Aluminum alloy plate surface cold embossing device

Abstract

An aluminum alloy plate surface cold embossing device comprises an embossing mechanism arranged between supporting seats, a shaping mechanism, a cutting mechanism and a discharging conveying roller are sequentially arranged on the right side of the embossing mechanism in the discharging direction, and a transition roller shaft is arranged between the shaping mechanism and the cutting mechanism; the knurling mechanism comprises a knurling driving roller and a knurling driven roller, and the distance between the knurling driving roller and the knurling driven roller is smaller than the thickness of the aluminum alloy plate; the shaping mechanism comprises an upper shaping roller and a lower shaping roller, and the distance between the upper shaping roller and the lower shaping roller is matched with the thickness of the aluminum alloy plate; the material cutting mechanism comprises a material cutting table, a cutting knife arranged above the material cutting table and a material pressing block. The lower portion of the support is connected with the jacking air cylinder. According to the device, the embossing mechanism, the shaping mechanism, the cutting mechanism and the discharging conveying roller which are sequentially arranged are matched, the processes of embossing, shaping, fixed-length cutting and discharging of the aluminum alloy plate are completed on line, the machining efficiency is high, and the device is suitable for aluminum alloy plates with different thicknesses and good in universality.

Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of aluminum alloy plate surface cold embossing device. BACKGROUND

[0002] Building integrated photovoltaics technology is to build solar photovoltaic module products on building, so that photovoltaic products and building become one, when sunlight irradiates building, solar energy can be used to carry out photoelectric conversion and generate electricity using the structural advantages of building. Solar panels are generally installed on the roof by special support, in order to facilitate installation and subsequent maintenance, a walkway for people is set on the roof and anti-slip plate is laid, anti-slip plate is mostly made of aluminum alloy plate, with patterns pressed on the surface. The existing processing process generally needs to go through multiple processes, first cut the aluminum alloy plate, then transport it to the surface rolling equipment for rolling, and the aluminum alloy plate with rolling is also needed to be flattened, which requires more manpower and low processing efficiency. SUMMARY

[0003] In view of the deficiencies in the above problems, the utility model provides a kind of aluminum alloy plate surface cold embossing device.

[0004] To achieve the above purpose, the utility model provides a kind of aluminum alloy plate surface cold embossing device, including the support seat of front-back symmetry, be equipped with embossing mechanism between the support seat, the embossing mechanism right side is sequentially equipped with shaping mechanism, cutting mechanism, discharge conveying roller along the discharge direction, and the shaping mechanism and the cutting mechanism are equipped with transition roller shaft between them;

[0005] The embossing mechanism includes embossing driving roller and embossing driven roller arranged correspondingly up and down, the embossing driving roller is rotated by motor, the embossing driven roller is a follow-up structure, the distance between the embossing driving roller and the embossing driven roller is less than the thickness of the aluminum alloy plate;

[0006] The shaping mechanism includes upper shaping roller and lower shaping roller arranged correspondingly up and down, the distance between the upper shaping roller and the lower shaping roller matches the thickness of the aluminum alloy plate;

[0007] The cutting mechanism includes cutting table, cutting knife arranged above the cutting table, and pressing block arranged on the left side of the cutting knife, the cutting table is processed with cutting groove corresponding to the cutting knife;

[0008] The transition roller shaft is rotatably installed on the upper part of the support, and the lower part of the support is connected with the jacking cylinder.

[0009] As a further improvement of the utility model, the distance between the embossing driving roller and the embossing driven roller is adjustable, the front and rear ends of the embossing driving roller are rotatably connected with the first lifting block through the upper bearing seat, the motor is installed outside one of the upper bearing seats, the first lifting block is slidably arranged in the first U-shaped groove in the upper left part of the support seat, a first horizontal rod is arranged at the opening of the upper part of the first U-shaped groove, the first lifting block is locked and positioned with the first horizontal rod through the first adjusting bolt assembly, and the front and rear ends of the embossing driven roller are rotatably connected with the support seat through the lower bearing seat.

[0010] As a further improvement of the utility model, the outer circumferential surface of the embossing driving roller is uniformly provided with roller traces, and the embossing driven roller is a light shaft.

[0011] As a further improvement of the utility model, the distance between the upper shaping roller and the lower shaping roller is adjustable, the front and rear ends of the upper shaping roller are rotatably connected with the second lifting block, the second lifting block is slidably arranged in the second U-shaped groove in the upper right part of the support seat, a second horizontal rod is arranged at the opening of the upper part of the second U-shaped groove, the second lifting block is locked and positioned with the second horizontal rod through the second adjusting bolt assembly, and the front and rear ends of the lower shaping roller are rotatably connected with the support seat.

