Ball receiving device for high-alumina ceramic ball production ball press
By designing a buffer guide device and an anti-collision collection box, the problems of easy damage and size adaptability of ceramic balls in the production of high-alumina ceramic balls were solved, thus achieving the integrity protection of ceramic balls and improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2026-03-27
AI Technical Summary
In the current production process of high-alumina ceramic balls, the ceramic balls are prone to cracking or chipping after demolding. The simple chute guide is unstable, resulting in a decline in product quality and low efficiency, and it cannot meet the material receiving needs of ceramic balls of different sizes.
A ball receiving device including a buffer guide device and an anti-collision collection box was designed. It adopts an inclined worktable, a buffer plate assembly, an adjustable flow guiding mechanism and a material distribution screen. The buffer and flow distribution design protects the integrity of the ceramic balls and adapts to the material receiving needs of ceramic balls of different sizes.
It effectively avoids damage from ceramic ball impacts, improves product quality and equipment flexibility, reduces collisions and mixing between ceramic balls, and improves the processing efficiency of subsequent processes.
Smart Images
Figure CN224044124U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ceramic production technical field, especially a ball receiving device for high-alumina porcelain ball production ball press. BACKGROUND
[0002] In the production process of high-alumina porcelain ball, the ball press presses the mixed raw material into a spherical body. After being pressed and formed, the high-alumina porcelain ball needs to be demolded from the ball press mold and transferred to the subsequent process (such as drying and sintering).
[0003] In the prior art, the discharge end of the ball press usually adopts a simple chute or a fixed receiving disc. The demolded porcelain ball is high in temperature and low in hardness, and direct impact on the hard receiving device can cause cracks or edge collapse, easily resulting in surface damage, corner defects and other defects, affecting product quality. The simple chute is unstable in guidance, and the porcelain ball is easy to accumulate or deviate from the conveying path, which needs manual intervention for adjustment, affecting efficiency. At the same time, the simple chute cannot be compatible with the receiving requirements of porcelain balls of different sizes, and the receiving device needs to be adjusted synchronously when the mold is replaced.
[0004] Therefore, we propose a ball receiving device for high-alumina porcelain ball production ball press. CONTENT OF THE UTILITY MODEL
[0005] The utility model mainly solves the technical problems existing in the prior art and provides a ball receiving device for high-alumina porcelain ball production ball press.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme. A ball receiving device for high-alumina porcelain ball production ball press includes a buffer guide device. The left side wall surface of the buffer guide device is provided with an anti-collision collecting box. The buffer guide device includes an inclined workbench. The top front end of the inclined workbench is fixedly installed with a first mounting plate. The top rear end of the inclined workbench is fixedly installed with a second mounting plate. The top middle end of the inclined workbench is provided with a buffer plate assembly. The back surface of the first mounting plate is fixedly installed with a distribution screen. The back surface of the distribution screen is fixedly connected with the front surface of the second mounting plate. The right side wall surface of the distribution screen is fixedly connected with the left side wall surface of the buffer plate assembly. The inner wall of the first mounting plate is provided with a first width adjustable flow guide mechanism. The inner wall of the second mounting plate is provided with a second width adjustable flow guide mechanism. The structure of the second width adjustable flow guide mechanism is consistent with that of the first width adjustable flow guide mechanism. The anti-collision collecting box includes a box body. The right side wall surface of the box body is movably connected with the left side wall surface of the inclined workbench.
[0007] As a preferred, the first width adjustable flow guide mechanism includes a screw rod. The outer wall of the screw rod is threadedly connected with the middle end of the inner wall of the first mounting plate.
[0008] Preferably, the inner wall of the box is fixedly provided with a flow separation baffle at the middle end, and the bottom of the inner wall of the box is fixedly provided with a polyurethane buffer layer at the left side of the flow separation baffle.
[0009] Preferably, the buffer plate assembly comprises elastic rubber plates, and the bottom of each elastic rubber plate is fixedly provided with a damping spring, and the bottom of the damping spring is fixedly connected with the top of the inclined workbench.
[0010] Preferably, the front surface of the screw rod is fixedly provided with an adjusting knob, and the back surface of the screw rod is movably provided with a wear-resistant ceramic lining plate.
[0011] Preferably, the front surface of the wear-resistant ceramic lining plate is fixedly provided with a first limiting guide rod at the left side, and the front surface of the first limiting guide rod movably penetrates the front surface of the left side of the first mounting plate.
[0012] Preferably, the front surface of the wear-resistant ceramic lining plate is fixedly provided with a second limiting guide rod at the right side, and the front surface of the second limiting guide rod movably penetrates the front surface of the right side of the first mounting plate.
[0013] Preferably, the top of the elastic rubber plate is uniformly provided with a honeycomb-shaped groove, and the inner wall of the elastic rubber plate is fixedly provided with a silica gel buffer pad at the honeycomb-shaped groove.
