Constant-temperature early-warning water tank for mold water heater and mold water heater
By introducing a constant temperature warning water tank into the mold temperature water heater, and using temperature sensors and heating and cooling components to regulate the water temperature, the problem of unstable cooling water temperature in the mold temperature water heater has been solved, thus improving the quality and efficiency of plastic mold production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-12
- Publication Date
- 2026-03-27
AI Technical Summary
The existing mold temperature water heater cooling water tanks lack constant temperature function, resulting in unstable cooling water temperature, which cannot meet the needs of high-precision plastic mold production, leading to product appearance defects and excessively long production cycles.
Design a constant temperature warning water tank for mold temperature water machines, equipped with a temperature sensor, heating component and cooling component. By monitoring and adjusting the water temperature in real time, the pure water temperature is kept constant. Combined with the warning component and water level sensor, the water level in the tank is monitored and warned in real time.
This technology has achieved stable temperature control of the pure water delivered by the mold temperature water heater, improving the product quality of plastic mold production, reducing the defect rate, and increasing production efficiency.
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Figure CN224044489U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to water cooling temperature control equipment technical field, concretely relates to a constant temperature early warning water tank for mould temperature water machine and mould temperature water machine. BACKGROUND
[0002] In the plastic mould injection industry, since 1990s, for the past thirty years, it has been facing a problem that the complex product shape cannot be processed by traditional waterway to cool the mould, resulting in product appearance defects, warping deformation and long production cycle. In 2015, a technology was created and invented by German EOS company, called "mould 3D metal printing special-shaped waterway" technology, which combines special metal powder and special laser sintering technology, uses 3D scanning layer-by-layer stacking principle to change the traditional mould machining method of machine and tool, and uses laser scanning sintering stacking new technology to print out the mould. So far, it has been ten years, and its application range has been gradually accepted by the plastic industry.
[0003] In the high-precision plastic mould machining production process, the temperature of the cooling water in the cooling waterway is one of the important indicators to ensure high-quality production. Constant temperature can effectively ensure that the products produced are uniformly cooled in the plastic mould. The existing mould temperature water machine uses a cooling water tank only with cooling function, but without constant temperature function, and the function is single. The cooling water temperature error is large during water supply, which cannot be applied to high-precision production, resulting in blocked production of manufacturers. CONTENT OF THE UTILITY MODEL
[0004] To solve the problems in the prior art, the utility model provides a constant temperature early warning water tank for mould temperature water machine and mould temperature water machine. The constant temperature early warning water tank for mould temperature water machine can obtain the temperature of pure water in real time through the temperature sensor, and adjust the water temperature according to the demand by cooperating with the heating assembly and the cooling assembly, so that the temperature of the pure water delivered by the mould temperature water machine is constant, the quality of the plastic mould production products is effectively improved, the defective rate is reduced, and the production efficiency of the manufacturers is improved.
[0005] The utility model provides a constant temperature early warning water tank for mould temperature water machine and mould temperature water machine, which comprises a constant temperature water tank main body and a temperature sensor, the constant temperature water tank main body is provided with a heating assembly, a cooling assembly and a warning assembly, the heating assembly comprises a plurality of heating special-shaped pipes, the plurality of heating special-shaped pipes are arranged around the cooling assembly, the warning assembly comprises a water level movable part and a water level sensor, and the water level sensor can cooperate with the water level movable part to identify the water level information in the constant temperature water tank main body.
[0006] The utility model is further improved, the heating special-shaped pipe is composed of a plurality of U-shaped pipes, and an arc connecting pipe is arranged at the connecting position of adjacent U-shaped pipes, and the arc connecting pipe and the plurality of U-shaped pipes are integrally formed.
[0007] The utility model discloses further improve, the shape of heating special-shaped tube is M type.
