High-temperature water type mold temperature controller capable of preventing scale accumulation by using filtering structure
By introducing a filtration structure and a cleaning component into the high-temperature water-type mold temperature controller, the problem of scale buildup has been solved, achieving efficient operation of the equipment and reducing maintenance costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-07
- Publication Date
- 2026-03-31
AI Technical Summary
Scale buildup in high-temperature water-cooled mold temperature controllers leads to decreased thermal efficiency, shortened equipment lifespan, and increased maintenance costs. Existing technologies lack effective cleaning mechanisms.
It adopts a filtration structure, including a pre-filter, filter elements and a cleaning assembly, to remove scale through preliminary filtration, re-filtration and cleaning scraping, and prevent scale from accumulating on the inner wall of the water tank.
It effectively prevents scale buildup, improves thermal efficiency, extends equipment life, and reduces maintenance costs.
Smart Images

Figure CN224056825U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of high-temperature water-type mold temperature controllers, and specifically relates to a high-temperature water-type mold temperature controller that uses a filtration structure to prevent scale buildup. Background Technology
[0002] A high-temperature water-cooled mold temperature controller is an industrial device primarily used for precise temperature control in molds or other processes. It uses high-temperature hot water as a heat transfer medium to heat or cool the target object, ensuring the temperature remains within an ideal range during production, thereby improving product quality and production efficiency. Scale buildup is a common problem in high-temperature water-cooled mold temperature controllers (temperature range from ambient to 180℃). Over time, calcium and magnesium ions in the water easily form scale at high temperatures, adhering to pipes, heaters, and the inner walls of the water tank. This leads to decreased thermal efficiency, shortened equipment lifespan, and increased maintenance costs. This is because the water used in the high-temperature water-cooled mold temperature controller contains scale, and the scale accumulated inside the water tank lacks a cleaning mechanism for removal, requiring concentrated cleaning during regular maintenance, resulting in continuous scale accumulation.
[0003] In summary, we hope to propose a new structure to solve the aforementioned technical problems. Utility Model Content
[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a high-temperature water-type mold temperature controller that uses a filtration structure to prevent scale buildup, thereby solving the problems mentioned in the background technology.
[0005] This utility model is achieved through the following technical solution: a high-temperature water-type mold temperature controller that uses a filtration structure to prevent scale buildup, comprising: a mold temperature controller, wherein the mold temperature controller has a mold temperature controller housing, a pre-filter for inlet water filtration is provided on the upper left side of the inner side of the mold temperature controller housing, a guide pipe for guiding filtered water is provided on the right side of the pre-filter, a water tank for storing heating water is provided on the lower left side of the mold temperature controller housing, a filter element for secondary water filtration is provided on the upper left side of the inner side of the water tank, a cleaning and scraping assembly for removing attached scale is also provided on the inner side of the water tank, the cleaning and scraping assembly is provided with a cleaning and scraping blade, and a drain pipe for discharging wastewater and scale is fixedly connected to the bottom of the water tank.
[0006] In a preferred embodiment, a cleaning groove for assisting cleaning is provided on the rear side of the front end of the mold temperature controller housing, and a cleaning telescopic rod is fixedly connected to the rear side of the cleaning groove and the mold temperature controller housing.
[0007] In a preferred embodiment, the cleaning assembly includes a cleaning slider with a connecting hole on its upper surface. The connecting hole is fitted into the lower end of the cleaning telescopic rod and fixed with bolts. The cleaning assembly is connected to the cleaning telescopic rod, so that the cleaning blade can scrape the scale off the inner wall of the water tank.
[0008] In a preferred embodiment, a connecting rod is fixedly connected to the rear side of the cleaning slider, the connecting rod is integrally fixedly connected to the cleaning blade, and the cleaning slider and the cleaning groove are movably engaged with each other.
[0009] In a preferred embodiment, the pre-filter is provided with an inlet pipe on the left side, one end of the guide pipe is a telescopic flexible hose, and the lower end of the water tank is provided with a collection tank for collecting sewage and scale. The collection tank is connected to the sewage guide pipe, and the sewage and scale are collected in the collection tank and discharged through the sewage guide pipe.