[0014] The utility model provides a ball receiving device for high-alumina porcelain ball production ball pressing machine.
[0015] 1. The ball receiving device for high-alumina porcelain ball production ball pressing machine is provided with a buffer guide device, and the inclined workbench cooperates with the buffer plate assembly to make the high-alumina porcelain ball discharged from the ball pressing machine mold slowly slide along the inclined surface, reduces the direct impact of the porcelain ball on the ball receiving device, effectively avoids the cracking or edge collapse of the porcelain ball caused by the impact, thereby protecting the integrity of the porcelain ball and improving the product quality.
[0016] 2. The ball receiving device for high-alumina porcelain ball production ball pressing machine is provided with an anti-collision collecting box, and the design of the anti-collision collecting box can further buffer the porcelain ball when falling into the collecting box, reduces the impact between the porcelain balls, further protects the integrity of the porcelain ball, and the flow separation baffle arranged on the inner wall of the box can separate the damaged porcelain ball from the intact porcelain ball, avoids the mixing of the porcelain balls, improves the processing efficiency of the subsequent process, and the polyurethane buffer layer can absorb the impact force generated when the porcelain ball falls into the box, further reduces the damage of the porcelain ball.
[0017] 3. The ball receiving device for the high-alumina porcelain ball production ball pressing machine, through the setting of the material distribution screen, the design of the material distribution screen enables the damaged porcelain ball sliding off the inclined workbench to directly fall into the shunt partition right side of the anti-collision collection box for collection, and separates the unformed broken material and the qualified porcelain ball. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a front overall structure schematic view of the utility model;
[0019] Figure 2 It is a top structure schematic view of the buffer guide device of the utility model;
[0020] Figure 3 It is a front structure schematic view of the buffer plate assembly of the utility model;
[0021] Figure 4 It is a top structure schematic view of the anti-collision collection box of the utility model.
[0022] Legend: 10, buffer guide device; 11, anti-collision collection box; 12, inclined workbench; 13, first mounting plate; 14, second mounting plate; 15, buffer plate assembly; 16, material distribution screen; 17, first width adjustable flow guide mechanism; 18, second width adjustable flow guide mechanism; 19, screw rod; 20, adjusting knob; 21, wear-resistant ceramic lining plate; 22, first limiting guide rod; 23, second limiting guide rod; 24, elastic rubber plate; 25, damping spring; 26, silica gel buffer pad; 27, box body; 28, shunt partition; 29, polyurethane buffer layer. DETAILED DESCRIPTION
[0023] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description. Obviously, the drawings in the following description are only exemplary, and for those skilled in the art, other implementation drawings can be derived from the provided drawings without creative labor.
[0024] The structure, proportion, size, etc. shown in the specification are only used to cooperate with the content disclosed in the specification for understanding and reading by those skilled in the art, and are not used to limit the implementation conditions of the utility model, so they do not have technical substantive significance. Any modification of structure, change of proportion relationship or adjustment of size, without affecting the effects and purposes that the utility model can produce, should still fall within the scope of the technical content disclosed by the utility model.
[0025] It should be noted that like reference numerals and letters refer to like items in the several views, and that no further definitions and explanations of such items are required in the subsequent drawings once such items have been defined and explained in one of the drawings.
[0026] In the description of the embodiments of the present application, it should be noted that the terms "center", "upper", "lower", "inner", "outer", "side" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly placed when the product of the present application is used, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second" and the like are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0027] In the description of the embodiments of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms "set", "mount", "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be connected inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0028] The technical solutions in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0029] Embodiment one: a ball receiving device for a high-alumina porcelain ball production ball pressing machine, comprising Figures 1-2As shown, including buffer guide device 10, the left side wall of buffer guide device 10 is provided with anti-collision collection box 11, buffer guide device 10 includes inclined workbench 12, the top front end of inclined workbench 12 is fixedly installed with first mounting plate 13, the top rear end of inclined workbench 12 is fixedly installed with second mounting plate 14, the top middle end of inclined workbench 12 is provided with buffer plate assembly 15, the back surface of first mounting plate 13 is fixedly installed with distribution screen 16, and the back surface of distribution screen 16 is fixedly connected with the front surface lower end of second mounting plate 14, the right side wall of distribution screen 16 is fixedly connected with the left side wall of buffer plate assembly 15, the inner wall of first mounting plate 13 is provided with first width adjustable flow guide mechanism 17, the inner wall of second mounting plate 14 is provided with second width adjustable flow guide mechanism 18, and the structure of second width adjustable flow guide mechanism 18 is consistent with that of first width adjustable flow guide mechanism 17, first width adjustable flow guide mechanism 17 includes screw 19, the outer wall of screw 19 is threadedly connected with the middle end of the inner wall of first mounting plate 13, the front surface of screw 19 is fixedly installed with adjusting knob 20, the back surface of screw 19 is movably installed with wear-resistant ceramic lining plate 21, the front surface left side of wear-resistant ceramic lining plate 21 is fixedly installed with first limiting guide rod 22, and the front surface of