Insulation paper on-line sampling tool
By designing an online sampling tool for insulating paper, and utilizing components such as conveyor belts and electric push rods, selective conveying and confirmation of insulating paper are achieved, solving the problem of incomplete insulating paper caused by existing tools and improving sampling efficiency and integrity.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2026-03-27
AI Technical Summary
Existing insulation paper sampling tools result in incomplete insulation paper during the cutting process, making them unsuitable for testing roll or sheet insulation paper and inconvenient for sampling.
An online sampling tool for insulating paper was designed, comprising a conveyor belt, a sampling component, an industrial camera, and an electric push rod. The electric push rod pushes the insulating paper to a transfer platform, and after the industrial camera confirms its quality, it is pushed back to the conveyor belt. The electric push rod and the traction rod work together to pull the insulating paper to the sorting plate, achieving selective conveying.
Ensure the integrity of the sampling, reduce material waste, avoid direct scrapping, and improve sampling efficiency.
Smart Images

Figure CN224051640U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of insulating paper sampling technology, and more specifically, to an online insulating paper sampling tool. Background Technology
[0002] Insulating paper is a general term for electrical insulating paper, made from cellulose fibers (such as wood pulp and cotton pulp) or synthetic fibers through special processes. It possesses high insulation resistance, mechanical strength, and heat resistance. Its main uses include insulation protection for electrical equipment such as cables, transformers, and motors, ensuring current flows along a predetermined path and preventing the risk of electric shock. Based on material and application, it can be divided into natural insulating paper (such as kraft paper), synthetic insulating paper, and composite insulating paper. To test the thickness, density, mechanical strength, and other physical properties of insulating paper, and to avoid production defects, sampling and testing are necessary to ensure the performance and safety of insulating paper.
[0003] Among them, the patent with announcement number CN205552605U discloses a tool for sampling insulating paper, including a base plate. The tool for sampling insulating paper also includes two guide rails, two sliders and two blade shafts. The base plate has a square structure. The two guide rails are installed on two adjacent sides of the base plate. The sliders are slidably connected to the guide rails. The blade shafts are rotatably connected to the sliders. The ends of the blade shafts are provided with two blades arranged parallel to each other. The blades are perpendicular to each other and connected to the blade shafts.
[0004] When in use, this structure has two sets of mutually perpendicular blades, each set of which includes two mutually parallel blades and a slide rail, which allows the user to easily slide the blades. Therefore, it is relatively convenient to cut square insulation paper samples from large sheets of insulation paper. However, the cutting method results in the insulation paper not being complete, and it is not easy to extract and inspect conveyed insulation paper such as rolls or sheets, making sampling inconvenient. Utility Model Content
[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides an online sampling tool for insulating paper, which aims to solve the problems mentioned in the background art.
[0006] This utility model provides the following technical solution: an online sampling tool for insulating paper, including a conveyor belt for conveying insulating paper, and a sampling component is provided on the conveyor belt;
[0007] The sampling assembly includes a first connecting seat disposed on one side of the conveyor belt, a first electric push rod disposed on the first connecting seat, and a push block disposed at the output end of the first electric push rod.
[0008] The side, away from the first connecting seat, of the conveying belt is provided with a transfer table, two chutes are formed in the transfer table, one side of the transfer table is provided with a second connecting seat, the bottom of the second connecting seat is provided with a second electric push rod, the output end of the second electric push rod is provided with a pull plate, two traction rods are fixedly arranged on the pull plate, a driving motor is installed on the second connecting seat through bolts, the output end of the driving motor is provided with a distribution plate, the distribution plate is in the same horizontal plane with the transfer table, the two traction rods respectively penetrate the chutes and extend to the top of the transfer table, and the traction rods are in sliding connection with the chutes.
[0009] A supporting frame is fixedly arranged on the transfer table, an industrial camera is installed on one side of the top of the supporting frame through bolts, the industrial camera is located above the chute, a pushing cylinder is arranged on one side of the bottom of the supporting frame, the pushing cylinder and the first electric push rod are oppositely arranged, and the first connecting seat, the second connecting seat and the transfer table are all installed on the outer side of the conveying belt through bolts.