[0010] In a preferred embodiment, a placement rack for placing filter elements is fixedly connected to the upper left of the water tank. The upper surface of the placement rack has a placement groove, and the filter elements are movably fitted into the placement groove.
[0011] In a preferred embodiment, two sets of symmetrically arranged positioning seats are fixedly connected to the left end of the upper surface of the water tank. A positioning torsion spring for easy disassembly and assembly of the filter element is provided between the two sets of positioning seats. A positioning connecting rod is provided at the middle position of the outer side of the positioning torsion spring.
[0012] In a preferred embodiment, a positioning column is fixedly connected to the right end of the lower surface of the positioning link, and after the filter element is installed, the positioning column abuts against the upper surface of the filter element, and an auxiliary sliding groove is provided on the right side of the left end of the mold temperature controller housing.
[0013] The auxiliary slide is provided with a damping telescopic rod on the inner side, and a connecting rod is provided above the damping telescopic rod. The right end of the connecting rod is sleeved to the outside of the guide tube. The filter element is placed in the placement groove and installed. The positioning torsion spring drives the positioning connecting rod to rotate, so that the positioning column abuts against and fixes the filter element, thereby enabling convenient disassembly and assembly of the filter element.
[0014] After adopting the above technical solution, the beneficial effects of this utility model are:
[0015] 1. By adding a mold temperature controller, filter elements, and cleaning components, water is introduced through the inlet pipe and first undergoes preliminary filtration through the pre-filter. After being guided through the guide pipe, it undergoes secondary filtration through the filter elements and falls into the water tank. The cleaning components are intermittently controlled to move inside the water tank, so that the cleaning blade scrapes the scale on the inner wall of the water tank and discharges it through the drain pipe, thereby achieving the effect of preventing scale buildup.
[0016] 2. By adding a mold temperature controller and filter components, the filter components are placed in the placement slot and installed. The positioning torsion spring drives the positioning linkage to rotate, so that the positioning pin abuts against and fixes the filter components, thereby enabling convenient disassembly and assembly of the filter components. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the overall structure of a high-temperature water-type mold temperature controller that utilizes a filtration structure to prevent scale buildup.
[0019] Figure 2 This is a schematic diagram of the upper structure of a high-temperature water-type mold temperature controller that utilizes a filtration structure to prevent scale buildup, according to this utility model.
[0020] Figure 3 for Figure 2 Enlarged view of point A in the middle.
[0021] Figure 4 This is a schematic diagram of the lower structure of a high-temperature water-type mold temperature controller that utilizes a filtration structure to prevent scale buildup, according to this utility model.
[0022] Figure 5 This is a schematic diagram of the cleaning component in a high-temperature water-type mold temperature controller that utilizes a filtration structure to prevent scale buildup.
[0023] In the diagram, 100-mold temperature controller, 101-mold temperature controller housing, 102-water tank, 103-water trough, 104-placement rack, 105-placement slot, 106-positioning seat, 107-positioning torsion spring, 108-positioning linkage, 109-positioning column, 110-auxiliary slide, 111-damping telescopic rod, 112-linkage rod, 113-water inlet pipe, 114-pre-filter, 115-guide pipe, 116-telescopic hose, 117-cleaning telescopic rod, 118-cleaning slide, 119-drainage pipe;
[0024] 200-Filter element;
[0025] 300-Scraping assembly, 301-Scraping slider, 302-Connecting hole, 303-Connecting rod, 304-Scraping blade. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Please see Figures 1 to 5 This utility model provides a technical solution: a high-temperature water-type mold temperature controller that uses a filtration structure to prevent scale buildup, including: a mold temperature controller 100, a mold temperature controller housing 101 in the mold temperature controller 100, and a pre-filter 114 for water inlet filtration provided on the upper left side of the inner side of the mold temperature controller housing 101.
[0028] The pre-filter 114 has a guide pipe 115 for guiding filtered water on the right side, and a water tank 102 for storing heating water is provided at the lower left end of the mold temperature controller housing 101. A water trough 103 is provided on the upper surface of the water tank 102, and a filter element 200 for secondary water filtration is provided on the upper left side of the inner side of the water trough 103.