[0008] The utility model discloses further improve, the quantity of heating special-shaped tube is three, and three heating special-shaped tubes are arranged respectively at the left side, the right side and the downside of cooling assembly, and the both ends of heating special-shaped tube are provided with electric joint, and the front side position of constant temperature water tank main part is provided with the electric connection installation site that cooperates with electric joint, and electric joint sets up in electric connection installation site.
[0009] The utility model discloses further improve, and water level movable part is the float ball, and the movable rod is set up on the float ball, and the inductive plate is set up on the movable rod upper end, and the movable hole that cooperates with movable rod is set up on the upper end of constant temperature water tank main part, and movable rod sets up in movable hole, and inductive plate sets up above constant temperature water tank main part, and movable rod can move up and down relative movable rod.
[0010] The utility model discloses further improve, and water level sensor is proximity switch, and the highest water level line contact plate and the lowest water level line contact plate are set up on proximity switch, and inductive plate moves in a straight line between the highest water level line contact plate and the lowest water level line contact plate.
[0011] The utility model discloses further improve, and the highest water level overflow pipe is set up on constant temperature water tank main part.
[0012] The utility model discloses further improve, and the side of the lower end of constant temperature water tank main part is provided with the drain pipe.
[0013] The utility model discloses further improve, and the control host computer is provided with controller assembly, cooling assembly, water pump, backwater component, water outlet component and the constant temperature early warning water tank for mould temperature water machine in the control host computer, and the water pump is installed and set up on constant temperature water tank main part, and the pump head is set up on water pump, and the pump head installation window that cooperates with pump head is set up on constant temperature water tank main part, and the pump head passes through pump head installation window and sets up in the constant temperature early warning water tank for mould temperature water machine, and cooling assembly, water pump, heating assembly, cooling assembly and early warning component are electrically connected with controller assembly respectively, and the pure water injection opening that cooperates with constant temperature water tank main part is set up on control host computer, and one end of backwater component communicates with one end of water channel, and the other end of backwater component is connected with constant temperature water tank main part, and the water outlet is set up on water pump, and the water pumping opening is set up on pump head, and one end of water outlet component is connected with water outlet, and the other end of water outlet component communicates with the other end of water channel, and cooling assembly can cool the pure water in constant temperature water tank main part, and water pump can make the pure water in water channel circulate flow with the cooperation of backwater component and water outlet component, and temperature sensor sets up on water outlet component.
[0014] The utility model discloses further improve, cooling assembly includes the water tower water inlet joint, water tower water inlet guide pipe, cooling guide pipe, water tower water outlet guide pipe and water tower water outlet joint that connect in proper order, and water tower water inlet joint, water tower water inlet guide pipe, cooling guide pipe, water tower water outlet guide pipe and water tower water outlet joint are communicated in proper order between, and water tower water inlet joint and water tower water outlet joint are fixedly arranged on control host computer, and cooling guide pipe is arranged in pure water tank body, and cooling guide pipe can carry out the cooling of pure water in pure water tank body to pure water.
[0015] Compared with the prior art, the utility model discloses a kind of constant temperature early warning water tank and mould temperature water machine for mould temperature water machine, and the temperature of pure water can be acquired in real time by temperature sensor for constant temperature early warning water tank for mould temperature water machine, then according to demand cooperation heating component and cooling component carry out the temperature adjustment of water, so that the temperature of pure water that mould temperature water machine transports is constant, effectively improve the quality of plastic mould production product, reduce the rate of defective products, improve the production efficiency of manufacturer. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the scheme in the present application or prior art, the drawings needed to be used in the following embodiment or prior art description will be briefly introduced, and obviously, the drawings in the following description are some embodiments of the present application, and those skilled in the art can obtain other drawings according to these drawings without creating labor.
