Quick connecting and penetrating device for coating broken belt

Abstract

The utility model relates to the technical field of coating, in particular to a coating broken belt quick connecting and penetrating device which aims at solving the problem that traditional broken belt penetrating is long in consumed time and comprises a belt connecting mechanism arranged in an oven, the belt connecting mechanism is arranged in the conveying direction of the oven, and the belt connecting mechanism comprises a belt connecting clamping plate, a conveying chain, a servo motor and two conveying chain wheels. The two conveying chain wheels are rotationally connected to the drying oven and arranged in the length direction of the drying oven, the output end of the servo motor is connected to one of the conveying chain wheels, the two ends of the conveying chain are meshed with the two conveying chain wheels respectively, and the belt connecting clamping plates are connected to chain links of the conveying chain. The device has the advantages that the time needed for treating the broken belt is greatly shortened, frequent fluctuation of the temperature is avoided, the stable environment in the drying oven is guaranteed, and the working efficiency is improved.

Description

TECHNICAL FIELD

[0001] The application relates to the coating technology field, in particular to a device for quickly connecting and threading a broken coating belt. BACKGROUND

[0002] In the production process of lithium batteries, the coating process is a very critical link. It involves uniformly coating active materials, conductive agents and the like on a substrate to form an electrode sheet, which is an important guarantee for the performance of lithium batteries. The oven is a necessary process after coating, which is responsible for drying and curing the coated electrode sheet to ensure the stable performance of the electrode sheet and meet the requirements of subsequent processing.

[0003] However, the coating machine in the production process of lithium batteries often encounters the problem of belt breakage. Once the belt breaks, not only will it cause the sudden interruption of the production line, seriously affecting the production efficiency, but also it may cause great disturbance to the temperature and air frequency control in the oven. Traditionally, the way to handle such a broken belt is to immediately shut down the temperature and air frequency system of the oven, wait for the oven temperature to completely cool down to a safe range, and then enter the oven for threading operation to pass the foil through the oven again. This process takes a long time, not only seriously affects the production efficiency, but also may cause frequent fluctuations in the oven temperature, which in turn adversely affects the overall performance of the lithium battery. Therefore, it needs to be improved. CONTENT OF THE INVENTION

[0004] In order to solve the problem of long time consumption in traditional broken belt threading, the application provides a device for quickly connecting and threading a broken coating belt.

[0005] The device for quickly connecting and threading a broken coating belt provided by the application adopts the following technical solution:

[0006] A device for quickly connecting and threading a broken coating belt, comprising a belt connecting mechanism arranged in an oven, the belt connecting mechanism is arranged along the conveying direction of the oven, the belt connecting mechanism comprises a belt connecting clamp, a conveying chain, a servo motor and two conveying sprockets, the two conveying sprockets are rotatably connected to the oven, the two conveying sprockets are arranged along the length direction of the oven, the output end of the servo motor is connected to one of the conveying sprockets, the two ends of the conveying chain are respectively engaged on the two conveying sprockets, and the belt connecting clamp is connected to the link of the conveying chain.

[0007] Traditionally, the way to handle such a broken belt is to immediately shut down the temperature and air frequency system of the oven, wait for the oven temperature to completely cool down to a safe range, and then enter the oven for threading operation to pass the foil through the oven again. This process takes a long time, not only seriously affects the production efficiency, but also may cause frequent fluctuations in the oven temperature, which in turn adversely affects the overall performance of the lithium battery. By adopting the above technical solution, the device for quickly connecting and threading a broken coating belt comprises a belt connecting mechanism, the belt connecting mechanism is installed in the oven, and the belt connecting mechanism comprises a belt connecting clamp, a conveying chain, a servo motor and two conveying sprockets.

