Portable tension density testing device
The design of the portable fabric density testing device solves the problems of low efficiency, unstable results, and complex equipment in fabric density testing, achieving efficient and accurate fabric density measurement, reducing costs, and simplifying the operation process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2026-03-27
AI Technical Summary
Existing methods for fabric density testing suffer from low efficiency, unstable results, complex and costly automated equipment, and difficulty in controlling tensile force, which affect testing accuracy and efficiency.
A portable tensile testing device was designed, including a base, a fixed component, a moving component, a distance measuring component, and a tensile tester. The fixed component and the moving component work together to ensure that the sample moves linearly on the guide. The distance measuring component measures the tensile distance and the tensile tester obtains the tensile force value, achieving consistent and accurate measurement.
It reduces the labor intensity of operators, improves the accuracy and consistency of measurement results, reduces equipment costs, simplifies the operation process, and is suitable for the rapid production needs of flat knitting fabrics.
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Figure CN224051876U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to knitted fabric measurement technical field, especially a portable pilling testing device. BACKGROUND
[0002] In the production of flat knitting fabric, fabric density is one of the important physical parameters that determine product quality, and the control of longitudinal density (longitudinal density) is particularly critical. However, the traditional fabric density detection method has significant shortcomings. For example, although manual pilling test can quickly evaluate fabric quality, the results are easily affected by subjective factors of operators, different testers may draw different results for the same fabric, and even the same tester may produce differences when testing the same sample at different times. In addition, this method is inefficient, costly, and cannot meet the needs of rapid production.
[0003] Although various automatic fabric density detection devices appear in the prior art, these devices improve the accuracy and stability of measurement to some extent, but their complexity is high, and the number of parts is large, resulting in high equipment cost and difficult maintenance. The measurement of flat knitting fabric pilling only needs to test a few representative samples in each batch of products, so the workload is not very large. At the same time, these devices need to accurately control the stretching force during testing, but the selection of stretching force often needs to be determined through multiple tests, excessive stretching force will damage the sample, and insufficient stretching force will not make the sample completely straight, thereby reducing the work efficiency.
[0004] Therefore, the prior art still has the following shortcomings in fabric density detection: 1) manual test is inefficient and unstable; 2) automatic equipment is complex, costly and cumbersome to operate; 3) stretching force control is difficult, affecting test accuracy and efficiency. INVENTION CONTENTS
[0005] The utility model aims at providing a portable pilling testing device to solve the problems in the prior art, which can ensure the accuracy and consistency of the measurement results and reduce the labor intensity of the operators.
[0006] The utility model provides a portable pilling testing device, which comprises a base, a fixing assembly, a moving assembly, a distance measuring assembly and a tensile tester, wherein:
[0007] The first through slot and the second through slot are formed in the base, the fixing assembly is arranged in the first through slot, the second through slot is provided with a guide piece on both sides along the length direction, the moving assembly is connected with the guide piece, the moving assembly can move in the second through slot along the length direction of the guide piece, one end of the moving assembly is connected with the distance measuring assembly, and one end of the fixing assembly is connected with the tensile tester.
[0008] The portable tensile testing device as claimed in any one of the preceding claims, wherein the fixing assembly preferably comprises a first fixing base and a first comb, the first comb being arranged on the lower surface of the first fixing base and penetrating the first through slot.
[0009] The portable tensile testing device as claimed in any one of the preceding claims, wherein the first fixing base is provided with a fixing buckle on each side, and the fixing buckle is buckled with the base.
[0010] The portable tensile testing device as claimed in any one of the preceding claims, wherein the fixing buckle comprises a connecting portion and a buckling portion, the connecting portion is connected with the first fixing base, the buckling portion is rotationally connected at the end of the connecting portion away from the first fixing base, the cross section of the buckling portion is L-shaped, and when the fixing buckle is buckled with the base, the end of the buckling portion extends to the lower surface of the base.
[0011] The portable tensile testing device as claimed in any one of the preceding claims, wherein the guide comprises a guide rail, and the cross section of the guide rail is L-shaped.
[0012] The portable tensile testing device as claimed in any one of the preceding claims, wherein the moving assembly preferably comprises a second fixing base, a sliding block and a second comb, the sliding block is symmetrically arranged at the two ends of the second fixing base, the second comb is arranged on the lower surface of the second fixing base and penetrates the second through slot.
