Melon seed impurity removal device

By using a cleaning cylinder and a turning feeding mechanism in the sunflower seed cleaning device, combined with positive pressure air and negative pressure exhaust, the problems of dust diffusion and empty shell removal are solved, achieving a highly efficient and clean sunflower seed cleaning process.

CN224058046UActive Publication Date: 2026-03-31SICHUAN HUIJI FOOD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-12
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Existing sunflower seed impurity removal devices cause dust and smoke to easily disperse during the impurity removal process, polluting the environment and failing to effectively remove the empty shells mixed in, thus affecting the quality of impurity removal.

Method used

Design a sunflower seed impurity removal device. The device uses an impurity removal cylinder and a turning feeding mechanism to remove impurities in a closed environment. Combined with the setting of an exhaust pipe and several exhaust stacks, the device uses positive pressure air to expel empty shells and negative pressure to expel smoke and dust, thereby achieving the separation of sunflower seeds from impurities.

Benefits of technology

It effectively prevents the spread of dust and smoke, improves the quality of impurity removal, ensures a clean processing environment, and enables the orderly separation and classification of sunflower seeds and impurities.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an impurity removing device for melon seeds, which comprises an impurity removing cavity arranged on a rack and internally provided with an impurity removing cylinder; the feeding hopper is arranged above the impurity removal cavity and communicates with the impurity removal cavity; the turning feeding mechanism is rotationally arranged in the impurity removal barrel and is used for uniformly pushing the melon seeds from the feeding hopper into the impurity removal barrel for impurity removal; the plurality of discharging cylinders are arranged on the impurity removal cavity in a communicating manner and correspond to the plurality of discharging openings in the impurity removal cylinder; the exhaust pipe is arranged above the impurity removal cavity and used for discharging smoke generated during impurity removal, an air inlet is further formed in the impurity removal cavity, and the air inlet is formed in the portion, on the side face of the lower end of the impurity removal barrel, of the impurity removal cavity and keeps corresponding to the discharging barrel so that empty shells in the melon seeds can be blown out. According to the impurity removal device, melon seeds can be uniformly conveyed and subjected to impurity removal conveniently, the melon seeds, melon seed shells and other impurities can be separately discharged in combination with the discharging barrel, smoke dust generated during impurity removal can be prevented from overflowing through the exhaust pipe, and the processing environment is guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to melon seed production and processing field, specifically is a melon seed impurity removal device. BACKGROUND

[0002] In the roasting process of melon seeds, ensuring the purity of melon seeds is crucial to guarantee product quality. Therefore, removing impurities in melon seeds with the help of impurity removal equipment before and after roasting becomes a key link to improve the overall quality of melon seeds.

[0003] At present, most impurity removal devices use a combination of wind power and screen vibration to remove impurities from melon seeds (such as the technical solution disclosed in patent application No. CN202421062647.2). However, in actual production and application, this impurity removal method has obvious drawbacks, especially when dealing with roasted melon seeds. Dust or smoke particles mixed in the melon seeds will be blown out with the wind and vibration of the screen. This not only pollutes the processing environment, affects the air quality of the workshop, and is harmful to the health of the operators, but also may cause the surrounding work area to be covered with dust, affecting the normal operation and service life of other equipment. In addition, the melon seed conveying path of this impurity removal device is consistent with the wind direction, so it cannot effectively remove the empty shells mixed in the melon seeds during the impurity removal process, affecting the impurity removal quality. SUMMARY

[0004] Therefore, in order to solve the above problems, the utility model provides a melon seed impurity removal device. The impurity removal device is provided with an impurity removal cylinder in the impurity removal cavity, and a tumbling feeding mechanism is used to move and tumble the melon seeds in the impurity removal cylinder. This can remove impurities in a relatively closed environment, and the exhaust pipe and several discharge cylinders are arranged to facilitate the discharge of smoke and various impurities and melon seeds after impurity removal. This improves the quality of melon seed impurity removal while ensuring the processing environment. In addition, the air inlet on the side of the bottom of the impurity removal cylinder can blow out the empty shells in the melon seeds, thereby discharging the empty shells separately and improving the quality of impurity removal.

[0005] The utility model is implemented as follows: a melon seed impurity removal device is provided, which includes an impurity removal cavity, an impurity removal cylinder placed in the cavity, and a tumbling feeding mechanism.

[0006] A feed hopper is arranged above the impurity removal cavity and communicates with the impurity removal cavity.

[0007] A tumbling feeding mechanism is arranged in the impurity removal cylinder to uniformly push the melon seeds from the feed hopper into the impurity removal cylinder for impurity removal.

