Smoke tube jig disc butt joint structure

The integrated flue fixture tray docking structure solves the problems of cumbersome operation and low efficiency of traditional flue fixture trays, realizing fully automated processing of flue fixture trays and improving production efficiency and product quality.

CN224046264UActive Publication Date: 2026-03-27GUANGDONG JINMU MASCH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-12
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

Traditional flue pipe fixture docking methods are cumbersome to operate, inefficient, and difficult to automate fully, which affects product quality.

Method used

An integrated flue fixture tray docking structure was designed, including a feeding double-speed chain, a discharging double-speed chain, a fixture tray lifting mechanism, and a tilting mechanism, to achieve fully automated processing of the flue fixture tray. Through the cooperation of the lifting and tilting mechanisms, accurate insertion and efficient conveying of the flue are ensured.

Benefits of technology

The entire process of flue pipe fixture tray is fully automated, which improves production efficiency, reduces manual intervention, ensures the accuracy and consistency of flue pipe insertion, and improves product quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224046264U_ABST
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Abstract

The utility model relates to a butt joint structure of a smoke tube jig disc, relates to the technical field of tobacco processing, and aims to improve the production efficiency and the product quality of smoke tube processing. The structure is composed of an equipment cabinet, a feeding speed chain, a discharging speed chain, a jig disc lifting mechanism, a jig disc turnover mechanism and a smoke tube jig disc. By means of the automatic process, full-process automatic treatment of the smoke tube jig disc from feeding, smoke tube inserting, jig disc overturning to discharging is achieved. The jig plate lifting mechanism adopts the combination of threaded connection and sliding connection of a lead screw and a guide shaft rod, so that the stability and the precision of lifting of the jig plate are ensured. The jig disc overturning mechanism achieves automatic overturning of the jig disc from the horizontal state to the vertical state, and insertion of the smoke pipe is facilitated. The device has the advantages of being simple in structure, low in cost, convenient to operate, high in efficiency and good in stability, and an effective solution is provided for automatic production in the smoke tube processing industry.
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Description

TECHNICAL FIELD

[0001] The utility model relates to tobacco processing technical field, concretely is a smoke pipe tool disc butt joint structure. BACKGROUND

[0002] In the smoke pipe processing industry, in order to improve production efficiency and product quality, automatic production line has become the mainstream trend. Especially in the production process of smoke pipe, how to accurately insert the smoke pipe into the tool disc and efficiently realize the circulation of tool disc is one of the key problems needing to be solved in automatic production line.

[0003] The conventional smoke pipe tool disc butt joint mode mostly adopts manual or semi-automatic mode, and there are problems such as complicated operation, low efficiency, easy to make mistakes. Manual operation not only increases the labor intensity, but also is difficult to guarantee the accuracy and consistency of smoke pipe insertion, and affects the overall quality of product. Although the semi-automatic mode improves the efficiency to a certain extent, still needs manual intervention, and cannot realize fully automatic production. UTILITY MODEL CONTENTS

[0004] In view of the deficiencies of prior art, the utility model provides a smoke pipe tool disc butt joint structure, solves the problems in the above background art.

[0005] To realize the above purpose, the utility model is realized by the following technical scheme: a smoke pipe tool disc butt joint structure, comprising:

[0006] Equipment cabinet;

[0007] The feed speed chain is installed at the bottom of the equipment cabinet and is used to convey empty smoke pipe tool disc;

[0008] The discharge speed chain is installed at the top of the equipment cabinet and is used to convey full smoke pipe tool disc;

[0009] Tool disc lifting mechanism, installed at the rear side of the equipment cabinet, for lifting the height of tool disc;

[0010] Tool disc turnover mechanism, installed at the driving end of the tool disc lifting mechanism, for rotating empty smoke pipe tool disc from horizontal state to vertical state, and rotating full smoke pipe tool disc from vertical state to horizontal state.

[0011] Further, the tool disc lifting mechanism comprises:

[0012] Frame body;

[0013] Lead screw, rotatingly connected on the inside of the frame body;

[0014] Guide shaft, symmetrically fixed on the inside of the frame body;

[0015] a lifting driving motor installed on the top of the frame body;

[0016] a driving synchronous wheel installed on the driving end of the lifting driving motor;

[0017] a plurality of driven synchronous wheels, each of which is rotatably connected to the top of the frame body, and two of the driven synchronous wheels are connected with two lead screws;

[0018] a synchronous belt wrapped around the outside of the driving synchronous wheel and the plurality of driven synchronous wheels.