[0013] The portable tensile testing device as claimed in any one of the preceding claims, wherein the upper surface of the first fixing base is fixedly provided with a first handle, and the side surface of the second fixing base is fixedly provided with a second handle.
[0014] The portable tensile testing device as claimed in any one of the preceding claims, wherein the distance display assembly preferably comprises a scale and a digital display meter, the scale is arranged on the side of the guide, the digital display meter is arranged on the scale, and the second fixing base is detachably connected with the digital display meter.
[0015] The portable tensile testing device as claimed in any one of the preceding claims, wherein the bottom of the base is provided with a fixing plate, the fixing plate has a preset distance from the base, and the tensile tester is arranged on the fixing plate.
[0016] The portable tensile testing device as claimed in any one of the preceding claims, wherein the fixing plate is fixedly provided with a third handle.
[0017] Compared with the prior art, the utility model discloses through fixed component fixed test sample's first preset position, removes the fixed test sample's second preset position of component, and removes the test sample through the guide piece of component and thus stretches, measures the moving distance of test sample through distance measurement component, and is recorded as the tensile value of the tensile value, and through the current tension value of tension meter, and the tensile value of the tensile value is measured respectively with the same tension value of the same batch test sample, can guarantee the accuracy and consistency of measurement result.
[0018] The utility model discloses compared with automatic equipment production cost is low, and the production method is simple, and moreover utilize the device to be good at solving the problem of traditional manual measurement error caused by the difficulty of controlling the tensile force. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is the perspective drawing of portable tensile test device provided by the embodiment of the utility model;
[0020] Figure 2 It is the plan view of portable tensile test device provided by the embodiment of the utility model;
[0021] Figure 3 It is the perspective drawing of base provided by the embodiment of the utility model;
[0022] Figure 4 It is the perspective drawing of fixed component provided by the embodiment of the utility model;
[0023] Figure 5 It is the perspective drawing of moving component provided by the embodiment of the utility model.
[0024] BRIEF DESCRIPTION OF DRAWINGS
[0025] 10-base, 11-first through slot, 12-second through slot, 13-guide piece;
[0026] 20-fixed component, 21-first fixed seat, 22-first comb tooth, 23-fixed buckle, 230-connection part, 231-buckling portion, 24-first handle;
[0027] 30-moving component, 31-second fixed seat, 310-extension, 32-sliding block, 33-second comb tooth, 34-second handle;
[0028] 40-distance measurement component, 400-scale, 401-digital display meter;
[0029] 50-tension meter
[0030] 60 - fixed plate, 61 - third handle. DETAILED DESCRIPTION
[0031] The embodiments described below are exemplary only, and are not to be construed as limiting the present application.
[0032] Referring to Figures 1-2 As shown in the drawings, the utility model provides a portable pull test device, including base 10, fixed assembly 20, moving assembly 30, distance measurement assembly 40 and tensile tester 50, wherein:
[0033] First through slot 11 and second through slot 12 are set up on base 10, fixed assembly 20 is set in first through slot 11, and the two sides of second through slot 12 along the length direction are provided with guide piece 13 respectively, moving assembly 30 is connected with guide piece 13, moving assembly 30 can move in second through slot 12 along the length direction of guide piece 13, one end of moving assembly 30 is connected with distance measurement assembly 40, and one end of fixed assembly 20 is connected with tensile tester 50.In the embodiment provided in the present application, after fixed assembly 20 fixes the first preset position of the test sample and inserts first through slot 11, after moving assembly 30 fixes the second preset position of the test sample and inserts second through slot 12, after moving assembly 30 is connected with guide piece 13, moving assembly 30 can move in guide piece 13 along the length direction, so that the test sample is stretched, distance measurement assembly 40 can measure the length of stretching, and when the test sample cannot be stretched continuously, the moving distance is recorded, and this value is the pull value.Tensile tester 50 displays the tensile value, and the same tensile value needs to be used for measurement when testing the same batch of products, to ensure the consistency of test method and the accuracy of test result.The present application has simple structure, and the test result consistency and accuracy can be ensured by simple manual operation with the aid of the device, is more accurate compared with pure manual test, is more economical and convenient compared with automatic equipment test, and the stretching force can be controlled.