[0008] Several discharge cylinders are arranged above the impurity removal cavity and correspond to the several discharge ports on the impurity removal cylinder.

[0009] An exhaust pipe is arranged above the impurity removal cavity to discharge the smoke generated during impurity removal.

[0010] The air inlet is arranged on the impurity removing cavity and corresponds to the discharge cylinder to blow out the empty shells in the melon seeds.

[0011] Preferably, the impurity removing cylinder is arranged in the impurity removing cavity and the two end portions are fixed to the inner wall of the impurity removing cavity, the feeding hopper is arranged above the impurity removing cavity on the outer side of one end of the impurity removing cylinder, the turnover feeding mechanism penetrates the impurity removing cavity and the impurity removing cylinder and rotates, the first discharge hole is uniformly arranged on the outer end of the side of the impurity removing cylinder close to the feeding hopper, the second discharge hole is arranged on the bottom of the other end of the impurity removing cylinder, and the third discharge hole is formed on the end portion of the other end of the impurity removing cylinder.

[0012] Preferably, the discharge cylinder comprises a first discharge cylinder, a second discharge cylinder and a third discharge cylinder, the first discharge cylinder corresponds to the first discharge hole, the second discharge cylinder corresponds to the second discharge hole, and the third discharge cylinder corresponds to the third discharge hole.

[0013] Preferably, the second discharge hole is a groove-shaped hole for discharging melon seeds, the second discharge hole is arranged on one side of the bottom of the other end of the impurity removing cylinder, the cross section of the second discharge cylinder is in the shape of a chevron, the first end portion is communicated with the impurity removing cavity, the second end portion is arranged on the lower side and corresponds to the second discharge hole, and the third end portion is arranged on the other lower side, the air inlet is arranged above the second end portion of the second discharge cylinder, and the positive pressure air is introduced into the second discharge cylinder through the air inlet to blow the empty shells in the melon seeds into the third end portion and discharge.

[0014] Preferably, the turnover feeding mechanism comprises a rotating rod and a driving assembly for rotating the rotating rod, the rotating rod penetrates the impurity removing cavity and the impurity removing cylinder, the feeding blade is arranged outside the corresponding position of the rotating rod and the feeding hopper, and the turnover blade is arranged on the outer side of the rotating rod in the impurity removing cylinder.

[0015] Preferably, the feeding blade is a spiral blade.

[0016] Preferably, the driving assembly comprises a driving motor and a transmission mechanism, the transmission mechanism is arranged in the transmission box outside the impurity removing cavity and is connected with the rotating rod at one end, and the other end of the transmission mechanism is connected with the driving motor.

[0017] Preferably, the cleaning door is arranged on the impurity removing cavity to facilitate cleaning of the inside.

[0018] Compared with the prior art, the utility model has the advantages of:

[0019] Firstly, the impurity removal device can place the whole impurity removal process in a closed environment by setting the impurity removal cylinder in the impurity removal cavity. This design fundamentally eliminates the phenomenon of dust or smoke inside the melon seeds flying outward during the impurity removal process, greatly reducing the pollution to the processing environment.

[0020] Secondly, the impurity removal device moves and flips the melon seeds in the impurity removal cylinder with the help of the flipping feeding mechanism, so that the melon seeds and impurities can be more fully separated. Compared with the traditional impurity removal method, this impurity removal operation in a closed space is not disturbed by the external environment, and the impurity removal effect is more stable and reliable. At the same time, combined with the setting of the exhaust pipe, the smoke generated during the impurity removal process can be effectively discharged in time, further improving the purity of the melon seeds and ensuring the impurity removal quality of the melon seeds.

[0021] Thirdly, through the setting of several discharge cylinders, combined with the air inlet which can be used to discharge various impurities and melon seeds after impurity removal, different types of substances can be orderly separated and collected. This not only improves the efficiency of impurity removal work, but also facilitates subsequent classification and treatment of different impurities.