[0012] As a further improvement of the utility model, a compression spring is arranged between the second adjusting bolt assembly, the second lifting block and the second horizontal rod.

[0013] As a further improvement of the utility model, the cutting knife is fixedly arranged on the lower part of the lifting plate, the upper part of the pressing block is connected with the lifting plate through the elastic telescopic rod, the upper part of the lifting plate is connected with the push cylinder, the push cylinder is installed on the upper part of the upper fixing seat, the upper fixing seat is fixedly arranged above the cutting table through the vertical rod, and the lifting plate is slidably connected with the vertical rod.

[0014] As a further improvement of the utility model, a sensor is arranged above the discharging conveying roller, and the discharging conveying roller adopts a power structure.

[0015] The utility model discloses a kind of aluminum alloy plate surface cold embossing devices, which comprises embossing mechanism, shaping mechanism, cutting mechanism, discharging conveying roller and transition roller shaft.

[0016] The device is sequentially arranged with embossing mechanism, shaping mechanism, cutting mechanism, discharging conveying roller and transition roller shaft cooperation, and the embossing, shaping, fixed-length cutting and discharging process of aluminum alloy plate are completed online, with high processing efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the front view of the utility model one kind of aluminum alloy plate surface cold embossing device.

[0018] Figure 2 It is the top view of the aluminum alloy plate surface cold embossing device of the utility model;

[0019] Figure 3 It is the side view of the aluminum alloy plate surface cold embossing device of the utility model;

[0020] Figure 4 It is the working schematic view of the aluminum alloy plate surface cold embossing device of the utility model.

[0021] In the figure: 1, support seat;11, first U-shaped groove;12, second U-shaped groove;2, embossing mechanism;21, embossing driven roller;22, embossing driving roller;221, roller thread;23, first lifting block;24, first adjusting bolt assembly;25, first cross bar;26, upper bearing seat;27, motor;28, lower bearing seat;3, aluminum alloy plate;4, shaping mechanism;41, lower shaping roller;42, upper shaping roller;43, second lifting block;44, second adjusting bolt assembly;441, compression spring;45, second cross bar;5, transition roller shaft;51, support;52, jacking cylinder;6, cutting mechanism;61, cutting table;611, cutting groove;62, pressing block;63, elastic telescopic rod;64, lifting plate;65, upper fixed seat;66, push cylinder;67, cutting knife;68, vertical rod;7, discharge conveying roller;8, sensor. Specific implementation

[0022] As Figures 1-3 Indicated, the aluminum alloy plate surface cold embossing device of the utility model embodiment, including the support seat 1 of front-back symmetry arrangement, be equipped with embossing mechanism 2 between support seat 1, embossing mechanism 2 right side along the discharge direction is sequentially equipped with shaping mechanism 4, cutting mechanism 6, discharge conveying roller 7, and shaping mechanism 4 and cutting mechanism 6 are equipped with transition roller shaft 5 between;

[0023] The embossing mechanism 2 comprises an embossing driving roller 22 and an embossing driven roller 21 arranged correspondingly, the embossing driving roller 22 is driven to rotate by a motor 27, the embossing driven roller 21 is a follow-up structure, the distance between the embossing driving roller 22 and the embossing driven roller 21 is smaller than the thickness of the aluminum alloy plate 3, the distance between the embossing driving roller 22 and the embossing driven roller 21 is adjustable, the front and rear ends of the embossing driving roller 22 are rotatably connected with a first lifting block 23 through upper bearing seats 26, the motor 27 is installed outside one of the upper bearing seats 26, the first lifting block 23 is slidably arranged in a first U-shaped groove 11 on the upper left part of the support base 1, a first cross bar 25 is arranged at the opening of the upper part of the first U-shaped groove 11, the first lifting block 23 is locked and positioned with the first cross bar 25 through a first adjusting bolt assembly 24, the front and rear ends of the embossing driven roller 21 are rotatably connected with the support base 1 through lower bearing seats 28, the outer circumferential surface of the embossing driving roller 22 is uniformly provided with roller patterns 221, and the embossing driven roller 21 is a light shaft;

