groove.

[0010] Preferably, a mounting support block is mounted on the inner wall of the first sliding groove away from the first motor, the adjusting threaded rod is rotatably connected to one side of the mounting support block away from the first motor, and a positioning screw block is threadedly connected to the outer end of the adjusting threaded rod.

[0011] Preferably, a second sliding groove is formed in the side of the cutting table away from the first sliding groove, a support sliding rod is mounted in the second sliding groove, a connecting sliding block is mounted on the outer end of the support sliding rod, and reinforcing mounting blocks are mounted on the two sides of the positioning screw block away from the connecting sliding block.

[0012] Preferably, an electric push rod is mounted in the middle of the reinforcing mounting block, a support connecting block is mounted on the output end of the electric push rod located on one side of the positioning screw block, a support connecting plate is mounted on the output end of the electric push rod located on one side of the connecting sliding block, a second motor is mounted on the top end of the support connecting plate, the output shaft end of the second motor is fixedly connected to one side of the cleaning dust suction head, a connecting rotating rod is mounted on the side of the cleaning dust suction head away from the second motor, and the connecting rotating rod is rotatably connected to one side of the support connecting block.

[0013] Preferably, a dust storage box is mounted on the top end of the load-bearing support bottom plate, a box door is mounted on one side of the dust storage box, a PLC controller is mounted on one side of the box door, the PLC controller is electrically connected with the first motor, the PLC controller is electrically connected with the electric push rod, and the PLC controller is electrically connected with the second motor.

[0014] Preferably, a dust suction fan is mounted on one side of the dust storage box, the dust suction fan is electrically connected with the PLC controller, a telescopic dust suction hose is mounted on the top end of the dust suction fan, the telescopic dust suction hose is fixedly connected to the top end of the cleaning dust suction head away from the dust suction fan, a dust conveying connecting pipe is mounted on one side of the dust suction fan, and the dust conveying connecting pipe extends into the dust storage box.

[0015] Preferably, an exhaust filter screen is mounted on the middle of the top end of the dust storage box, a transparent observation window is mounted on the middle of one side of the box door, and a plurality of support feet are uniformly mounted on the bottom end of the load-bearing support bottom plate.

[0016] Compared with the prior art, the present application has the following advantages:

[0017] 1. The waste residue cleaning device of the galvanized part machining cutting equipment, through the cooperation of the first motor, the adjusting threaded rod and the positioning screw block, automatic horizontal movement of the cleaning dust suction head is realized, the first motor is started, drives the adjusting threaded rod, the positioning screw block moves along the adjusting threaded rod, so that the cleaning dust suction head can automatically move horizontally along the cutting table top, cleaning operation at different positions of the cutting table top is facilitated, meanwhile, the setting of the second motor and the connecting rotating rod makes the angle adjustment of the cleaning dust suction head more flexible, the second motor is started to drive the cleaning dust suction head to rotate during cutting, the cleaning dust suction head is aligned with the cutting direction, and dust removal operation on the cutting debris is facilitated in time;

[0018] 2. The waste residue cleaning device of the galvanized part machining cutting equipment, through the cooperation of the electric push rod, the height of the cleaning dust suction head can be adjusted, each area of the cutting table top can be quickly covered, and cutting debris can be cleaned in time and effectively, compared with the traditional manual cleaning method, the work efficiency is greatly improved, and the labor and time cost is greatly saved;

[0019] 3. The waste residue cleaning device of the galvanized part machining cutting equipment, through the integrated dust collection system composed of the dust collection fan, the telescopic dust collection hose and the dust storage box, the dust removal capacity is significantly improved, the dust removal fan is started by the PLC controller during cutting operation, the waste residue dust sucked by the cleaning dust suction head is transported to the dust storage box through the dust conveying connecting pipe, the exhaust filter screen at the top of the dust storage box can prevent secondary dust emission, and the perspective observation window of the box door facilitates checking the dust storage condition, the system effectively avoids the dust raising phenomenon in the cleaning process, reduces the flying of metal dust in the workshop, reduces the risk of harmful dust inhalation of the operator, improves the workshop working environment, and also reduces the damage of dust accumulation to the cutting equipment, prolongs the service life of the equipment. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a three-dimensional structure schematic view of the utility model;

[0021] Figure 2 It is a three-dimensional structure schematic view of the utility model;

[0022] Figure 3 It is a three-dimensional structure schematic view of the utility model;

[0023] Figure 4 It is a three-dimensional structure schematic view of the utility model;

[0024] In the figure: 1, cutting table top; 2, support column; 3, load-bearing support bottom plate; 4, cleaning suction head; 5, adjusting cleaning mechanism; 501, first sliding groove; 502, first motor; 503, adjusting threaded rod; 504, mounting support block; 505, positioning screw block; 506, second sliding groove; 507, support sliding rod; 508, connecting sliding block; 509, reinforcing mounting block; 510, electric push rod; 511, support connecting block; 512, support connecting plate; 513, second motor; 514, connecting rotating rod; 6, dust storage box; 7, box door; 8, PLC controller; 9, dust suction fan; 10, telescopic dust suction hose; 11, dust conveying connecting pipe; 12, exhaust filter screen; 13, see-through observation window; 14, support leg. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0026] Please refer to Figures 1-4 The present application provides a technical solution: a waste residue cleaning device of a cutting equipment for galvanized part machining, which comprises a cutting table top 1, a plurality of support columns 2 are uniformly installed at the bottom end of the cutting table top 1, a load-bearing support bottom plate 3 is installed at the bottom end of the support column 2, a cleaning suction head 4 is arranged at the top of the cutting table top 1, and adjusting cleaning mechanisms 5 are arranged on both sides of the cutting table top 1.