[0010] The technical effects and advantages of the utility model are as follows:
[0011] Compared with the prior art, through the cooperation of various structures, the first electric push rod drives the push block to displace and push the insulating paper onto the transfer table, the industrial camera takes a photo to record, the pushing cylinder can push the insulating paper on the transfer table back to the conveying belt for conveying, so that the industrial camera can confirm that the insulating paper is qualified and has not been damaged, the insulating paper can be put back to the production line again to avoid direct scrapping and reduce material loss.
[0012] Meanwhile, the insulating paper on the transfer table can be displaced by the output end of the second electric push rod to drive the pull plate and the traction rod, the traction rod is guided to displace along the chute to pull the insulating paper onto the distribution plate, the driving motor drives the distribution plate to rotate, and the insulating paper can be selectively conveyed to the two sides of the distribution plate, so that the staff can place the box at the two sides of the bottom of the distribution plate to receive the sample, and the sampling integrity is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0013] In order to more clearly illustrate the technical solutions in the present disclosure, the following will briefly introduce the drawings needed to be used in some embodiments. Obviously, the drawings in the following description are only some drawings of the present disclosure, and other drawings can also be obtained by those skilled in the art according to these drawings. In addition, the drawings in the following description can be regarded as schematic diagrams, and are not limited to the actual size, actual process, actual time sequence, etc. of the products, methods, signals, etc. involved in the embodiments of the present disclosure.
[0014] Figure 1 It is the overall structure of the utility model front view.
[0015] Figure 2The overall structure plan view of the utility model.
[0016] Figure 3 The utility model discloses a sampling assembly perspective view.
[0017] Figure 4 The utility model discloses Figure 3 The explosion view.
[0018] The figure mark is: 1, the conveying belt;2, first connecting seat;3, first electric push rod;4, push block;5, transfer platform;6, sliding slot;7, second connecting seat;8, second electric push rod;9, pull plate;10, traction rod;11, drive motor;12, distributing plate;13, support frame;14, industrial camera;15, push material air cylinder. Specific implementation
[0019] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor fall within the protection scope of the utility model.
[0020] As shown in the accompanying Figure 1 - Figure 4 The utility model discloses an insulation paper on -line sampling tool, through the sampling assembly set up on the conveying belt 1, through push material air cylinder 15, the insulation paper on transfer platform 5 is pushed back to the conveying belt 1 on conveying, so that industrial camera 14 confirms the pass and is not destroyed, is put back to the production line again and can avoid direct scrapping, reduces material loss, and the output end of second electric push rod 8 recycles and drives pull plate 9 and traction rod 10 displacement, and traction rod 10 is along the guiding displacement of sliding slot 6 and is pulled to the distributing plate 12 on insulation paper, and through drive motor 11 drive distributing plate 12 rotation, can selectively convey insulation paper to the both sides of distributing plate 12, so that the staff places box at the both sides of the bottom of distributing plate 12 to sample receiving, ensures the sampling integrity, and the specific structure of the assembly is as follows:
[0021] The sampling assembly includes the first connecting seat 2 set up on one side of the conveying belt 1, and the first electric push rod 3 is set up on the first connecting seat 2, and the output end of the first electric push rod 3 is provided with the push block 4.
[0022] The side away from the first connecting seat 2 of the conveying belt 1 is provided with a transfer table 5, two sliding grooves 6 are formed in the transfer table 5, a second connecting seat 7 is arranged on one side of the transfer table 5, a second electric push rod 8 is arranged at the bottom of the second connecting seat 7, a pull plate 9 is arranged at the output end of the second electric push rod 8, two traction rods 10 are fixedly arranged on the pull plate 9, a drive motor 11 is installed on the second connecting seat 7 through bolts, a distribution plate 12 is arranged at the output end of the drive motor 11, the distribution plate 12 is in the same horizontal plane as the transfer table 5, the two traction rods 10 respectively pass through the sliding grooves 6 and extend to the top of the transfer table 5, and the traction rods 10 are in sliding connection with the sliding grooves 6.
[0023] A support frame 13 is fixedly arranged on the transfer table 5, an industrial camera 14 is installed on one side of the top of the support frame 13 through bolts, the industrial camera 14 is located above the sliding grooves 6, a pushing air cylinder 15 is arranged on one side of the bottom of the support frame 13, and the pushing air cylinder 15 is arranged opposite to the first electric push rod 3; the first connecting seat 2, the second connecting seat 7 and the transfer table 5 are all installed on the outer side of the conveying belt 1 through bolts.