[0017] Figure 1 It is the whole structure schematic view of the utility model mould temperature water machine;
[0018] Figure 2 It is another view structure schematic view of the utility model mould temperature water machine;
[0019] Figure 3 It is the exploded structure schematic view of the utility model mould temperature water machine;
[0020] Figure 4 It is the internal structure schematic view of the utility model mould temperature water machine. DETAILED DESCRIPTION
[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used in the specification of the application only for the purpose of describing specific embodiments, is not intended to limit the application; the specification and claims of the application and the above drawing description of the terms "include" and "have" and their any deformation, is intended to cover non-exclusive inclusion.
[0022] Reference to an "embodiment" herein means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are they necessarily mutually exclusive of one another. As will be apparent to those of ordinary skill in the art, embodiments described herein can be combined with other embodiments.
[0023] In order to make the person skilled in the art better understand the scheme of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings.
[0024] As Figures 1-4 The utility model provides a kind of mould temperature water machine, including control host 1, controller assembly, cooling assembly, water pump 2, backwater component 12, water outlet component 13 and the constant temperature early warning water tank for mould temperature water machine are provided in control host 1.
[0025] The constant temperature early warning water tank for mould temperature water machine includes constant temperature water tank main body 3 and temperature sensor 4, heating assembly, cooling assembly and early warning component are provided in constant temperature water tank main body 3, heating assembly includes multiple heating profiled pipes 5, multiple heating profiled pipes 5 are arranged around cooling assembly, early warning component includes water level movable part and water level inductor, and water level inductor can cooperate with water level movable part to identify water level information in constant temperature water tank main body 3.
[0026] Through temperature sensor 4, the temperature of pure water can be acquired in real time, and then the water temperature is adjusted according to the demand by cooperating with heating assembly and cooling assembly, so that the temperature of pure water delivered by mould temperature water machine is constant, the quality of plastic mold production products is effectively improved, the rate of defective products is reduced, and the production efficiency of manufacturers is improved.
[0027] The heating profiled pipe 5 is composed of multiple U-shaped pipes, and an arc connecting pipe is arranged at the connection between adjacent U-shaped pipes.
[0028] The multiple U-shaped pipes can effectively increase the coverage of the heating profiled pipe 5 in the constant temperature water tank main body 3, and improve the uniformity of the heating assembly in heating the pure water in the constant temperature water tank main body 3.
[0029] The heating profiled pipe 5 is in the shape of M.
[0030] The number of heating profiled pipes 5 is three, and the three heating profiled pipes 5 are arranged on the left side, the right side and the lower side of the cooling assembly respectively, and the heating profiled pipe 5 is provided with an electrical connector 51 at both ends, and the constant temperature water tank main body 3 is provided with an electrical connection mounting position matched with the electrical connector 51 at the front side position of the cooling assembly, and the electrical connector 51 is arranged in the electrical connection mounting position.
[0031] The heating of the number of three of the profiled pipe 5 is guaranteed to cover a larger range, and it is more convenient to install the heating profiled pipe 5, and it is more convenient to cooperate with the controller assembly.
[0032] The electrical connector 51 is electrically connected with the controller assembly.
[0033] The water level moving part is a floating ball 6, the floating ball 6 is provided with a movable rod 7, the upper end of the movable rod 7 is provided with a sensing plate 8, the upper end of the constant temperature water tank body 3 is provided with a movable hole matched with the movable rod 7, the movable rod 7 is arranged in the movable hole, and the sensing plate 8 is arranged above the constant temperature water tank body 3, and the movable rod 7 can move up and down relative to the movable rod 7.
[0034] The water level sensor is a proximity switch 9, the proximity switch 9 is provided with a highest water level line contact plate 91 and a lowest water level line contact plate 92, and the sensing plate 8 moves linearly between the highest water level line contact plate 91 and the lowest water level line contact plate 92.
[0035] When the pure water in the constant temperature water tank body 3 decreases or increases, the floating ball 6 drives the movable rod 7 to descend or rise, so that the sensing plate 8 contacts the highest water level line contact plate 91 or the lowest water level line contact plate 92, and then the current water level information is identified, and early warning is performed.
