Two-dragging-three emulsification equipment for spraying after emulsification of grease

Abstract

The utility model relates to grease emulsification equipment, in particular to two-dragging-three emulsification equipment after grease emulsification. The device structurally comprises at least two groups of grease tanks which are connected in parallel, the grease tanks are connected with a homogenizing and emulsifying device through a liquid inlet pipeline with an oil feeding pump and a liquid inlet spraying pump, the homogenizing and emulsifying device comprises two groups of homogenizing tanks which are connected in parallel, and the homogenizing tanks are connected with three groups of transfer tanks which are connected in parallel through a liquid outlet pipeline with a liquid spraying pump. The bottom of the transfer tank is connected with an external spraying device through an oil taking pipeline, a homogenizer is arranged in the homogenizing tank, the homogenizing tank is further connected with a liquid emulsifier storage tank and a hot water tank through pipelines, and the refueling pump, the homogenizer, the liquid inlet and spraying pump and the liquid spraying pump are electrically connected with a central control operation cabinet. The device has the characteristics that the metering is accurate, the production cost can be reduced, a relatively stable emulsion structure is formed, the state of emulsified oil and various performance indexes are basically kept unchanged for a long time, and the like.

Description

Technical Field

[0001] This utility model relates to an oil emulsification device, and more particularly to an oil emulsification followed by a two-stage spray-and-three-stage emulsification device. Background Technology

[0002] Under current technology, oils and other liquid raw materials are required in feed production. Due to the large amount of oils and liquids added, and the need for continuous formula adjustment to improve emulsification, the current addition equipment has a relatively simple structure, which leads to problems such as inconvenience in adding these oils and liquid raw materials, inaccurate metering, and uneven spraying.

[0003] In addition to the above issues, in actual production, the storage and spraying ratio of the homogenized emulsion need to be controlled in the later spraying stage. Current technology generally relies on manual operation, which greatly reduces the automation level of the entire emulsification and spraying process. Summary of the Invention

[0004] To address the problems of existing technologies, this utility model provides a two-to-three emulsification equipment for oil emulsification, which is suitable for large-scale emulsification of various oils, and features integrated intelligent control of multiple production lines. It has the characteristics of accurate metering, reduced production costs, formation of a relatively stable emulsion structure, and long-term maintenance of the state of the emulsified oil and the basic stability of its various performance indicators.

[0005] The technical solution adopted in this utility model is as follows:

[0006] A two-to-three emulsification device for oil emulsification includes at least two sets of oil tanks connected in parallel. The oil tanks are connected to a homogenizing emulsification device via inlet pipes equipped with oil pumps. The homogenizing emulsification device includes two sets of homogenizing tanks connected in parallel. The homogenizing tanks are connected to three sets of transfer tanks connected in parallel via outlet pipes equipped with spray pumps. The bottom of the transfer tanks is connected to an external spraying device via oil intake pipes. A homogenizer is installed inside each homogenizing tank. The homogenizing tanks are also connected to a liquid emulsifier storage tank and a hot water tank via pipes. The oil pump, homogenizer, and spray pump are electrically connected to a central control cabinet.

[0007] Preferably, the oil containers are a combination of two or more of the following: chicken oil containers, duck oil containers, lard containers, and soybean oil containers.

[0008] Preferably, a first dynamic weighing module is provided at the bottom of the homogenizing tank, and the first dynamic weighing module is electrically connected to the central control cabinet.

[0009] Preferably, a second dynamic weighing module is provided at the bottom of the liquid emulsifier storage tank, and the second dynamic weighing module is electrically connected to the central control cabinet.

[0010] Preferably, a flow meter and a control valve are installed on the pipeline between the liquid emulsifier storage tank and the homogenizing tank, and the flow meter and control valve are electrically connected to the central control cabinet.

[0011] Preferably, a liquid spraying control valve is installed on the pipeline connecting the liquid outlet pipeline to the transfer tank.

[0012] Preferably, the transfer tank is equipped with a level gauge.

[0013] Preferably, a circulation pump is installed on the oil intake pipeline.

[0014] The beneficial effects of the technical solution provided by this utility model are: Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a block diagram of the overall structure of a two-stage, three-stage emulsification device for oil emulsification according to the present invention. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Example

[0018] As attached Figure 1 As shown in the figure, an oil emulsification and spraying three-stage emulsification device according to this embodiment includes at least two sets of oil tanks 1 connected in parallel. The oil tanks 1 are connected to a homogenizing emulsification device 5 through an inlet pipe 4 with a refueling pump 2. The homogenizing emulsification device 5 includes two sets of homogenizing tanks 6 connected in parallel. The homogenizing tanks 6 are connected to three sets of transfer tanks 9 connected in parallel through an outlet pipe 8 with a spray pump 7. The bottom of the transfer tanks 9 is connected to an external spraying device through an oil intake pipe 10. A homogenizer 11 is installed inside the homogenizing tanks 6. The homogenizing tanks 6 are also connected to a liquid emulsifier storage tank 12 and a hot water tank 3 through pipes. The refueling pump 2, the homogenizer 11, and the spray pump 7 are electrically connected to a central control cabinet 13.

[0019] The central control cabinet 13 is equipped with an advanced programmable logic controller (PLC) with powerful computing and processing capabilities. With its powerful computing capabilities, ultra-fast processing speed and massive storage capacity, it can accurately execute complex and ever-changing automation control instructions.

[0020] Working principle: Various input / output (I / O) modules are closely arranged and transmit data at high speed through a carefully laid backplane bus. They collect various analog quantities such as temperature, pressure, flow rate, and liquid level from field sensors, as well as switch signals from the equipment, in real time, and quickly feed the control signals back to the actuators to ensure seamless connection and precise control of the entire production process.