[0024] According to the above structure, when in use, the device is installed on the insulating paper production line, so that after the production of the insulating paper is completed, the insulating paper can be conveyed to the conveying belt 1; when sampling, the insulating paper conveyed by the conveying belt 1 is pushed to the transfer table 5 by the first electric push rod 3 driving the push block 4 to displace, and the insulating paper on the transfer table 5 can be pushed back to the conveying belt 1 for conveying by the industrial camera 14 photographing and recording, so that the insulating paper that is qualified and has not been damaged can be put back to the production line, direct scrapping can be avoided, and material loss is reduced;
[0025] Meanwhile, the insulating paper on the transfer table 5 can be displaced by the output end of the second electric push rod 8 driving the pull plate 9 and the traction rod 10 to displace, the traction rod 10 is guided to displace along the sliding groove 6, the insulating paper is pulled to the distribution plate 12, the distribution plate 12 is driven to rotate by the drive motor 11, and the insulating paper can be selectively conveyed to the two sides of the distribution plate 12, so that the staff can place boxes at the two sides of the bottom of the distribution plate 12 to receive the samples, and the sampling integrity is ensured.
[0026] Different from the prior art, the application discloses an insulating paper online sampling tool, the insulating paper on the transfer table 5 can be pushed back to the conveying belt 1 for conveying by the pushing air cylinder 15, so that the insulating paper that is qualified and has not been damaged can be put back to the production line by the industrial camera 14 photographing and recording, direct scrapping can be avoided, and material loss is reduced, the output end of the second electric push rod 8 drives the pull plate 9 and the traction rod 10 to displace, the traction rod 10 is guided to displace along the sliding groove 6, the insulating paper is pulled to the distribution plate 12, the distribution plate 12 is driven to rotate by the drive motor 11, and the insulating paper can be selectively conveyed to the two sides of the distribution plate 12, so that the staff can place boxes at the two sides of the bottom of the distribution plate 12 to receive the samples, and the sampling integrity is ensured.
[0027] The preferred embodiments of the present application have been described above with the preferred embodiments, but are not intended to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. An insulation paper on-line sampling tool comprising a conveyor belt (1) for conveying insulation paper, characterized in that: The sampling assembly is arranged on the conveying belt (1); The sampling assembly comprises a first connecting seat (2) arranged on one side of the conveying belt (1), and a first electric push rod (3) is arranged on the first connecting seat (2), and a push block (4) is arranged at the output end of the first electric push rod (3); A transfer table (5) is arranged on the side of the conveying belt (1) away from the first connecting seat (2), two sliding grooves (6) are formed in the transfer table (5), a second connecting seat (7) is arranged on one side of the transfer table (5), a second electric push rod (8) is arranged at the bottom of the second connecting seat (7), a pull plate (9) is arranged at the output end of the second electric push rod (8), and two traction rods (10) are fixedly arranged on the pull plate (9).
2. An on-line sampling tool for insulation paper according to claim 1, characterized in that: A driving motor (11) is mounted on the second connecting seat (7) by bolts, and a distribution plate (12) is arranged at the output end of the driving motor (11), and the distribution plate (12) is in the same horizontal plane as the transfer table (5).
3. An on-line sampling tool for insulation paper according to claim 1, characterized in that: A supporting frame (13) is fixedly arranged on the transfer table (5), an industrial camera (14) is mounted on one side of the top of the supporting frame (13) by bolts, and the industrial camera (14) is located above the sliding groove (6).
4. An on-line sampling tool for insulation paper according to claim 3, characterized in that: A pushing air cylinder (15) is arranged on one side of the bottom of the supporting frame (13), and the pushing air cylinder (15) is arranged opposite to the first electric push rod (3).
5. An on-line sampling tool for insulation paper according to claim 1, characterized in that: The first connecting seat (2), the second connecting seat (7) and the transfer table (5) are all mounted on the outside of the conveying belt (1) by bolts.
6. An on-line insulation paper sampling tool according to claim 1, characterized in that: The two traction rods (10) respectively penetrate the sliding grooves (6) and extend to the top of the transfer table (5), and the traction rods (10) are in sliding connection with the sliding grooves (6).
Citation Information
Patent Citations
A instrument for insulated paper sample
CN205552605U