Special-shaped aluminum plate curtain wall system

The irregular aluminum panel curtain wall system, designed using prefabricated construction and BIM technology, solves the construction challenges of complex irregular-shaped building aluminum panel curtain walls, achieving efficient, safe, and environmentally friendly construction results.

CN224048470UActive Publication Date: 2026-03-27DECORATION CO LTD OF CHINA CONSTR 3RD ENG BUREAU
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

Existing technologies make it difficult to efficiently construct aluminum panel curtain walls for complex and irregularly shaped buildings, resulting in problems such as high construction difficulty, high safety risks, long construction periods, and difficulty in guaranteeing quality.

Method used

The prefabricated construction method is adopted, and BIM technology is used for precise design and processing. The combination of steel frame and aluminum plate forms an isosceles trapezoidal structure. Combined with transition components and internal supports, the wave shape of aluminum plate is realized. After hoisting, it is assembled at high altitude.

Benefits of technology

It improved construction efficiency, reduced safety risks, reduced waste generation, ensured construction quality, and shortened the construction period.

✦ Generated by Eureka AI based on patent content.

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Abstract

A special-shaped aluminum plate curtain wall system is of a cornice structure protruding out of the outer vertical face of a building structure, the top face and the end face, away from the building structure, of the special-shaped aluminum plate curtain wall system are both of a wave shape, the special-shaped aluminum plate curtain wall system is formed by connecting a plurality of unit bodies in series end to end, and each unit body comprises a steel framework and an aluminum plate attached to the steel framework; the longitudinal square steel is used for being connected with the vertical main keels in series, and the vertical main keels are fixed to a building structure through switching assemblies. According to the assembly type construction, a centralized machining mode can be adopted, the generation rate of waste materials is reduced, meanwhile, management personnel can manage and control on-site civilized construction more easily, the quality can be controlled more easily through ground assembly, and the impression is better after construction is completed.
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Description

TECHNICAL FIELD

[0001] The application relates to the field of building construction, in particular to a special-shaped aluminum plate curtain wall system. BACKGROUND

[0002] In recent years, China's economy has developed rapidly, and urbanization construction has shown vigorous vitality. Various large buildings have complex shapes, and on the basis of meeting practical functions, the architectural aesthetics also needs to be reflected.

[0003] Under such market demand environment, the complexity of the modeling design of the outer curtain wall is increasing day by day, and the corresponding construction difficulty is also rising exponentially. CONTENT OF THE INVENTION

[0004] The purpose of the utility model is to provide a special-shaped aluminum plate curtain wall system which is formed by hoisting and installing a plurality of unit bodies and is a large-span cantilever special-shaped aluminum plate curtain wall assembly type construction method.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0006] A special-shaped aluminum plate curtain wall system is a cornice structure protruding from the outer facade of a building structure, and the top surface and the end surface away from the building structure are both in a wave shape. The system is characterized in that: a plurality of unit bodies are connected in series at the head and tail to form the system, the unit body comprises a steel framework and an aluminum plate attached to the steel framework, the steel framework comprises a plurality of vertical main keels arranged at intervals in the longitudinal direction, and longitudinal square steel is used to connect the vertical main keels, the vertical main keel is fixed to the building structure through an adapter assembly, a single steel framework is arranged on a single vertical main keel and perpendicular to the vertical main keel, the vertical main keel, the upper long crossbar, the lower short crossbar and the inclined bar are arranged to form a trapezoidal structure, a plurality of upper long crossbars are arranged at different angles and lengths to realize the wave shape of the top surface of the cornice structure, and the lower short crossbars are arranged at different lengths to realize the wave shape of the lateral end surface.

[0007] Further preferably, the adapter assembly comprises a hanging piece arranged on the vertical main keel and a buried adapter arranged on the building structure, the buried adapter comprises a buried plate and a buried rod, the hanging piece is a short square steel pipe fixed on the vertical main keel by welding, the short square steel pipe is arranged vertically to the plane of the cantilever keel, the top surface of the buried rod is welded to a limiting angle steel, and the short square steel pipe is welded between the two limiting angle steels.

[0008] Further, the inclined bar is inclined upward by 45°, the upper long crossbar is arranged horizontally, or the upper long crossbar is inclined downward by 1-3°.