[0027] The adjusting and cleaning mechanism 5 comprises a first sliding groove 501, one side of the cutting table 1 is provided with the first sliding groove 501, one side of the cutting table 1 is provided with a first motor 502, the output shaft end of the first motor 502 is provided with an adjusting threaded rod 503, the adjusting threaded rod 503 is located in the first sliding groove 501, the inner wall of the first sliding groove 501 away from the first motor 502 is provided with a mounting support block 504, one side of the mounting support block 504 is rotatably connected to the side of the adjusting threaded rod 503 away from the first motor 502, the outer end of the adjusting threaded rod 503 is threadedly connected with a positioning screw block 505, the cutting table 1 away from the first sliding groove 501 is provided with a second sliding groove 506, the inside of the second sliding groove 506 is provided with a supporting sliding rod 507, the outer end of the supporting sliding rod 507 is provided with a connecting sliding block 508, the two sides of the positioning screw block 505 away from the connecting sliding block 508 are provided with reinforcing mounting blocks 509, the middle part of the reinforcing mounting blocks 509 is provided with an electric push rod 510, the output end of the electric push rod 510 located on the side of the positioning screw block 505 is provided with a supporting connecting block 511, the output end of the electric push rod 510 located on the side of the connecting sliding block 508 is provided with a supporting connecting plate 512, the top end of the supporting connecting plate 512 is provided with a second motor 513, the output shaft end of the second motor 513 is fixedly connected to one side of the cleaning dust collecting head 4, one side of the cleaning dust collecting head 4 away from the second motor 513 is provided with a connecting rotating rod 514, one side of the connecting rotating rod 514 away from the cleaning dust collecting head 4 is rotatably connected to one side of the supporting connecting block 511, the second motor 513 is started to rotate the cleaning dust collecting head 4, drives the connecting rotating rod 514 to rotate on the supporting connecting block 511, adjusts the direction of the cleaning dust collecting head 4, the first motor 502 is started to rotate the adjusting threaded rod 503, so that the positioning screw block 505 reciprocatingly and linearly moves on the adjusting threaded rod 503, drives the reinforcing mounting blocks 509 and the electric push rod 510 to move, and drives the cleaning dust collecting head 4 to move.

[0028] The middle of the top end of the load-bearing support bottom plate 3 is provided with a dust storage box 6, one side of the dust storage box 6 is provided with a box door 7, one side of the box door 7 is provided with a PLC controller 8, the PLC controller 8 is electrically connected with the first motor 502, the PLC controller 8 is electrically connected with the electric push rod 510, the PLC controller 8 is electrically connected with the second motor 513, one side of the dust storage box 6 is provided with a dust suction fan 9, the dust suction fan 9 is electrically connected with the PLC controller 8, the top end of the dust suction fan 9 is provided with a telescopic dust suction hose 10, the side of the telescopic dust suction hose 10 away from the dust suction fan 9 is fixedly connected to the top end of the cleaning dust suction head 4, one side of the dust suction fan 9 is provided with a dust conveying connecting pipe 11, the dust conveying connecting pipe 11 extends into the dust storage box 6, the middle of the top end of the dust storage box 6 is provided with an exhaust filter screen 12, the middle of one side of the box door 7 is provided with a perspective observation window 13, the bottom end of the load-bearing support bottom plate 3 is uniformly provided with a plurality of supporting feet 14, the dust suction fan 9 is started to form a negative pressure suction force at the cleaning dust suction head 4 through the telescopic dust suction hose 10, waste residues are sucked in through the cleaning dust suction head 4, and then are transported into the dust storage box 6 through the telescopic dust suction hose 10 and the dust conveying connecting pipe 11.