first limiting guide rod 22 is movably penetrated through the front surface left side of first mounting plate 13, the front surface right side of wear-resistant ceramic lining plate 21 is fixedly installed with second limiting guide rod 23, and the front surface of second limiting guide rod 23 is movably penetrated through the front surface right side of first mounting plate 13, by setting buffer guide device 10, the design of inclined workbench 12 cooperating with buffer plate assembly 15 enables high-alumina porcelain balls demolded from the ball press mold to slowly slide along the inclined surface, reduces the direct impact of porcelain balls on the ball receiving device, effectively avoids the situation that the porcelain balls are cracked or edge collapsed due to impact, thereby protecting the integrity of the porcelain balls and improving product quality, and meanwhile, the setting of first width adjustable flow guide mechanism 17 and second width adjustable flow guide mechanism 18 can adjust the width of the flow guide mechanism according to porcelain balls of different sizes, thereby meeting the requirements of porcelain balls of different sizes for receiving materials without the need to simultaneously adjust the material receiving device when the mold is replaced, improving the flexibility and applicability of the equipment.
[0030] Example two: on the basis of example one, as Figure 3As shown, the buffer plate assembly 15 includes a resilient rubber plate 24, the bottom of the resilient rubber plate 24 is uniformly fixedly installed with a damping spring 25, and the bottom of the damping spring 25 is fixedly connected with the top of the inclined workbench 12. The top of the resilient rubber plate 24 is uniformly provided with a honeycomb-shaped groove, and the inner wall of the resilient rubber plate 24 is fixedly installed with a silica gel buffer pad 26 at the honeycomb-shaped groove. By arranging the anti-collision collecting box 11, the design of the anti-collision collecting box 11 can further buffer the porcelain balls when falling into the collecting box, reduce the collision between the porcelain balls, further protect the integrity of the porcelain balls, the shunt partition plate 28 arranged on the inner wall of the box body 27 can separate the damaged porcelain balls and the intact porcelain balls, avoid the mixing of the porcelain balls, improve the processing efficiency of the subsequent process, and the arrangement of the polyurethane buffer layer 29 can absorb the impact force generated when the porcelain balls fall into the box, further reducing the damage of the porcelain balls.
[0031] Example three: on the basis of example one and example two, as Figure 4 As shown, the anti-collision collecting box 11 includes a box body 27, and the right side wall surface of the box body 27 is movably connected with the left side wall surface of the inclined workbench 12. The inner wall of the box body 27 is fixedly installed with a shunt partition plate 28 at the middle end, and the inner wall of the box body 27 is fixedly installed with a polyurethane buffer layer 29 at the bottom left of the shunt partition plate 28. By arranging the material separating screen 16, the design of the material separating screen 16 can make the damaged porcelain balls falling from the inclined workbench 12 directly fall to the right side of the shunt partition plate 28 in the anti-collision collecting box 11 for collection, and separate the unformed broken materials and qualified porcelain balls.
[0032] The utility model discloses a working principle: using, first, the utility model is installed to the discharge port below high alumina porcelain ball production ball press machine, then according to the size of the high alumina porcelain ball of required production, through rotating adjusting knob 20 drive screw rod 19 in first mounting plate 13 and second mounting plate 14 are rotated, because the outer wall of screw rod 19 is provided with outer thread, and the inner wall of first mounting plate 13 and second mounting plate 14 is provided with the inner thread matched with screw rod 19, so that screw rod 19 is rotated and drives wear-resistant ceramic lining plate 21 to move left and right, and wear-resistant ceramic lining plate 21 moves and drives first limiting guide rod 22 and second limiting guide rod 23 to slide in first mounting plate 13 and second mounting plate 14, and the movement track of wear-resistant ceramic lining plate 21 is limited, to prevent wear-resistant ceramic lining plate 21 from deviating when moving, and wear-resistant ceramic lining plate 21 moves and drives first width adjustable flow guide mechanism 17 and second width adjustable flow guide mechanism 18 to adjust width, until first width adjustable flow guide mechanism 17 and second width adjustable flow guide mechanism 18 are adjusted to the appropriate width, stop rotating adjusting knob 20, at this time, the high alumina porcelain ball after demolding from ball press machine mould falls on inclined workbench 12, and slowly slides down along inclined workbench 12, and porcelain ball contacts buffer plate assembly 15, because the top of buffer plate assembly 15 is provided with elastic rubber plate 24, and the bottom of elastic rubber plate 24 is provided with damping spring 25, so that elastic rubber plate 24 is elastically deformed after being impacted by porcelain ball, and the falling speed of porcelain ball is buffered, and the silica gel buffer pad 26 in the inner wall of elastic rubber plate 24 further buffers porcelain ball, effectively avoids the situation that porcelain ball is cracked or edge broken due to impact, protects the integrity of porcelain ball, improves product quality, then porcelain ball continues to slide down along inclined workbench 12 after passing buffer plate assembly 15, and falls into anti-collision collection box 11 after being guided by first width adjustable flow guide mechanism 17 and second width adjustable flow guide mechanism 18, and the damaged porcelain ball falls into the right side of shunt baffle 28 after being screened by material separating screen 16 and is collected, and the unformed broken material and qualified porcelain ball are separated, and porcelain ball contacts polyurethane buffer layer 29 when falling into box 27, and polyurethane buffer layer 29 buffers porcelain ball, reduces the impact between porcelain balls, further protects the integrity of porcelain ball, and shunt baffle 28 in the inner wall of box 27 separates damaged porcelain ball and intact porcelain ball, avoids the mixture of porcelain balls, and improves the processing efficiency of subsequent process.