[0009] Further, the isosceles trapezoidal structure is further provided with an inner support structure, the inner support structure comprises vertical supports and inclined supports, the vertical supports are square steel pipes supported on the upper long crossbars and the lower short crossbars, and the inclined supports are angle steels supported on opposite corners of the isosceles trapezoidal structure.

[0010] Further, the aluminum plate comprises A-numbered aluminum plates, B-numbered aluminum plates, C-numbered plates, D-numbered aluminum plates and E-numbered aluminum plates arranged in sequence from top to bottom, and adjacent aluminum plates are connected through U-shaped pieces and bolts.

[0011] Further, the B-numbered aluminum plates and the D-numbered aluminum plates are arc-shaped plates.

[0012] Further, adjacent aluminum plates are bent inward, the bent plates are inserted into the U-shaped pieces and fixed through bolts, and the U-shaped pieces are fixed through screws.

[0013] More preferably, the single steel frame is connected through longitudinal rods.

[0014] Compared with the prior art, the utility model has the following characteristics and beneficial effects:

[0015] Quality benefit: compared with the traditional structure, the application can be hoisted after ground assembly, and the quality is easier to control during ground assembly, and the appearance is better after construction.

[0016] Safety benefit: the assembly type construction reduces the safety risk of operating personnel in high altitude, and also reduces the risk of fire caused by high-altitude dynamic welding.

[0017] Civilized construction benefit: the assembly type construction adopts the centralized processing mode, reduces the generation rate of waste materials, and the management personnel can also easily control the on-site civilized construction.

[0018] Construction period benefit: compared with the traditional construction method, the construction period required for the measure erection is reduced, the ground combination assembly can intervene in the construction in advance, and the construction period is greatly shortened. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a structure schematic view of a special-shaped aluminum plate curtain wall system of the application;

[0020] Figure 2 It is a structure schematic view of a unit body involved in the application;

[0021] Figure 3 It is a connection diagram of an adapter assembly involved in the application;

[0022] Figure 4 It is a structure schematic view of the upper long crossbar or the lower short crossbar and the vertical main ridge. DETAILED DESCRIPTION

[0023] To make the technical means, innovative features, objectives and effects of this utility model easier to understand, the utility model will be further described below.

[0024] The embodiments described herein are specific implementations of this utility model, used to illustrate the concept of this utility model. They are all illustrative and exemplary, and should not be construed as limiting the implementation methods or scope of this utility model. In addition to the embodiments described herein, those skilled in the art can employ other obvious technical solutions based on the content disclosed in the claims and specification of this application. These technical solutions include those that make any obvious substitutions and modifications to the embodiments described herein.

[0025] Example 1

[0026] A uniquely shaped aluminum panel curtain wall system, such as Figures 1-4 As shown, the eaves structure protrudes from the building's facade, with a wave-like shape on the top surface and the end face furthest from the building structure. It is formed by connecting several unit bodies end to end. Each unit body includes a steel frame 1 and aluminum plates 2 attached to the steel frame 1. The steel frame 1 includes several longitudinally spaced vertical main keels 11 and longitudinal square steel for connecting the vertical main keels 11. The vertical main keels 11 are fixed to the building structure through a transition component 3. Each vertical main keel 11 has a single steel frame on it. The single steel frame includes an upper long horizontal bar 121, a lower short horizontal bar 122, and diagonal bars 123 connected to the upper long horizontal bar 121 and the lower short horizontal bar 122 away from the building end. The vertical main keel 11, the upper long horizontal bar 121, the lower short horizontal bar 122, and the diagonal bars 123 are bound together to form a trapezoidal structure. The upper long horizontal bars 121 have different downward tilt angles and lengths to achieve the wave shape of the top surface of the eaves structure, and the lower short horizontal bars 122 have different lengths to achieve the wave shape of the side end face.

[0027] In this embodiment, the adapter component 3 includes a hanger 31 disposed on the vertical main keel 11 and an adapter 32 embedded in the building structure. The adapter 32 includes an embedded plate and an embedded rod. The hanger 31 is a short square steel pipe welded and fixed on the vertical main keel 11. The short square steel pipe is vertically suspended in the plane where the keel 12 is located. The top surface of the embedded rod is welded and fixed with limiting angle steel 33. The short square steel pipe is welded and fixed between the two limiting angle steels 33.