[0008] When the coating broken belt is handled, the operator detects or observes the foil breakage in the coating process, first closes the oven air frequency, uses appropriate tools or manual way to take out the broken foil end and fix it on the belt connecting clamp plate of the conveying chain, then the servo motor starts, but at this time the conveying chain keeps slow movement, the conveying chain moves with the belt connecting clamp plate and the attached foil through the internal space of the oven until the foil is transmitted to the other end of the oven or the designated position, at the other end of the oven or the designated position, the operator reconnects the end of the foil with the new reel or other part of the production line, after confirming that the foil has successfully passed through the oven and is reconnected, gradually restores the oven air frequency system to the normal working state, ensures that the environment in the oven is suitable for continuing coating production, restarts the coater and continues the production process.

[0009] Through the setting of the belt connecting clamp plate, the conveying chain and the like, the broken foil can be quickly taken out and fixed without closing the oven temperature system, and then passed through the oven, greatly shortening the time required for handling the broken belt (only the air frequency system is closed to reduce heat dissipation), avoiding frequent temperature fluctuations, ensuring a stable environment in the oven, simplifying the operation process of the broken belt handling, improving the work efficiency, and at the same time enabling the operator to safely perform the fixing and conveying operation of the foil outside the oven, reducing the possibility of safety accidents.

[0010] Optionally, the belt connecting mechanism further comprises a tensioning sprocket, which is rotationally connected to the oven, and the tensioning sprocket is engaged with the conveying chain.

[0011] Through the above technical scheme, the belt connecting mechanism further comprises a tensioning sprocket; the tensioning sprocket is engaged with the conveying chain; through the setting of the tensioning sprocket, the tightness of the chain can be automatically adjusted to ensure that the chain always remains stable during transmission, guarantee the accuracy and reliability of the transmission, and improve the transmission efficiency.

[0012] Optionally, a sprocket seat is arranged on the tensioning sprocket, the tensioning sprocket is rotationally connected to the sprocket seat, the sprocket seat is horizontally slidingly connected to the oven, and a fixing member for adjusting the position is arranged on the sprocket seat.

[0013] Through the above technical scheme, the tensioning sprocket is installed on the sprocket seat, and the sprocket seat slides on the oven and is fixed through the fixing member; through the setting of the sprocket seat and the fixing member, the position of the tensioning sprocket can be flexibly adjusted, the relative position between the tensioning sprocket and the conveying chain can be changed, the tension of the chain can be accurately adjusted, the change of the chain tension under different working conditions can be adapted, and the stability and reliability of the chain transmission are ensured.

[0014] Optionally, two grooves are formed on the chain wheel seat, and the two grooves are respectively formed on the upper surface and the lower surface of the chain wheel seat.

[0015] By adopting the above technical scheme, the grooves are formed on the chain wheel seat, and the chain wheel seat is slidably connected to the two sliding rails through the grooves; the provision of the grooves and the sliding rails provides an accurate sliding path for the chain wheel seat, so that the chain wheel seat can maintain stable linear motion during movement, avoiding deviation or shaking, and ensuring accurate adjustment of the chain tension.

[0016] Optionally, the fixing member comprises a threaded rod, one end of the threaded rod is rotatably connected to the chain wheel seat, and the other end of the threaded rod penetrates the side wall of the oven and is threadedly connected to the side wall of the oven.

[0017] By adopting the above technical scheme, the fixing member comprises a threaded rod; when it is necessary to adjust the position of the chain wheel seat, the threaded rod is rotated; due to the threaded connection between the threaded rod and the side wall of the oven, the rotational motion is converted into linear motion to push the chain wheel seat to slide along the sliding rail; the threaded rod is continuously rotated according to the distance and direction that the chain wheel seat needs to move until the chain wheel seat reaches the predetermined position.

[0018] By providing the threaded rod, this connection mode has self-locking property, which can ensure that the chain wheel seat is firmly fixed on the sliding rail after adjustment and is not prone to loosening or displacement, and the adjustment is convenient, which can easily adjust the position of the chain wheel seat by rotating the threaded rod, and the adjustment mode is simple and fast without the need of using additional tools or equipment.

[0019] Optionally, a cross rod is arranged between the belt connecting clamp plate and the conveying chain, and the belt connecting clamp plate is connected to the end of the cross rod.