[0034] In the embodiment, referring to Figures 1-2 And Figure 4 As shown in the drawings, fixed assembly 20 includes first fixed seat 21 and first comb tooth 22, first comb tooth 22 is arranged on the lower surface of first fixed seat 21, and first comb tooth 22 penetrates first through slot 11.By first comb tooth 22 penetrating the same coil of the test sample, the test sample is fixed, and the size of first fixed seat 21 is greater than that of first through slot 11, so that fixed assembly 20 is fixed relative to first through slot 11.
[0035] In another embodiment, referring to Figure 4As shown, the first fixing seat 21 is provided with a fixing buckle 23 on each side, which can be buckled with the base 10. After the fixing buckle 23 is buckled with the base 10, a relatively tight connection can be provided to ensure that the fixing assembly 20 will not easily shake during the test.
[0036] The fixing buckle 23 comprises a connecting portion 230 and a buckling portion 231. The connecting portion 230 is connected with the first fixing seat 21, and the buckling portion 231 is rotationally connected at one end of the connecting portion 230 away from the first fixing seat 21. The cross section of the buckling portion 231 is L-shaped. When the fixing buckle 23 is buckled with the base 10, one end of the buckling portion 231 extends to the lower surface of the base 10. By rotating the buckling portion 231, the first fixing seat 21 can be locked or unlocked with the base 10. When locked, the buckling portion 231 is attached to the lower surface of the base 10. When unlocked, the buckling portion 231 is flipped to separate it from the base 10.
[0037] Referring to Figure 1 and Figure 3 As shown, the guide 13 comprises a guide rail, and the cross section of the guide rail is L-shaped. The L-shaped guide rail forms a limiting groove with the base 10, which can limit and guide the movement of the moving assembly 30, ensuring that the test sample moves along a straight line each time, thereby increasing the accuracy of the test results. In another embodiment, the guide rail can also be dovetail-shaped or concave-shaped or other shapes, which are not limited here.
[0038] Referring to Figures 1-2 and Figure 5 As shown, the moving assembly 30 comprises a second fixing seat 31, a sliding block 32 and a second comb tooth 33. The sliding block 32 is symmetrically arranged at both ends of the second fixing seat 31, and the second comb tooth 33 is arranged on the lower surface of the second fixing seat 31 and penetrates the second through slot 12. The sliding block 32 is in sliding cooperation with the sliding rail, and the side of the second through slot 12 close to the first through slot 11 has a certain distance from the guide rail, so that when the second comb tooth 33 enters or exits the second through slot 12, the sliding block 32 can be connected or separated from the guide rail.
[0039] In order to facilitate the movement of the fixing assembly 20 and the moving assembly 30, referring to Figures 4-5 As shown, the upper surface of the first fixing seat 21 is provided with a first handle 24, and the side surface of the second fixing seat 31 is provided with a second handle 34. The second handle 34 is arranged on the side surface in order to conform to the operation habit when a person pulls the moving assembly 30. Of course, the second handle 34 can also be arranged on the upper surface of the second fixing seat 31, which is not limited here.
[0040] Referring to Figure 1As shown, the distance display assembly comprises a scale 400 and a digital display meter 401, the scale 400 is arranged on the side of the guide 13, the digital display meter 401 is arranged on the scale 400, and the second fixed seat 31 is detachably connected with the digital display meter 401. The artificial can read through the scale 400, or more preferably, the digital display meter 401 is arranged on the scale 400, the upper surface of the second fixed seat 31 is higher than the upper surface of the guide rail, the upper surface of the second fixed seat 31 has an extension 310, the extension 310 is movably connected with the digital display meter 401, when the moving assembly 30 moves, the digital display meter 401 follows the movement on the scale 400, so that the digital display meter 401 can display the displacement distance, which not only takes the value more accurately, but also is more convenient for artificial recording.
[0041] In the embodiment, referring to Figures 1-2 As shown, the bottom of the base 10 is provided with a fixed plate 60, the fixed plate 60 has a preset distance with the base 10, and the tensile tester 50 is arranged on the fixed plate 60. Integrating various assemblies on the fixed plate 60 is convenient for taking, and can ensure the stability of the test, the fixed plate 60 has a preset distance with the base 10, so that the first comb tooth 22, the second comb tooth 33 and the buckling part 231 have accommodation spaces, the tensile tester 50 can read the tensile value, so as to ensure that the tensile value is the same each time of measurement.