[0028] Example 2

[0029] Based on example 1, the inclined rod 123 is inclined upward by 45° in this embodiment, and the upper long horizontal rod 121 is arranged horizontally, or inclined downward by 1-3°, and the isosceles trapezoidal structure is further provided with an inner support structure 4. The inner support structure includes vertical supports and inclined supports. The vertical supports are square steel pipes supported on the upper long horizontal rod 121 and the lower short horizontal rod 122. The inclined supports are angle steels supported at the opposite corners of the isosceles trapezoidal structure.

[0030] Example 3

[0031] Based on example 2, in this embodiment, the aluminum plate 2 includes A-numbered aluminum plate 21, B-numbered aluminum plate 22, C-numbered plate 23, D-numbered aluminum plate 24 and E-numbered aluminum plate 25 arranged in order from top to bottom. Adjacent aluminum plates are connected by U-shaped pieces and bolts. The B-numbered aluminum plate 22 and the D-numbered aluminum plate 24 are arc-shaped plates. During installation, they are installed in the order of C / D / E / B / A. After hoisting is completed, the top plate (B-numbered aluminum plate 22) and the A-numbered aluminum plate 21 are installed. The drip is located at the bottom surface of the C-numbered plate 23 on the lower short horizontal rod.

[0032] In this embodiment, adjacent aluminum plates are bent inward, and the bent plates are inserted into the U-shaped pieces and fixed by bolts. The U-shaped pieces are fixed by screws. Single steel frames are connected by longitudinal rods 124. Each unit generally has 5 vertical main keels 11, as shown in Figure 4 In addition to bolt connection of aluminum plates, the steel structure of the present application generally adopts welding. Each unit can be transported to the wall embedded part by hoisting and welded and fixed. In the mode of rapid construction, the materials are transported by parameterization under the assistance of BIM technology. The main keel and the surface layer are hoisted and assembled on site, which solves the problems of high construction difficulty, long construction period and difficult construction quality guarantee of the special-shaped outer curtain wall aluminum plate. By changing the construction method, adjusting the construction measures and optimizing the structure of the main keel, the construction efficiency is improved, and the construction quality is greatly improved. The method is applied in the Tongji International Rehabilitation Medical Center project and is successful.

[0033] Example 4

[0034] Based on examples 1-3, a large-span cantilever special-shaped aluminum plate assembly construction technology is provided. The technical characteristics mainly reflect the following aspects.

[0035] 1. Adopting BIM technology, constructing rhino model according to field reverse scale, using visualization and informatization of the model, borrowing rhino plug-in GH to assist in deepening design and cutting, ensuring processing size and accuracy. Related technical personnel accurately order 2000 kinds of different keels of target buildings and 11520 pieces of different size special-shaped aluminum plates according to the outer contour of design requirements. At this time, the keel and aluminum plate processing can be concentrated in ground processing and assembly. High-altitude operation is reduced, the precision of construction can be controlled to the maximum extent, and the final completion quality can be effectively guaranteed.

[0036] 2. The aluminum plate is divided into 5 pieces of one unit, each piece is 1370mm long, and the total length of one unit is 5500mm. SAP2000 finite element analysis software is used for simulation lifting analysis, and the safety of the unit plate structure itself and the deformation in the lifting process are calculated and analyzed to determine the lifting point. The self-weight load and wind load are applied, the 4-span cantilever 2650mm (the maximum cantilever), 2-span cantilever 2650mm+2-span cantilever 1300mm (eccentric cantilever) unit is analyzed, the keel specification, reinforcement measures and welding requirements are determined, and the unit deformation is ensured within the controllable range in the lifting process. The vertical keel is 80*5 square tube, the cantilever keel is 50*4 square tube and L50*4 angle steel welded.

[0037] 3. A special adapter is designed, the limiting angle iron is pre-processed on the adapter according to the actual size on site, and the auxiliary horizontal keel is installed at the corresponding position of the unit steel frame. When lifting, the aluminum plate unit can be directly hung on the adapter to complete the rough positioning, and then two manual hoists are matched to adjust the inclination angle of the unit. In this way, the installation accuracy can be ensured, and there is sufficient adjustment allowance.