[0036] The control host 1 is provided with a water level warning buzzer 10, the water level warning buzzer 10 is electrically connected with the controller assembly, and can cooperate with the warning assembly to perform water level warning.
[0037] The control host 1 is provided with a pure water inlet 11 matched with the constant temperature water tank body 3, and the constant temperature water tank body 3 is provided with a highest water level overflow pipe 31, through the setting of the highest water level overflow pipe 31, when the pure water inlet 11 adds too much water, the water higher than the specified water level can flow out from the highest water level overflow pipe 31.
[0038] The side of the lower end of the constant temperature water tank body 3 is provided with a drain pipe 32, through the setting of the drain pipe 32, the inside of the constant temperature water tank body 3 can be conveniently cleaned.
[0039] The water pump 2 is arranged on the constant temperature water tank body 3, the water pump 2 is provided with a pump head 21, the constant temperature water tank body 3 is provided with a pump head 21 installation window matched with the pump head 21, the pump head 21 is arranged in the constant temperature early warning water tank for the mold temperature water machine through the pump head 21 installation window, the cooling assembly, the water pump 2, the heating assembly, the cooling assembly and the early warning assembly are electrically connected with the controller assembly respectively, one end of the backwater assembly 12 is communicated with one end of the waterway, the other end of the backwater assembly 12 is connected with the constant temperature water tank body 3, the water pump 2 is provided with a water outlet 22, the pump head 21 is provided with a water suction port, one end of the water outlet assembly 13 is connected with the water outlet 22, the other end of the water outlet assembly 13 is communicated with the other end of the waterway, the cooling assembly can cool the pure water in the constant temperature water tank body 3, the water pump 2 can realize the circulation of the pure water in the waterway in cooperation with the backwater assembly 12 and the water outlet assembly 13, and the temperature sensor 4 is arranged on the water outlet assembly 13.
[0040] By arranging the temperature sensor 4 on the water outlet assembly 13, the temperature of the pure water supplied to the waterway by the equipment can be accurately identified, and the temperature can be controlled in cooperation with the heating assembly and the cooling assembly.
[0041] The cooling assembly comprises a water tower water inlet connector 14, a water tower water inlet conduit 15, a cooling conduit 16, a water tower water outlet conduit 17 and a water tower water outlet connector 18 connected in sequence, and the water tower water inlet connector 14, the water tower water inlet conduit 15, the cooling conduit 16, the water tower water outlet conduit 17 and the water tower water outlet connector 18 are communicated in sequence, the water tower water inlet connector 14 and the water tower water outlet connector 18 are fixedly arranged on the control host 1, the cooling conduit 16 is arranged in the pure water tank body, and the cooling conduit 16 can cool the pure water in the pure water tank body.
[0042] The cooling conduit 16 is in a spiral shape, so that the coverage of the cooling conduit 16 is larger, and the cooling effect is improved.
[0043] As can be seen from the above, the utility model provides a constant temperature early warning water tank for mold temperature water machine and mold temperature water machine, the constant temperature early warning water tank for mold temperature water machine can acquire the temperature of pure water in real time through the temperature sensor 4, and then adjusts the water temperature in cooperation with the heating assembly and the cooling assembly according to requirements, so that the temperature of the pure water delivered by the mold temperature water machine is constant, the quality of the product produced by the plastic mold is effectively improved, the rate of defective products is reduced, and the production efficiency of the manufacturer is improved.
[0044] The above specific embodiment is a preferred embodiment of the utility model, and the specific implementation range of the utility model is not limited by this, the range of the utility model includes but is not limited to the specific embodiment, and equivalent changes made according to the utility model are within the protection range of the utility model.
Claims
1. A constant temperature early warning water tank for a mold temperature water machine, characterized by: The constant temperature water tank body is internally provided with a heating assembly, a cooling assembly and a early warning assembly, the heating assembly comprises a plurality of heating profiled pipes, the plurality of heating profiled pipes are arranged around the cooling assembly, the early warning assembly comprises a water level movable part and a water level sensor, and the water level sensor can cooperate with the water level movable part to identify water level information in the constant temperature water tank body.