[0029] The inner side of the water tank 103 is also provided with a cleaning and scraping component 300 for removing attached scale. The cleaning and scraping component 300 is provided with a cleaning and scraping blade 304. A drain pipe 119 for discharging sewage and scale is fixedly connected to the bottom of the water tank 102.
[0030] The front rear side of the mold temperature controller housing 101 is provided with a cleaning groove 118 for auxiliary cleaning, and a cleaning telescopic rod 117 is fixedly connected to the rear side of the cleaning groove 118 and the mold temperature controller housing 101.
[0031] The cleaning assembly 300 is provided with a cleaning slider 301. The upper surface of the cleaning slider 301 is provided with a connecting hole 302. The connecting hole 302 is fitted into the lower end of the cleaning telescopic rod 117 and is fixed by bolts. The cleaning assembly 300 is connected to the cleaning telescopic rod 117, so that the cleaning blade 304 can clean the scale on the inner wall of the water tank 102.
[0032] A connecting rod 303 is fixedly connected to the rear side of the cleaning slider 301. The connecting rod 303 is integrally fixedly connected to the cleaning blade 304. The cleaning slider 301 and the cleaning groove 118 are mutually movable and fitted.
[0033] The pre-filter 114 has an inlet pipe 113 on the left side, and one end of the guide pipe 115 is a telescopic flexible hose 116. The lower end of the water tank 102 has a collection tank for collecting sewage and scale. The collection tank is connected to the sewage guide pipe 119. Sewage and scale are collected in the collection tank and discharged through the sewage guide pipe 119.
[0034] Please see Figures 1-5As the first embodiment of this utility model: First, external water is guided through the inlet pipe 113 and filtered first through the pre-filter 114, and then guided through the guide pipe 115. The lower end of the guide pipe 115 is located directly above the placement rack 104. The filter element 200 is installed inside the placement rack 104, so that the water guided by the initial filtration is filtered a second time through the filter element 200 and then falls into the water tank 102. Second, the cleaning assembly 300 is connected to the cleaning telescopic rod 117. The cleaning telescopic rod 117 is controlled at intervals to drive the cleaning slider 301 to rise and fall in the cleaning groove 118, so that the cleaning blade 304 is inside the water tank 102 to clean the dirt on the inner wall. Then, the sewage and scale are collected in the collection tank for sedimentation and discharged through the sewage pipe 119, thereby achieving the effect of preventing scale accumulation.
[0035] A placement rack 104 for placing filter element 200 is fixedly connected to the upper left of water tank 102. A placement groove 105 is provided on the upper surface of the placement rack 104, and the filter element 200 and the placement groove 105 are movably fitted together.
[0036] Two sets of symmetrically arranged positioning seats 106 are fixedly connected to the left end of the upper surface of the water tank 102. A positioning torsion spring 107 for easy disassembly and assembly of the filter element 200 is provided between the front and rear sets of positioning seats 106. A positioning connecting rod 108 is provided at the middle position of the outer side of the positioning torsion spring 107.
[0037] A positioning post 109 is fixedly connected to the right end of the lower surface of the positioning link 108. After the filter element 200 is installed, the positioning post 109 abuts against the upper surface of the filter element 200. An auxiliary slide groove 110 is provided on the right side of the left end of the mold temperature controller housing 101.
[0038] A damping telescopic rod 111 is provided on the inner side of the auxiliary slide 110. A connecting rod 112 is provided above the damping telescopic rod 111. The right end of the connecting rod 112 is sleeved to the outside of the guide tube 115. The filter element 200 is placed in the placement groove 105 and fitted and installed. The positioning torsion spring 107 drives the positioning connecting rod 108 to rotate, so that the positioning column 109 abuts against and fixes the filter element 200.