[0020] By adopting the above technical scheme, the belt connecting clamp plate is installed on the conveying chain through the cross rod; the provision of the cross rod increases the stability of the entire structure, and the belt connecting clamp plate can maintain a constant extension length during material conveying and is not prone to shaking or displacement due to external force.

[0021] Optionally, a sleeve rod is arranged on the link of the conveying chain, the cross rod is sleeved on the sleeve rod, the cross rod is provided with a plurality of through holes in the length direction, the cross rod is provided with a fastening bolt for fixing the sleeve rod, and the fastening bolt penetrates through the corresponding through hole and abuts against the surface of the sleeve rod.

[0022] By adopting the technical scheme, the sleeve rod is mounted and fixed on the connection of the conveying chain, the cross rod is sleeved on the sleeve rod, and the cross rod is fixed with the sleeve rod through the fastening bolt passing through the corresponding through hole; through the sleeve rod, the fastening bolt and the like, when necessary, the overall position of the belt receiving clamping plate can be changed by adjusting the position of the cross rod to adapt to different working requirements.

[0023] Optionally, the belt receiving clamping plate is provided with a flexible coating for scratch prevention, and the flexible coating is arranged at the clamping end of the belt receiving clamping plate.

[0024] By adopting the technical scheme, the flexible coating is formed on the belt receiving clamping plate; through the arrangement of the flexible coating, the flexible coating can cover the clamping end of the belt receiving clamping plate to form a layer of protection, effectively preventing the belt receiving clamping plate from being scratched with the conveying chain or other contact surfaces during clamping, and protecting the surfaces of the conveying chain and the belt receiving clamping plate from being damaged.

[0025] In summary, the present application has at least one of the following beneficial technical effects:

[0026] Through the arrangement of the belt receiving clamping plate and the conveying chain, the broken foil can be quickly taken out and fixed without closing the oven temperature system, and then passed through the oven, greatly shortening the time required for processing the broken belt (only the air frequency system is closed to reduce heat loss), avoiding frequent temperature fluctuations, ensuring a stable environment in the oven, simplifying the operation process of the broken belt processing, improving the work efficiency, and allowing the operator to safely perform the fixing and conveying operations of the foil outside the oven, reducing the possibility of safety accidents;

[0027] Through the arrangement of the tensioning sprocket, the tightness of the chain can be automatically adjusted to ensure that the chain always remains stable during transmission, guarantee the accuracy and reliability of transmission, and improve the transmission efficiency;

[0028] Through the arrangement of the flexible coating, the flexible coating can cover the clamping end of the belt receiving clamping plate to form a layer of protection, effectively preventing the belt receiving clamping plate from being scratched with the conveying chain or other contact surfaces during clamping, and protecting the surfaces of the conveying chain and the belt receiving clamping plate from being damaged. BRIEF DESCRIPTION OF DRAWINGS

[0029] Figure 1 is a structural schematic view of a foil broken belt quick receiving and conveying device in an embodiment of the present application.

[0030] Figure 2 is a partial structural schematic view of a belt receiving mechanism in an embodiment of the present application.

[0031] Figure 3 is a structural schematic view of the mounting relationship between the sleeve rod and the cross rod in an embodiment of the present application.

[0032] Figure 4 is a partial sectional view for embodying the chain wheel seat connecting relationship in the embodiment of the application.

[0033] Reference signs: 1, oven; 2, belt receiving mechanism; 21, belt receiving clamping plate; 22, conveying chain; 23, servo motor; 24, conveying chain wheel; 3, tensioning chain wheel; 4, chain wheel seat; 41, groove; 5, fixing piece; 51, threaded rod; 6, slide rail; 7, cross bar; 71, through hole; 8, sleeve rod; 9, fastening bolt; 10, flexible coating. DETAILED DESCRIPTION

[0034] The following will be described in detail with reference to the accompanying Figures 1-4 The application is further described in detail.