[0022] Finally, the impurity removal device comprehensively considers the impurity removal effect, environmental protection and the convenience of production process, and has strong practicability. Whether in small melon seed processing enterprises or large industrial production lines, it can well adapt to the production needs of different scales, and is helpful to promote the sustainable development of the whole industry. BRIEF DESCRIPTION OF DRAWINGS

[0023] The accompanying drawings are included to provide a further understanding of the present application, and constitute a part of the specification, and together with the specific embodiments of the present application, serve to explain the present application, but do not constitute any limitation on the present application. In the drawings:

[0024] Figure 1 is a structural schematic view of the present application;

[0025] Figure 2 is a front view of the present application;

[0026] Figure 3 is a side view of the present application;

[0027] Figure 4 is Figure 2 is a structural schematic view of section A-A;

[0028] Figure 5 is Figure 3 is a structural schematic view of section B-B;

[0029] In the figure: 1, rack; 2, impurity removal cavity; 3, feed hopper; 4, exhaust pipe; 5, cleaning door; 6, drive motor; 7, transmission box; 8, first discharge cylinder; 9, second discharge cylinder; 10, air inlet; 11, third discharge cylinder; 12, impurity removal cylinder; 13, second discharge hole; 14, first discharge hole; 15, rotating rod; 16, transmission mechanism; 17, feeding blade; 18, turning blade. DETAILED DESCRIPTION

[0030] The technical scheme of the utility model will be further specifically explained below by specific embodiments and in conjunction with the drawings; it should be understood that the specific embodiments described herein are only used to illustrate and explain the utility model and are not as any limitation on the utility model; the drawings in the utility model are only used to describe the embodiments and facilitate understanding and use and are not as any relevant limitation on the utility model.

[0031] It should be noted that the structure, proportion, size, etc. shown in the drawings of the present specification are only used to cooperate with the content disclosed in the specification to enable those skilled in the art to understand and read, and are not used to limit the limiting conditions that can be implemented by the utility model. Any modification of structure, change of proportion relationship or adjustment of size, which does not affect the effects that can be produced by the utility model and the purposes that can be achieved, should still fall within the scope of the technical content disclosed by the utility model.

[0032] As described in the background, the existing melon seed impurity removal device usually combines a vibrating screen and a fan to remove impurities. However, in the impurity removal process, the smoke dust mixed in the melon seeds will be scattered outward under the double action of screen vibration and fan blowing, which seriously affects the external processing environment, and the existing impurity removal device cannot effectively remove the empty shells mixed in the melon seeds.

[0033] Based on the above reasons, to solve the above problems, the utility model provides the following technical scheme:

[0034] Embodiment 1,

[0035] Please refer to the drawings Figure 1 ~Appendix Figure 5 A melon seed impurity removal device, comprising an impurity removal cavity 2 placed on a rack 1 and having an impurity removal cylinder 12 placed inside;

[0036] A feed hopper 3 is arranged above the impurity removal cavity 2 and communicates with the impurity removal cavity 2;

[0037] A turning and feeding mechanism is rotatably arranged in the impurity removal cylinder 12 to uniformly push the melon seeds from the feed hopper 3 into the impurity removal cylinder 12 for impurity removal;

[0038] A plurality of discharge cylinders are communicatively arranged on the impurity removal cavity 2 and correspond to a plurality of discharge ports on the impurity removal cylinder 12;

[0039] An exhaust pipe 4 is arranged above the impurity removal chamber 2 to exhaust smoke generated during impurity removal.

[0040] An air inlet 10 is arranged on the impurity removal chamber 2 to correspond to the discharge cylinder to blow out the empty shells in the melon seeds.

[0041] In the embodiment, the impurity removal cylinder 12 is arranged in the impurity removal chamber 2 and fixed at both ends to the inner wall of the impurity removal chamber 2, the feed hopper 3 is arranged above the impurity removal chamber 2 outside one end of the impurity removal cylinder 12, the turnover feeding mechanism is arranged in the impurity removal chamber 2 and the impurity removal cylinder 12 and rotates, the first discharge hole 14 is uniformly arranged on the outer end of the impurity removal cylinder 12 close to the feed hopper 3, the second discharge hole 13 is arranged on the bottom of the other end of the impurity removal cylinder 12, and the third discharge hole is formed at the other end of the impurity removal cylinder 12.

[0042] In the embodiment, the discharge cylinder includes a first discharge cylinder 8, a second discharge cylinder 9 and a third discharge cylinder 11, the first discharge cylinder 8 corresponds to the first discharge hole 14, the second discharge cylinder 9 corresponds to the second discharge hole 14, and the third discharge cylinder 11 corresponds to the third discharge hole.

[0043] In the embodiment, to facilitate the discharge of the empty shells mixed in the melon seeds, please refer to the attached Figure 4 The second discharge hole 13 is a groove-shaped hole for discharging the melon seeds, the second discharge hole 13 is arranged on one side of the bottom of the other end of the impurity removal cylinder 12, the second discharge cylinder 9 is in the shape of a chevron, the first end is communicated with the impurity removal chamber 2, the second end is arranged on one side below and corresponds to the second discharge hole 13, and the third end is arranged on the other side below, the air inlet 10 is arranged above the second end of the second discharge cylinder 9, and the positive pressure air is introduced into the second discharge cylinder 9 through the air inlet 10 to blow the empty shells in the melon seeds into the third end and discharge.