2. The constant temperature early warning water tank for mold temperature water machine according to claim 1, characterized in that: The heating profiled pipe is composed of a plurality of U-shaped pipes, and a circular arc connecting pipe is arranged at the connection between adjacent U-shaped pipes.
3. The constant temperature early warning water tank for mold temperature water machine according to claim 2, characterized in that: The heating profiled pipe is in the shape of M.
4. The constant temperature early warning water tank for mold temperature water machine according to claim 1, characterized in that: The number of the heating profiled pipes is three, and the three heating profiled pipes are arranged on the left side, the right side and the lower side of the cooling assembly respectively, the two ends of the heating profiled pipe are provided with electrical connectors, and the constant temperature water tank body is provided with an electrical connection mounting position matched with the electrical connector at the front side of the cooling assembly, and the electrical connector is arranged in the electrical connection mounting position.
5. The constant temperature early warning water tank for mold temperature water machine according to claim 1, characterized in that: The water level movable part is a floating ball, an active rod is arranged on the floating ball, an induction plate is arranged at the upper end of the active rod, an active hole matched with the active rod is arranged at the upper end of the constant temperature water tank body, the active rod is arranged in the active hole, and the induction plate is arranged above the constant temperature water tank body, and the active rod can move up and down relative to the active rod.
6. The constant temperature early warning water tank for mold temperature water machine according to claim 5, characterized in that: The water level sensor is a proximity switch, a highest water level line contact plate and a lowest water level line contact plate are arranged on the proximity switch, and the induction plate moves linearly between the highest water level line contact plate and the lowest water level line contact plate.
7. The constant temperature early warning water tank for mold temperature water machine according to claim 1, characterized in that: A highest water level overflow pipe is arranged on the constant temperature water tank body.
8. The constant temperature early warning water tank for mold temperature water machine according to claim 1, characterized in that: A drain pipe is arranged on the side of the lower end of the constant temperature water tank body.
9. A mold temperature water machine characterized by: The control host is internally provided with a controller assembly, a cooling assembly, a water pump, a water return assembly, a water outlet assembly and the constant temperature early warning water tank for the mold temperature water machine in any one of claims 1-8, the water pump is arranged on the constant temperature water tank body, a pump head is arranged on the water pump, a pump head mounting window matched with the pump head is arranged on the constant temperature water tank body, the pump head is arranged in the constant temperature early warning water tank through the pump head mounting window, the cooling assembly, the water pump, the heating assembly, the cooling assembly and the early warning assembly are electrically connected with the controller assembly respectively, a pure water filling port matched with the constant temperature water tank body is arranged on the control host, one end of the water return assembly is communicated with one end of a water channel, the other end of the water return assembly is connected with the constant temperature water tank body, a water outlet is arranged on the water pump, a water inlet is arranged on the pump head, one end of the water outlet assembly is connected with the water outlet, and the other end of the water outlet assembly is communicated with the other end of the water channel, the cooling assembly can cool the pure water in the constant temperature water tank body, the water pump can realize the circulation of the pure water in the water channel by cooperating with the water return assembly and the water outlet assembly, and the temperature sensor is arranged on the water outlet assembly.
10. The mold temperature water machine of claim 9, wherein: The cooling assembly comprises a water tower water inlet joint, a water tower water inlet conduit, a cooling conduit, a water tower water outlet conduit and a water tower water outlet joint connected in sequence, and the water tower water inlet joint, the water tower water inlet conduit, the cooling conduit, the water tower water outlet conduit and the water tower water outlet joint are communicated in sequence, the water tower water inlet joint and the water tower water outlet joint are fixedly arranged on the control host, and the cooling conduit is arranged in the constant-temperature water tank body and can cool the purified water in the constant-temperature water tank body.