[0024] The shaping mechanism 4 comprises an upper shaping roller 42 and a lower shaping roller 41 arranged correspondingly, a plurality of groups of the upper shaping roller 42 and the lower shaping roller 41 are arranged along the conveying direction of the aluminum alloy plate 3, the distance between the upper shaping roller 42 and the lower shaping roller 41 matches the thickness of the aluminum alloy plate 3, the distance between the upper shaping roller 42 and the lower shaping roller 41 is adjustable, the front and rear ends of the upper shaping roller 42 are rotatably connected with a second lifting block 43, the second lifting block 43 is slidably arranged in a second U-shaped groove 12 on the upper right part of the support base 1, a second cross bar 45 is arranged at the opening of the upper part of the second U-shaped groove 12, the second lifting block 43 is locked and positioned with the second cross bar 45 through a second adjusting bolt assembly 44, a compression spring 441 is arranged between the second adjusting bolt assembly 44 and the second lifting block 43 and the second cross bar 45, and the front and rear ends of the lower shaping roller 41 are rotatably connected with the support base 1;

[0025] The cutting mechanism 6 comprises a cutting table 61, a cutting knife 67 arranged above the cutting table 61, and a pressing block 62 arranged on the left side of the cutting knife 67, a cutting groove 611 corresponding to the cutting knife 67 is processed on the cutting table 61, the cutting knife 67 is fixedly arranged on the lower part of a lifting plate 64, the upper part of the pressing block 62 is connected with the lifting plate 64 through an elastic telescopic rod 63, the upper part of the lifting plate 64 is connected with a push cylinder 66, the push cylinder 66 is installed on the upper part of an upper fixed base 65, the upper fixed base 65 is fixedly arranged above the cutting table 61 through a vertical rod 68, and the lifting plate 64 and the vertical rod 68 are in sliding fit;

[0026] The transition roller shaft 5 is rotatably arranged on the upper part of a support 51, and the lower part of the support 51 is connected with a jacking cylinder 52;

[0027] A sensor 8 is arranged above the discharging conveying roller 7, and the discharging conveying roller 7 adopts a power structure.

[0028] The device completes the processes of embossing, shaping, fixed-length cutting and discharging of the aluminum alloy plate in line through the cooperation of the embossing mechanism, the shaping mechanism, the cutting mechanism, the discharging conveying roller and the transition roller shaft arranged in sequence, and has high processing efficiency; the distance between the embossing driving roller and the embossing driven roller in the embossing mechanism and the distance between the upper shaping roller and the lower shaping roller in the shaping mechanism are adjustable, and the device is suitable for aluminum alloy plates with different thicknesses and has good versatility.

[0029] In specific use, the utility model is described in combination with the drawings for the convenience of understanding the utility model;

[0030] During work, the height of the first lifting block and the second lifting block is adjusted according to the thickness of the aluminum alloy plate first, so that the distance between the embossing driving roller and the embossing driven roller is smaller than the thickness of the aluminum alloy plate, the smaller the distance between the embossing driving roller and the embossing driven roller, the greater the pressure the aluminum alloy plate receives when passing between the embossing driving roller and the embossing driven roller, and the distance between the upper shaping roller and the lower shaping roller matches the thickness of the aluminum alloy plate; the aluminum alloy plate passes between the embossing driving roller and the embossing driven roller, the embossing driving roller and the embossing driven roller clamp and position the aluminum alloy plate, the motor drives the embossing driving roller to rotate counterclockwise, the embossing driving roller drives the aluminum alloy plate to move right through static friction and presses the roller pattern on the upper surface of the aluminum alloy plate to form a pattern (the pattern is mainly used for anti-skid); the aluminum alloy plate after embossing passes between the upper shaping roller and the lower shaping roller, so that the aluminum alloy plate after embossing is prevented from curling and the aluminum alloy plate maintains a flat structure, and then the aluminum alloy plate moves to the discharging conveying roller in sequence through the transition roller shaft and the cutting table; when the right end of the aluminum alloy plate moves to below the sensor (the position of the sensor is determined by the specified cutting length), the sensor sends a work signal to the push cylinder, the push cylinder drives the lifting plate to move downward as a whole, the pressing block first presses the aluminum alloy plate tightly, the elastic contraction rod elastically contracts correspondingly, then the cutting knife cuts the aluminum alloy plate along the right edge of the pressing block, at the same time, the lifting cylinder drives the bracket and the transition roller shaft to move upward, the transition roller shaft forms a lifting force on the aluminum alloy plate above, the aluminum alloy plate at the corresponding position arches upward by a certain radian, which buffers the continuous feeding of the aluminum alloy plate on the left during cutting, after cutting, the lifting plate moves upward to reset, the transition roller shaft moves downward to reset, and the cut aluminum alloy plate moves right out of the discharging conveying roller.