[0029] Working principle: when the workbench of the cutting device for processing galvanized parts needs to be cleaned, first, an external power supply is connected to supply power to the electrical equipment of the device, when cutting, first, the cleaning dust suction head 4 is located in front of the cutting position, the second motor 513 is started to rotate the cleaning dust suction head 4, the connecting rotating rod 514 is driven to rotate on the supporting connecting block 511, the dust suction hole of the cleaning dust suction head 4 faces the side of the cutting device, when cutting, the dust suction fan 9 is started to form a negative pressure suction force at the cleaning dust suction head 4 through the telescopic dust suction hose 10, metal scraps, galvanized layer scraps and dust and other waste residues are sucked into the cleaning dust suction head 4 under the action of the suction force, and then are transported into the dust storage box 6 through the telescopic dust suction hose 10 and the dust conveying connecting pipe 11, excess gas is discharged through the exhaust filter screen 12, so that the waste residues are left in the dust storage box 6, after cutting, the first motor 502 is started to rotate the adjusting threaded rod 503, the positioning block 505 is driven to move back and forth linearly on the adjusting threaded rod 503, the reinforcing mounting block 509 and the electric push rod 510 are driven to move, the connecting sliding block 508 is driven to move on the supporting sliding rod 507, the cleaning dust suction head 4 is driven to move, the second motor 513 is started at the same time, the direction of the cleaning dust suction head 4 is towards the cutting workbench 1, and the electric push rod 510 is started as needed to retract the supporting connecting block 511 and the supporting connecting plate 512 downward, the cleaning dust suction head 4 is driven downward, the cutting workbench 1 is cleaned comprehensively through the cleaning dust suction head 4, and the waste residues in the dust storage box 6 are cleaned by opening the box door 7 after cleaning.

[0030] Finally, it should be noted that the above is merely to illustrate the technical solutions of the present application, and is not a limitation on the scope of protection of the present application, and simple modifications or equivalent replacements of the technical solutions of the present application by those skilled in the art do not deviate from the essence and scope of the technical solutions of the present application.

Claims

1. A slag cleaning device for cutting equipment for processing galvanized pieces, comprising a cutting table (1), characterized in that: The bottom end of the cutting table (1) is uniformly provided with a plurality of support columns (2), the bottom end of the support column (2) is provided with a bearing support bottom plate (3), the top of the cutting table (1) is provided with a cleaning dust collection head (4), and the two sides of the cutting table (1) are provided with an adjusting cleaning mechanism (5). The adjusting cleaning mechanism (5) comprises a first sliding groove (501), one side of the cutting table (1) is provided with a first sliding groove (501), one side of the cutting table (1) is provided with a first motor (502), the output shaft end of the first motor (502) is provided with an adjusting threaded rod (503), and the adjusting threaded rod (503) is located in the first sliding groove (501).

2. A slag cleaning device for a cutting apparatus for processing a galvanized member according to claim 1, characterized in that: The inner wall of the first sliding groove (501) is provided with a mounting support block (504) away from the first motor (502), the side of the mounting support block (504) away from the first motor (502) is rotatably connected to the side of the adjusting threaded rod (503), and the outer end of the adjusting threaded rod (503) is threadedly connected with a positioning screw block (505).

3. A slag cleaning device for a cutting apparatus for processing a galvanized member according to claim 2, characterized in that: The side of the cutting table (1) away from the first sliding groove (501) is provided with a second sliding groove (506), the inside of the second sliding groove (506) is provided with a supporting sliding rod (507), the outer end of the supporting sliding rod (507) is provided with a connecting sliding block (508), and the two sides of the positioning screw block (505) and the connecting sliding block (508) are provided with reinforcing mounting blocks (509).

4. A slag cleaning device for a cutting apparatus for processing a galvanized member according to claim 3, characterized in that: The middle part of the reinforcing mounting block (509) is provided with an electric push rod (510), the output end of the electric push rod (510) located on one side of the positioning screw block (505) is provided with a supporting connecting block (511), the output end of the electric push rod (510) located on one side of the connecting sliding block (508) is provided with a supporting connecting plate (512), the top end of the supporting connecting plate (512) is provided with a second motor (513), the output shaft end of the second motor (513) is fixedly connected to one side of the cleaning dust collection head (4), the side of the cleaning dust collection head (4) away from the second motor (513) is provided with a connecting rotating rod (514), and the side of the connecting rotating rod (514) away from the cleaning dust collection head (4) is rotatably connected to one side of the supporting connecting block (511).

5. A slag cleaning device for a cutting apparatus for processing a galvanized member according to claim 4, characterized in that: The top end of the bearing support bottom plate (3) is provided with a dust storage box (6), one side of the dust storage box (6) is provided with a box door (7), one side of the box door (7) is provided with a PLC controller (8), the PLC controller (8) is electrically connected with the first motor (502), the PLC controller (8) is electrically connected with the electric push rod (510), and the PLC controller (8) is electrically connected with the second motor (513).

6. A slag cleaning device for a cutting apparatus for processing a galvanized member according to claim 5, characterized in that: One side of the dust storage box (6) is provided with a dust suction fan (9), the dust suction fan (9) is electrically connected with a PLC controller (8), a telescopic dust suction hose (10) is installed at the top of the dust suction fan (9), one side of the telescopic dust suction hose (10) away from the dust suction fan (9) is fixedly connected to the top of the cleaning dust suction head (4), one side of the dust suction fan (9) is provided with a dust conveying connecting pipe (11), and the dust conveying connecting pipe (11) extends into the dust storage box (6).

7. A slag cleaning device for a cutting apparatus for processing a galvanized member according to claim 6, characterized in that: A dust exhaust filter screen (12) is installed at the middle of the top of the dust storage box (6), a perspective observation window (13) is installed at the middle of one side of the box door (7), and a plurality of supporting legs (14) are uniformly installed at the bottom of the load-bearing support bottom plate (3).