[0021] The homogenizer's main structure is precision-machined from 304 stainless steel. Its specially designed high-speed rotating rotor, made of ultra-high-strength material and precision-machined, achieves micron-level dynamic balancing accuracy, ensuring stable operation without vibration even at speeds up to 3000 revolutions per minute. The matching stator is resistant to corrosion from various strong acids, alkalis, and organic solvents.

[0022] The homogenizing tank is made of 304 stainless steel, which is corrosion-resistant. The cylindrical tank is equipped with a level gauge and a dynamic weighing module, allowing for real-time monitoring and control of the liquid weight and level. The homogenizing tank subjectes materials to intense hydraulic shearing, friction, centrifugal compression, and liquid flow collision within the narrow gap between the stator and rotor, breaking down large particles into finer particles and achieving higher uniformity and fineness.

[0023] Transfer tank 9 is made of 304 stainless steel, which is corrosion-resistant. The tank body is cylindrical and equipped with a level gauge, heat exchange system, temperature control system, and liquid circulation system. Working principle: It always ensures that the material is in the optimal emulsification and temperature state required by the process. In the production process, it receives the material produced by the previous process, temporarily stores it, and provides a continuous and stable material supply for the next process, playing a role in buffering and regulating the production rhythm.

[0024] As shown in the attached figure, the oil container in this embodiment is a combination of chicken oil container, duck oil container, lard container and soybean oil container connected in parallel.

[0025] In this embodiment, a first dynamic weighing module 14 is provided at the bottom of the homogenizing tank 6, and the first dynamic weighing module 14 is electrically connected to the central control cabinet 13.

[0026] In this embodiment, a second dynamic weighing module 15 is provided at the bottom of the liquid emulsifier storage tank 12, and the second dynamic weighing module 15 is electrically connected to the central control cabinet 13.

[0027] In this embodiment, a flow meter 16 and a control valve 17 are installed on the pipeline between the liquid emulsifier storage tank 12 and the homogenizing tank 6. The flow meter 16 and the control valve 17 are electrically connected to the central control cabinet 13.

[0028] In this embodiment, a spray control valve 18 is installed on the pipeline connecting the liquid outlet pipeline 8 to the transfer tank 9.

[0029] The transfer tank 9 is also equipped with a level gauge 19.

[0030] A circulation pump 20 is installed on the oil intake pipeline 10.

[0031] This utility model discloses a two-to-three emulsification equipment for oil emulsification followed by spraying. It consists of two homogenizing tanks driving three transfer tanks. In the specific processing, the oil, water, and other water-soluble liquids commonly used in feed mills are heated to 55-65℃. First, oil and liquid emulsifier are injected into the homogenizing device. After injection, the homogenizer is automatically started and homogenized for 20 seconds. After homogenization, hot water and water-soluble liquid are injected, and the homogenizer is started again and homogenized for 80-140 seconds. The homogenizer speed is set to 3000 rpm. After homogenization, the liquid discharge valve is automatically opened, and the liquid in the homogenizing device is injected into the transfer tanks through the discharge pipeline. When the liquid level in the transfer tanks reaches the upper level, the emulsification process automatically stops. When the transfer tanks receive a liquid spraying signal from the central control cabinet, they open the liquid discharge valve, and the emulsion is pumped to a high-pressure nozzle for spraying. When the liquid level in the transfer tanks reaches the lower level, the emulsification process automatically resumes.

[0032] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A two-in-one emulsification device for oil and fat, comprising at least two groups of oil and fat tanks connected in parallel, characterized in that, The oil tank is connected with the homogenizing emulsifying device through the liquid inlet pipeline with the oil adding pump, the homogenizing emulsifying device comprises two groups of parallel homogenizing tanks, the homogenizing tanks are connected with three groups of parallel transfer tanks through the liquid outlet pipeline with the liquid spraying pump, the bottom of the transfer tank is connected with the external spraying device through the oil taking pipeline, the homogenizing tank is provided with a homogenizer, the homogenizing tank is further connected with a liquid emulsifier storage tank and a hot water tank through the pipeline, and the oil adding pump, the homogenizer and the liquid spraying pump are electrically connected with the central control operation cabinet.

2. The oil emulsification, spraying, two-dragging, and three-emulsification apparatus according to claim 1, characterized by, The oil tank is a combination of two groups or more groups of chicken oil tanks, duck oil tanks, pig oil tanks and bean oil tanks.

3. The emulsification device according to claim 1, wherein The bottom of the homogenizing tank is provided with a first dynamic weighing module, and the first dynamic weighing module is electrically connected with the central control operation cabinet.

4. The oil emulsification, spraying, two-dragging, and three-emulsification apparatus according to claim 1, characterized by The bottom of the liquid emulsifier storage tank is provided with a second dynamic weighing module, and the second dynamic weighing module is electrically connected with the central control operation cabinet.

5. The emulsification device according to claim 1, wherein A flow meter and a control valve are arranged on the pipeline between the liquid emulsifier storage tank and the homogenizing tank, and the flow meter and the control valve are electrically connected with the central control operation cabinet.

6. The oil emulsification, spraying, two-dragging, and three-emulsification apparatus according to claim 1, characterized by A liquid spraying control valve is arranged on the pipeline connected with the transfer tank on the liquid outlet pipeline.

7. The emulsification device according to claim 1, wherein A liquid level meter is arranged on the transfer tank.

8. The oil emulsification, spraying, two-dragging, and three-emulsification apparatus according to claim 1, characterized by A circulating pump is arranged on the oil taking pipeline.

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