[0042] Referring to Figure 2 As shown, the fixed plate 60 is fixedly provided with a third handle 61, which is convenient for taking the whole device.
[0043] Based on the above embodiment, the working principle of the portable pilling test device is as follows:
[0044] Two mark lines are marked on the test sample, which are marked as a first preset position and a second preset position, the mark lines are horizontal to the loop column direction, and the first preset position and the second preset position are vertically apart by a length of 10 loops along the vertical direction, the first comb tooth 22 is inserted into the first through slot 11 after penetrating through the first preset position of the test sample, the fixed assembly 20 is locked with the base 10 through the fixing buckle 23, the second comb tooth 33 is inserted into the second through slot 12 after penetrating through the second preset position of the test sample, the second fixed seat 31 is connected with the digital display meter 401 by moving the second fixed seat 31 so that the slider 32 enters the guide rail, the second fixed seat 31 is connected with the digital display meter 401, and the value of the digital display meter 401 after the test sample is naturally stretched is recorded as zero position, the second handle 34 is manually pulled until the value of the digital display meter 401 when the test sample cannot be continuously stretched is recorded as displacement distance, which is the pilling value, and the tensile value is recorded, after the measurement is completed, the moving assembly 30 is moved to the initial position, the slider 32 is separated from the guide rail, so that the moving assembly 30 can be taken out, and the same tensile force is required for measuring the same batch of samples, so as to ensure the consistency of the test method and the accuracy of the test result.
[0045] The above detailed the structure, features and effect of the present application according to the embodiments shown in the drawings, the above is only a preferred embodiment of the present application, but the present application is not limited by the drawings shown in the implementation range, any change or modification according to the concept of the present application, or the equivalent embodiment of equivalent change, still not beyond the spirit of the specification and drawings, should be within the scope of the present application.
Claims
1. A portable pull-off test device, characterized in that The utility model relates to a tension testing device, including pedestal, fixed component, moving component, distance measurement component and tension tester, wherein: The first through groove and the second through groove are formed in the pedestal, the fixed component is arranged in the first through groove, the second through groove is provided with a guide piece on both sides along the length direction, the moving component is connected with the guide piece, the moving component can move in the second through groove along the length direction of the guide piece, one end of the moving component is connected with the distance measurement component, one end of the fixed component is connected with the tension tester.
2. The portable rheometric test device of claim 1, wherein, The fixed component includes a first fixed seat and a first comb tooth, the first comb tooth is arranged on the lower surface of the first fixed seat, and the first comb tooth penetrates the first through groove.
3. The portable rheometric test device of claim 2, wherein, Both sides of the first fixed seat are provided with a fixed buckle, and the fixed buckle is buckled with the pedestal.
4. The portable rheometric test device of claim 3, wherein, The fixed buckle includes a connecting part and a buckling part, the connecting part is connected with the first fixed seat, the buckling part is rotationally connected at one end of the connecting part away from the first fixed seat, the cross section of the buckling part is L-shaped, and when the fixed buckle is buckled with the pedestal, one end of the buckling part extends to the lower surface of the pedestal.
5. The portable lami test device of claim 1, wherein: The guide piece includes a guide rail, and the cross section of the guide rail is L-shaped.
6. The portable rheometric test device of claim 2, wherein, The moving component includes a second fixed seat, a sliding block and a second comb tooth, the sliding block is symmetrically arranged at both ends of the second fixed seat, the second comb tooth is arranged on the lower surface of the second fixed seat, and the second comb tooth penetrates the second through groove.
7. The portable rennet test device of claim 6, wherein, A first handle is fixedly arranged on the upper surface of the first fixed seat, and a second handle is fixedly arranged on the side surface of the second fixed seat.
8. The portable rheometric test device of claim 7, wherein, The distance display component includes a scale and a digital display meter, the scale is arranged on the side of the guide piece, the digital display meter is arranged on the scale, and the second fixed seat is detachably connected with the digital display meter.
9. The portable rheometric test device of claim 1, wherein, A fixed plate is arranged at the bottom of the pedestal, the fixed plate has a preset distance from the pedestal, and the tension tester is arranged on the fixed plate.
10. The portable rheometric test device of claim 9, wherein, A third handle is fixedly arranged on the fixed plate.