[0038] The above shows and describes the basic principles and main features of the present application and the advantages of the present application. For those skilled in the art, it is obvious that the present application is not limited to the details of the above exemplary embodiments, and can be realized in other specific forms without departing from the spirit or basic characteristics of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0039] Furthermore, it should be understood that although the specification is described in terms of embodiments, not every embodiment includes every feature or implementation described herein. The specification can include implicit combinations of explicitly mentioned features and / or implicit combinations of implicitly mentioned features. Such combinations are also expressly included within the scope of the specification and an embodiment.

Claims

1. An irregularly shaped aluminum panel curtain wall system, comprising an eaves structure protruding from the exterior facade of a building, wherein the top surface and the end face away from the building structure are both wave-shaped, characterized in that: The application relates to a steel-aluminum composite building structure, which is formed by connecting a plurality of unit bodies in sequence, wherein the unit body comprises a steel framework (1) and an aluminum plate (2) attached to the steel framework (1), the steel framework (1) comprises a plurality of vertical main keels (11) arranged at intervals in the longitudinal direction, longitudinal square steel for connecting the vertical main keels (11), the vertical main keel (11) is fixed to a building structure through an adapter assembly (3), a single steel framework is arranged on a single vertical main keel (11) and perpendicular to the vertical main keel (11), the single steel framework comprises an upper long crossbar (121), a lower short crossbar (122) and an inclined bar (123) connected to the upper long crossbar (121) and the lower short crossbar (122) away from the building end, the vertical main keel (11), the upper long crossbar (121), the lower short crossbar (122) and the inclined bar (123) are arranged in a trapezoidal structure, the upper long crossbars (121) are arranged at different angles and have different lengths, so that the roof of the eave structure is in a wave shape, and the lower short crossbars (122) have different lengths, so that the lateral end surface is in a wave shape.

2. The special-shaped aluminum plate curtain wall system according to claim 1, characterized in that: The adapter assembly (3) comprises a hanging piece (31) arranged on the vertical main keel (11) and an adapter (32) embedded in the building structure, the adapter (32) comprises an embedded plate and an embedded rod, the hanging piece (31) is a short square steel pipe welded and fixed on the vertical main keel (11), the short square steel pipe is arranged vertically to the plane of the vertical main keel (11), the top surface of the embedded rod is welded and fixed with a limiting angle steel (33), and the short square steel pipe is welded and fixed between the two limiting angle steels (33).

3. The special-shaped aluminum plate curtain wall system according to claim 1, characterized in that: The inclined bar (123) is inclined upward by 45 degrees, and the upper long crossbar (121) is arranged horizontally or is inclined downward by 1-3 degrees.

4. The special-shaped aluminum plate curtain wall system according to claim 1, characterized in that: The trapezoidal structure is further provided with an inner support structure (4), the inner support structure comprises vertical supports and inclined supports, the vertical supports are square steel pipes and are arranged on the upper long crossbar (121) and the lower short crossbar (122), and the inclined supports are angle steels and are arranged at opposite corners in the trapezoidal structure.

5. The special-shaped aluminum plate curtain wall system according to claim 1, characterized in that: The aluminum plate (2) comprises A-numbered aluminum plates (21), B-numbered aluminum plates (22), C-numbered aluminum plates (23), D-numbered aluminum plates (24) and E-numbered aluminum plates (25) arranged in sequence from top to bottom, and adjacent aluminum plates are connected through U-shaped pieces and bolts.

6. The special-shaped aluminum plate curtain wall system according to claim 5, characterized in that: The B-numbered aluminum plates (22) and the D-numbered aluminum plates (24) are arc-shaped plates.

7. The system according to claim 5, wherein the system is characterized in that: Adjacent aluminum plates are bent inward, the bent plates are inserted into the U-shaped pieces and are fixed through bolts, and the U-shaped pieces are fixed through screws.

8. The special-shaped aluminum plate curtain wall system according to any one of claims 1-7, characterized in that: The single steel framework is connected in sequence through longitudinal bars (124).