[0033] The basic principle and main features of the present application and the advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A ball receiving device for a ball pressing machine for producing high-alumina porcelain balls, comprising a buffer guide device (10), characterized in that: The left side wall surface of the buffer guide device (10) is provided with an anti-collision collecting box (11), the buffer guide device (10) comprises an inclined workbench (12), the top front end of the inclined workbench (12) is fixedly installed with a first mounting plate (13), the top rear end of the inclined workbench (12) is fixedly installed with a second mounting plate (14), the top middle end of the inclined workbench (12) is provided with a buffer plate assembly (15), the back surface of the first mounting plate (13) is fixedly installed with a material distribution screen (16), and the back surface of the material distribution screen (16) is fixedly connected with the front surface lower end of the second mounting plate (14), the right side wall surface of the material distribution screen (16) is fixedly connected with the left side wall surface of the buffer plate assembly (15), the inner wall of the first mounting plate (13) is provided with a first width adjustable flow guide mechanism (17), the inner wall of the second mounting plate (14) is provided with a second width adjustable flow guide mechanism (18), and the structure of the second width adjustable flow guide mechanism (18) is consistent with that of the first width adjustable flow guide mechanism (17), the anti-collision collecting box (11) comprises a box body (27), and the right side wall surface of the box body (27) is movably connected with the left side wall surface of the inclined workbench (12).
2. The ball receiving device for high-alumina porcelain ball production ball press machine according to claim 1, characterized in that: The first width adjustable flow guide mechanism (17) comprises a screw rod (19), and the outer wall of the screw rod (19) is threadedly connected with the middle end of the inner wall of the first mounting plate (13).
3. The ball receiving device for high-alumina porcelain ball production ball press machine according to claim 1, characterized in that: The inner wall middle end of the box body (27) is fixedly installed with a shunt partition plate (28), and the bottom of the inner wall of the box body (27) is fixedly installed with a polyurethane buffer layer (29) on the left side of the shunt partition plate (28).
4. The ball receiving device for high-alumina porcelain ball production ball press machine according to claim 1, characterized in that: The buffer plate assembly (15) comprises an elastic rubber plate (24), and the bottom of the elastic rubber plate (24) is uniformly fixedly installed with a damping spring (25), and the bottom of the damping spring (25) is fixedly connected with the top of the inclined workbench (12).
5. The ball receiving device for high-alumina porcelain ball production ball press machine according to claim 2, characterized in that: The front surface of the screw rod (19) is fixedly installed with an adjusting knob (20), and the back surface of the screw rod (19) is movably installed with a wear-resistant ceramic lining plate (21).
6. The ball receiving device for high-alumina porcelain ball production ball press machine according to claim 5, characterized in that: The front surface left side of the wear-resistant ceramic lining plate (21) is fixedly installed with a first limiting guide rod (22), and the front surface of the first limiting guide rod (22) movably penetrates the front surface left side of the first mounting plate (13).
7. The ball receiving device for high-alumina porcelain ball production ball press machine according to claim 5, characterized in that: The front surface right side of the wear-resistant ceramic lining plate (21) is fixedly installed with a second limiting guide rod (23), and the front surface of the second limiting guide rod (23) movably penetrates the front surface right side of the first mounting plate (13).
8. The ball receiving device for high-alumina porcelain ball production ball press machine according to claim 4, characterized in that: The top of the elastic rubber plate (24) is uniformly provided with a honeycomb-shaped groove, and the inner wall of the elastic rubber plate (24) is fixedly installed with a silica gel buffer pad (26) at the honeycomb-shaped groove.