[0039] Please see Figures 1-3 As a second embodiment of this utility model: Based on the first embodiment above, the filter element 200 is a movable structure that fits into the placement groove 105, and can apply external force to the positioning link 108 after the filter element 200 is installed, so that the positioning torsion spring 107 drives the positioning link 108 to rotate, and the positioning post 109 abuts against and fixes the filter element 200. In addition, during the disassembly and assembly of the filter element 200, the linkage rod 112 drives the guide tube 115 to move up and down to assist in the disassembly and assembly of the filter element 200, thereby enabling convenient disassembly and assembly of the filter element 200.
[0040] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A high-temperature water type mold temperature controller for preventing scale accumulation using a filter structure, comprising: The utility model discloses a mould temperature controller (100), its characterized in that: mould temperature controller (100) is equipped with a mould temperature controller shell (101), the left upper end of mould temperature controller shell (101) is equipped with a front filter (114) for water filtration, The right side of the front filter (114) is provided with a guide pipe (115) for guiding filtered water, and the left lower end of the mould temperature controller shell (101) is provided with a water tank (102) for storing water for heating. The upper surface of the water tank (102) is provided with a water groove (103), and the left upper side of the water groove (103) is provided with a filter element (200) for filtering water again.
2. The high-temperature water type mold temperature controller that prevents scale accumulation by using a filter structure according to claim 1, characterized in that: The water groove (103) is also provided with a cleaning and scraping assembly (300) for removing attached scale, and the cleaning and scraping assembly (300) is provided with a cleaning and scraping knife (304).
3. The high-temperature water type mold temperature controller that prevents scale accumulation by using a filter structure according to claim 2, characterized in that: The front end of the mould temperature controller shell (101) is provided with a cleaning and scraping chute (118) for assisting cleaning and scraping.
4. The high-temperature water type mold temperature controller that prevents scale accumulation by using a filter structure according to claim 3, characterized in that: The cleaning and scraping chute (118) is fixedly connected with a cleaning and scraping telescopic rod (117) at the rear side of the mould temperature controller shell (101).
5. The high-temperature water type mold temperature controller that prevents scale accumulation by using a filter structure according to claim 1, characterized in that: The cleaning and scraping assembly (300) is provided with a cleaning and scraping sliding block (301), and the upper surface of the cleaning and scraping sliding block (301) is provided with a connecting hole (302).
6. The high-temperature water type mold temperature controller that prevents scale accumulation by using a filter structure according to claim 1, characterized in that: The connecting hole (302) is embedded with the lower end of the cleaning and scraping telescopic rod (117) and is fixedly connected by bolts.
7. The high-temperature water type mold temperature controller that prevents scale accumulation by using a filter structure according to claim 6, characterized in that: The rear side of the cleaning and scraping sliding block (301) is fixedly connected with a connecting rod (303), and the connecting rod (303) is fixedly connected with the cleaning and scraping knife (304).
8. The high-temperature water type mold temperature controller that prevents scale accumulation by using a filter structure according to claim 7, characterized in that: The cleaning and scraping sliding block (301) and the cleaning and scraping chute (118) are movably embedded with each other. The left side of the front filter (114) is provided with a water inlet pipe (113), one end of the guide pipe (115) is a flexible hose (116), and the lower end of the water tank (102) is provided with a collection groove for collecting sewage and scale. The left upper side of the water tank (102) is fixedly connected with a placing rack (104) for placing the filter element (200). The upper surface of the placing rack (104) is provided with a placing groove (105), and the filter element (200) and the placing groove (105) are movably embedded with each other. The left end of the upper surface of the water tank (102) is fixedly connected with two groups of symmetrical positioning seats (106), and the positioning torsional springs (107) for conveniently disassembling and assembling the filter element (200) are arranged between the front and rear two groups of positioning seats (106). The outer side of the positioning torsional spring (107) is provided with a positioning connecting rod (108) at the middle position. The lower surface of the positioning connecting rod (108) is fixedly connected with a positioning column (109), and the positioning column (109) is abutted to the upper surface of the filter element (200) after the filter element (200) is installed. The left end of the mould temperature controller shell (101) is provided with an auxiliary chute (110). The auxiliary chute (110) is internally provided with a damping telescopic rod (111), and the damping telescopic rod (111) is provided with a linkage rod (112) above, and the right end of the linkage rod (112) is sleeved to the outside of a guide pipe (115).