[0019] Further, the jig disc lifting mechanism further comprises:

[0020] a cover body installed on the top of the frame body and wrapped around the upper part of the driving synchronous wheel and the plurality of driven synchronous wheels.

[0021] Further, the seat body of the jig disc overturning mechanism is installed on the outside of the two lead screws and the two guide shafts, the two lead screws are threadedly connected with the seat body of the jig disc overturning mechanism, and the two guide shafts are slidably connected with the seat body of the jig disc overturning mechanism.

[0022] Further, the lifting driving motor drives the driving synchronous wheel to rotate, and then drives the plurality of driven synchronous wheels to synchronously rotate through the synchronous belt, and then drives the two lead screws to rotate, so that the jig disc overturning mechanism is driven to ascend or descend along the two guide shafts.

[0023] Further, a notch is reserved on the top of the rear side of the equipment cabinet to provide sufficient space when the full-smoke-pipe jig disc is overturned.

[0024] The utility model provides a smoke pipe jig disc butt joint structure. Compared with the prior art, the utility model has the following beneficial effects:

[0025] The smoke pipe jig disc butt joint structure realizes full-automatic processing of the smoke pipe jig disc from feeding, smoke pipe insertion, jig disc overturning to discharging through integrated design. This structure significantly improves the production efficiency of smoke pipe processing, reduces manual intervention, reduces labor intensity, ensures the accuracy and consistency of smoke pipe insertion, and improves the overall quality of products. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 It is a three-dimensional structure schematic view of the first perspective of the utility model;

[0027] Figure 2 It is a three-dimensional structure schematic view of the second perspective of the utility model;

[0028] Figure 3 It is a side view of the utility model;

[0029] Figure 4 The structure diagram of the jig disc lifting mechanism in the utility model is shown in the figure.

[0030] Figure 5 The structure diagram of the jig disc lifting mechanism in the utility model is shown in the figure.

[0031] In the figure: 1, equipment cabinet; 11, notch; 2, feeding speed-up chain; 3, discharging speed-up chain; 4, jig disc lifting mechanism; 41, frame body; 42, screw rod; 43, guide shaft; 44, lifting driving motor; 45, driving synchronous wheel; 46, driven synchronous wheel; 47, synchronous belt; 48, cover body; 5, jig disc overturning mechanism; 6, smoke pipe jig disc. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the utility model will be clearly and completely described in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0033] Please refer to Figures 1-5 The utility model provides a kind of technical solutions: a smoke pipe jig disc docking structure is composed of equipment cabinet 1, feeding speed-up chain 2, discharging speed-up chain 3, jig disc lifting mechanism 4, jig disc overturning mechanism 5 and smoke pipe jig disc 6, wherein, feeding speed-up chain 2 and discharging speed-up chain 3 are respectively installed at the bottom and top of equipment cabinet 1, smoke pipe jig disc 6 includes empty tray and full tray, wherein, empty tray is transported by feeding speed-up chain 2, full tray is transported by discharging speed-up chain 3, jig disc lifting mechanism 4 is installed at the rear side of equipment cabinet 1, jig disc overturning mechanism 5 is installed at the driving end of jig disc lifting mechanism 4, jig disc overturning mechanism 5 can receive empty tray transported by feeding speed-up chain 2, and rotate empty tray in horizontal state to vertical state (the specific structure and principle of jig disc overturning mechanism 5 are not described in detail here), jig disc lifting mechanism 4 can lift the height of jig disc overturning mechanism 5 and empty tray, multiple layers of hole positions for inserting smoke pipe are reserved on empty tray, external smoke pipe push-insertion equipment (not shown in the figure) pushes in a layer of smoke pipe every time, jig disc lifting mechanism 4 will lift the height of a layer of hole positions of empty tray, so as to insert a layer of smoke pipe into the hole position of empty tray, until empty tray is full, becomes full tray, jig disc overturning mechanism 5 rotates full tray from vertical state to horizontal state again, and then transports it out by discharging speed-up chain 3;