[0035] The embodiment of the application discloses a kind of quick belt connecting and wearing devices for coating broken belt. Refer to Figure 1 And Figure 2 The quick belt connecting and wearing device for coating broken belt includes belt receiving mechanism 2, belt receiving mechanism 2 is installed in oven 1, belt receiving mechanism 2 is arranged along the conveying direction of oven 1, and belt receiving mechanism 2 is made of high-temperature-resistant process in the embodiment, belt receiving mechanism 2 includes belt receiving clamping plate 21, conveying chain 22, servo motor 23 and two conveying chain wheels 24.

[0036] Refer to Figure 1 And Figure 2 Two conveying chain wheels 24 are rotatably installed on oven 1, and two conveying chain wheels 24 are arranged along the length direction (conveying direction) of oven 1, servo motor 23 is installed outside oven 1, the output end of servo motor 23 is connected to one of conveying chain wheels 24 to drive conveying chain wheel 24 to rotate, and servo motor 23 can realize forward and reverse rotation in the embodiment.

[0037] Refer to Figure 1 And Figure 2 The two ends of conveying chain 22 are engaged on two conveying chain wheels 24 respectively, and belt receiving mechanism 2 further includes tensioning chain wheel 3, tensioning chain wheel 3 is engaged with conveying chain 22, and chain wheel seat 4 is installed on one side of tensioning chain wheel 3, and tensioning chain wheel 3 is rotatably installed on chain wheel seat 4.

[0038] Refer to Figure 2 And Figure 4 Chain wheel seat 4 slides horizontally on oven 1, the upper surface and the lower surface of chain wheel seat 4 are provided with grooves 41, two slide rails 6 are installed on oven 1, the two slide rails 6 are located on the upper surface and the lower surface of chain wheel seat 4 respectively, the two slide rails 6 are arranged along the sliding direction of chain wheel seat 4, the two slide rails 6 correspond to the two grooves 41 respectively, chain wheel seat 4 is slidably connected to slide rails 6 through grooves 41, chain wheel seat 4 is provided with an accurate sliding path, so that chain wheel seat 4 can keep stable linear motion in the moving process, deviation or shaking is avoided, and the accurate adjustment of chain tension is ensured.

[0039] With reference to Figure 2 And Figure 3 A fixing member 5 is mounted on the chain wheel seat 4, which is used to fix the position of the chain wheel seat 4 in the embodiment, and the fixing member 5 comprises a threaded rod 51, one end of which is rotatably mounted on the chain wheel seat 4, and the other end of which penetrates through the side wall of the oven 1 and is threadedly connected with the side wall of the oven 1. This connection mode has self-locking property, which can ensure that the chain wheel seat 4 is firmly fixed on the slide rail 6 after being adjusted to the right position and is not prone to loosening or displacement, and the adjustment is convenient, which can easily adjust the position of the chain wheel seat 4 by rotating the threaded rod 51, and the adjustment mode is simple and fast, without the need of using additional tools or equipment.

[0040] With reference to Figure 3 In the embodiment, the sleeve rod 8 is mounted on the link of the conveying chain 22, the cross rod 7 is sleeved on the sleeve rod 8, the belt clamping plate 21 is mounted on the end of the cross rod 7, a plurality of through holes 71 are formed in the cross rod 7 along the length direction of the cross rod 7, and the fastening bolt 9 is mounted on the cross rod 7 and penetrates through the corresponding through hole 71 and abuts against the surface of the sleeve rod 8. When necessary, the overall position of the belt clamping plate 21 can be adjusted by adjusting the position of the cross rod 7 to adapt to different working requirements.

[0041] With reference to Figure 3 In the embodiment, the caliber of the belt clamping plate 21 gradually decreases from the inlet of the oven 1 to the outlet of the oven 1, which is used to conveniently fix the broken belt, and the clamping end of the belt clamping plate 21 is formed with a flexible coating 10 by spraying. The flexible coating 10 can cover the clamping end of the belt clamping plate 21 to form a layer of protection, which can effectively prevent the belt clamping plate 21 from being scratched during clamping and contacting with the conveying chain 22 or other contact surfaces, and protect the surface of the conveying chain 22 and the belt clamping plate 21 from being damaged.