[0031] The above only describes preferred embodiments of the utility model and is not used to limit the utility model, and the utility model can be changed and varied in various ways for those skilled in the art. Any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An apparatus for cold embossing the surface of an aluminum alloy sheet, characterized by: It includes the support seat (1) which is symmetrically arranged, the embossing mechanism (2) which is arranged between the support seat (1), the shaping mechanism (4) is sequentially arranged in the right side of the embossing mechanism (2) along the discharging direction, the cutting mechanism (6), the discharging conveying roller (7), the transition roller shaft (5) is arranged between the shaping mechanism (4) and the cutting mechanism (6); The embossing mechanism (2) includes the embossing driving roller (22) and the embossing driven roller (21) which are correspondingly arranged, the embossing driving roller (22) is rotated by the motor (27), the embossing driven roller (21) is a follow-up structure, the spacing between the embossing driving roller (22) and the embossing driven roller (21) is less than the thickness of the aluminum alloy plate (3); The shaping mechanism (4) includes the upper shaping roller (42) and the lower shaping roller (41) which are correspondingly arranged, the spacing between the upper shaping roller (42) and the lower shaping roller (41) matches the thickness of the aluminum alloy plate (3); The cutting mechanism (6) includes the cutting table (61), the cutting knife (67) which is arranged above the cutting table (61), the pressing block (62) which is arranged on the left side of the cutting knife (67), the cutting groove (611) is processed on the cutting table (61) and corresponds to the cutting knife (67); The transition roller shaft (5) is rotatably installed on the upper part of the support (51), and the lower part of the support (51) is connected with the jacking cylinder (52).

2. An apparatus for cold embossing the surface of an aluminum alloy sheet according to claim 1, characterized in that: The spacing between the embossing driving roller (22) and the embossing driven roller (21) is adjustable, the front and rear ends of the embossing driving roller (22) are rotatably connected with the first lifting block (23) through the upper bearing seat (26), the motor (27) is installed on the outer side of one of the upper bearing seats (26), the first lifting block (23) is slidably arranged in the first U-shaped groove (11) on the upper left part of the support seat (1), a first horizontal rod (25) is arranged at the opening of the upper part of the first U-shaped groove (11), the first lifting block (23) is locked and positioned with the first horizontal rod (25) through the first adjusting bolt assembly (24), and the front and rear ends of the embossing driven roller (21) are rotatably connected with the support seat (1) through the lower bearing seat (28).

3. The apparatus according to claim 1, wherein: The outer circumferential surface of the embossing driving roller (22) is uniformly provided with roller traces (221), and the embossing driven roller (21) is a light shaft.

4. The apparatus according to claim 1, wherein: The spacing between the upper shaping roller (42) and the lower shaping roller (41) is adjustable, the front and rear ends of the upper shaping roller (42) are rotatably connected with the second lifting block (43), the second lifting block (43) is slidably arranged in the second U-shaped groove (12) on the upper right part of the support seat (1), a second horizontal rod (45) is arranged at the opening of the upper part of the second U-shaped groove (12), the second lifting block (43) is locked and positioned with the second horizontal rod (45) through the second adjusting bolt assembly (44), and the front and rear ends of the lower shaping roller (41) are rotatably connected with the support seat (1).

5. An apparatus for cold embossing the surface of an aluminum alloy sheet as defined in claim 4, characterized in that: A compression spring (441) is arranged between the second adjusting bolt assembly (44), the second lifting block (43) and the second horizontal rod (45).

6. The apparatus for cold embossing the surface of an aluminum alloy sheet according to claim 1, wherein: The cutting knife (67) is fixedly arranged on the lower part of the lifting plate (64), the upper part of the pressing block (62) is connected with the lifting plate (64) through the elastic telescopic rod (63), the upper part of the lifting plate (64) is connected with the pushing cylinder (66), the pushing cylinder (66) is installed on the upper part of the upper fixing seat (65), the upper fixing seat (65) is fixedly arranged above the cutting table (61) through the vertical rod (68), and the lifting plate (64) is in sliding fit with the vertical rod (68).

7. The apparatus according to claim 1, wherein: A sensor (8) is arranged above the discharging conveying roller (7), and the discharging conveying roller (7) adopts a power structure.

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