[0034] Specifically, the top of the rear side of the equipment cabinet 1 is provided with a notch 11, which is used to reserve enough space for the full tray to flip. The jig tray lifting mechanism 4 is composed of a frame body 41, two lead screws 42, two guide shafts 43, a lifting drive motor 44, a driving synchronous wheel 45, a plurality of driven synchronous wheels 46, a synchronous belt 47, and a cover body 48. The two lead screws 42 are rotatably connected to the inside of the frame body 41 on both sides, the two guide shafts 43 are symmetrically fixed to the inside of the frame body 41 on both sides, the lifting drive motor 44 is installed on the top of the frame body 41, the driving synchronous wheel 45 is installed on the driving end of the lifting drive motor 44, the plurality of driven synchronous wheels 46 are rotatably connected to the top of the frame body 41, the synchronous belt 47 is sleeved on the outside of the driving synchronous wheel 45 and the plurality of driven synchronous wheels 46, two of the driven synchronous wheels 46 are connected to the two lead screws 42, the cover body 48 is installed on the top of the frame body 41 and covers the outside of the driving synchronous wheel 45 and the plurality of driven synchronous wheels 46, which plays a protective role. The seat body of the jig tray flipping mechanism 5 is installed outside the two lead screws 42 and the two guide shafts 43, the two lead screws 42 are threadedly connected to the seat body of the jig tray flipping mechanism 5, and the two guide shafts 43 are slidably connected to the seat body of the jig tray flipping mechanism 5. When lifting is needed, the lifting drive motor 44 is a servo motor, which drives the driving synchronous wheel 45 to rotate, and drives the plurality of driven synchronous wheels 46 to rotate synchronously through the synchronous belt 47, and drives the two lead screws 42 to rotate through the driven synchronous wheels 46. Due to the threaded connection structure, when the two lead screws 42 rotate, the jig tray flipping mechanism 5 is driven to rise or fall along the two guide shafts 43.

[0035] Finally, the feeding speed-up chain 2 and the discharging speed-up chain 3 adopt existing technology, and the specific structure and principle are not described in detail here.

Claims

1. A smoke tube jig board docking structure, characterized by, The utility model relates to a kind of equipment cabinet and its empty pipe jig tray lifting mechanism and empty pipe jig tray overturning mechanism. Device cabinet (1); Feed speed chain (2) is installed at the bottom of the device cabinet (1), used to transport empty pipe jig tray; Discharge speed chain (3) is installed at the top of the device cabinet (1), used to transport full pipe jig tray; Jig tray lifting mechanism (4) is installed at the rear side of the device cabinet (1), used to lift the height of jig tray; Jig tray overturning mechanism (5) is installed at the driving end of the jig tray lifting mechanism (4), used to rotate empty pipe jig tray from horizontal state to vertical state, and rotate full pipe jig tray from vertical state to horizontal state.

2. The smoke tube jig board docking structure according to claim 1, wherein, The jig tray lifting mechanism (4) comprises: Frame body (41); Lead screw (42) is rotatably connected to the inside of the frame body (41) on both sides; Guide shaft (43) is symmetrically fixed to the inside of the frame body (41) on both sides; Lifting drive motor (44) is installed at the top of the frame body (41); Driving synchronous wheel (45) is installed at the driving end of the lifting drive motor (44); A plurality of driven synchronous wheels (46) are rotatably connected to the top of the frame body (41), two driven synchronous wheels (46) are connected with two lead screws (42); Synchronous belt (47) is sleeved on the outside of the driving synchronous wheel (45) and a plurality of driven synchronous wheels (46).

3. A smoke tube jig board docking structure according to claim 2, wherein The jig tray lifting mechanism (4) further comprises: Cover body (48) is installed at the top of the frame body (41), and covers the upper part of the driving synchronous wheel (45) and a plurality of driven synchronous wheels (46).

4. The flue pipe jig board docking structure according to claim 2, wherein, The seat of the jig tray overturning mechanism (5) is installed outside two lead screws (42) and two guide shafts (43), and the seat of the jig tray overturning mechanism (5) is threadedly connected with two lead screws (42), and is slidingly connected with two guide shafts (43).

5. A flue pipe jig board docking structure according to claim 4, wherein The lifting drive motor (44) drives the driving synchronous wheel (45) to rotate, and then drives a plurality of driven synchronous wheels (46) to rotate synchronously through the synchronous belt (47), and then drives two lead screws (42) to rotate, and drives the jig tray overturning mechanism (5) to rise or fall along two guide shafts (43).

6. The flue pipe jig board docking structure of claim 1, wherein, A notch (11) is reserved at the top of the rear side of the device cabinet (1) to provide enough space when the full pipe jig tray is overturned.