[0042] The implementation principle of the application is as follows: when the coating broken belt is processed, the operator detects or observes that the foil is broken during the coating process, first closes the air frequency of the oven 1, uses appropriate tools or manually removes the broken end of the foil, and fixes it on the belt clamping plate 21 of the conveying chain 22, and then starts the servo motor 23, but at this time the conveying chain 22 moves slowly, the conveying chain 22 moves together with the belt clamping plate 21 and the attached foil, passes through the internal space of the oven 1, and until the foil is conveyed to the other end of the oven 1 or a specified position, at the other end of the oven 1 or the specified position, the operator reconnects the end of the foil with a new reel or other part of the production line, and after confirming that the foil has successfully passed through the oven 1 and is reconnected, gradually restores the air frequency system of the oven 1 to the normal working state, ensures that the environment in the oven 1 is suitable for continuing the coating production, restarts the coating machine, and continues the production process.

[0043] Through the setting of the belt clamping plate 21 and the conveying chain 22, the broken foil can be quickly taken out and fixed without closing the temperature system of the oven 1, and then passed through the oven 1, thereby greatly shortening the time required for processing the broken belt (only the air frequency system is closed to reduce heat loss), avoiding frequent temperature fluctuations, ensuring a stable environment in the oven 1, simplifying the operation process of the broken belt processing, improving the work efficiency, and at the same time enabling the operator to safely perform the fixing and conveying operations of the foil outside the oven 1, thereby reducing the possibility of safety accidents.

[0044] The above are preferred embodiments of the present application, and are not intended to limit the protection scope of the present application, so that: any equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.

Claims

1. A coated strip quick splice apparatus comprising a splice mechanism disposed within an oven, the apparatus characterized by: The tape receiving mechanism is arranged along the conveying direction of the oven, comprising a tape receiving clamp, a conveying chain, a servo motor and two conveying sprockets, the two conveying sprockets are rotationally connected to the oven, the two conveying sprockets are arranged along the length direction of the oven, the output end of the servo motor is connected to one of the conveying sprockets, the two ends of the conveying chain are respectively engaged on the two conveying sprockets, and the tape receiving clamp is connected to the chain link of the conveying chain.

2. The apparatus according to claim 1, wherein: The tape receiving mechanism further comprises a tension sprocket, which is rotationally connected to the oven and engaged with the conveying chain.

3. The apparatus according to claim 2, wherein: The tension sprocket is provided with a sprocket seat, which is rotationally connected to the tension sprocket, the sprocket seat is horizontally slidingly connected to the oven, and the sprocket seat is provided with a fixing member for adjusting the position.

4. The apparatus according to claim 3, wherein: Two grooves are formed in the sprocket seat, and the two grooves are respectively formed in the upper surface and the lower surface of the sprocket seat, two slide rails are provided on the oven, and the two slide rails are respectively matched with the two grooves, and any one of the slide rails is arranged along the sliding direction of the sprocket seat.

5. The apparatus according to claim 3, wherein: The fixing member comprises a threaded rod, one end of the threaded rod is rotationally connected to the sprocket seat, the other end of the threaded rod penetrates through the side wall of the oven and is threadedly connected with the side wall of the oven.

6. The apparatus of claim 1, wherein: A horizontal rod is arranged between the tape receiving clamp and the conveying chain for extension, and the tape receiving clamp is connected to the end of the horizontal rod.

7. The apparatus according to claim 6, wherein: A sleeve rod is arranged on the chain link of the conveying chain, the horizontal rod is sleeved on the sleeve rod, the horizontal rod is provided with a plurality of through holes along the length direction, the horizontal rod is provided with a fastening bolt for fixing the sleeve rod, and the fastening bolt penetrates through the corresponding through hole and abuts against the surface of the sleeve rod.

8. The quick belt threading device for a coated broken belt of claim 1, wherein: A flexible coating is arranged on the tape receiving clamp for scratch prevention, and the flexible coating is arranged on the clamping end of the tape receiving clamp.

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