[0044] In use, the air inlet 10 is connected to an external positive pressure air source beforehand, and the exhaust pipe 4 is connected to an external pipeline (a negative pressure air source can be preset to extract smoke and dust). Then, the drive motor 6 is started to rotate the rotating rod 15, and the sunflower seeds to be cleaned are poured into the feed hopper 3. Under the action of gravity, the sunflower seeds fall into the gap between the feeding blades 17 of the rotating rod 15. As the rotating rod 15 rotates, the sunflower seeds enter the impurity removal cylinder 12. Under the action of the rotation of the turning blades 18, the sunflower seeds are turned upward. Smaller impurities (such as stones and gravel) pass through the first discharge hole 14, fall into the first discharge cylinder 8 and are discharged. During the turning, the sunflower seeds are produced. The generated smoke and dust are discharged directly from the exhaust pipe 4, while larger impurities and sunflower seeds continue to move in the impurity removal cylinder 12. When they reach the second discharge hole 13, the sunflower seeds and shells pass through the second discharge hole 13 and fall off (because the sunflower seeds and shells are the same size but different in weight). Under the blowing of the positive pressure air source at the air inlet 10, the sunflower seed shells are blown out to the third channel of the second discharge cylinder 9, while the sunflower seeds, due to their greater weight, are discharged directly from the second channel, thus separating the sunflower seeds and shells. Finally, the impurities that do not pass through the second discharge hole 13 continue to move in the impurity removal cylinder 12 and fall from the end into the third discharge cylinder 11, thus completing the entire impurity removal process.

[0045] During the process of positive pressure air being blown out of the air inlet 10 and exhaust air being discharged from the exhaust pipe 4, positive pressure air is introduced into the impurity removal chamber through the air inlet 10, while negative pressure air is introduced into the impurity removal chamber through the exhaust pipe 4. This is because the feed hopper 3 and the impurity removal chamber 2 are blocked by the feeding blades 17 (see attached). Figure 5 This means that the airflow inside the impurity removal chamber 2 will not flow back into the feed hopper 3, thereby preventing dust from flowing back into the feed hopper 3 and overflowing outward. Therefore, the airflow inside the impurity removal chamber 2 is only through the air inlet 10, the exhaust pipe 4, and multiple discharge cylinders. That is, the discharge cylinders (including the first discharge cylinder 8, the second discharge cylinder 9, and the third discharge cylinder 11) may introduce positive or negative pressure air into the impurity removal chamber.

[0046] When positive pressure air is introduced into the impurity removal chamber through the discharge cylinder, it indicates that dust will not be discharged from the discharge cylinder. The dust mixed in with the sunflower seeds will float upward and be discharged from the exhaust pipe 4 when it is turned over in the impurity removal cylinder 12.

[0047] When the negative pressure air is introduced into the dedusting cavity through the discharge cylinder, part of the air will be discharged from the first discharge cylinder 8, the second end or the third end of the second discharge cylinder 9, and the third discharge cylinder 11 through the dedusting cylinder 12. Because the melon seeds will float upward during the conveying and tumbling process in the dedusting cylinder 12, the first discharge cylinder 8 is arranged below the dedusting cylinder 12, so that most of the dust is directly discharged through the air outlet pipe 4 above. The second discharge cylinder 9 is far away from the air outlet pipe 4, so that the melon seeds conveyed to the second discharge cylinder 9 have almost no dust. In order to further ensure the dedusting environment, a soft container (such as a pocket cloth bag) can be sleeved on the first discharge cylinder 8, the second discharge cylinder 9 or the third discharge cylinder 11 to prevent dust overflow, and the receiving of the melon seeds can also be realized. This dedusting mode can effectively prevent the dust from spreading outward, ensure the dedusting environment, and effectively separate various impurities in the melon seeds.

[0048] Embodiment 2,

[0049] Please refer to the accompanying Figure 5 , based on the basis of embodiment 1, in order to drive the melon seeds to be uniformly conveyed into the dedusting cylinder 12 for dedusting, and to tumble the melon seeds in the dedusting cylinder 12, so as to facilitate the separation of impurities. The tumbling and feeding mechanism comprises a rotating rod 15 and a driving assembly for rotating the rotating rod 15. The rotating rod 15 penetrates the dedusting cavity 2 and the dedusting cylinder 12. Feeding blades 17 are arranged outside the corresponding positions of the rotating rod 15 and the feeding hopper 3. The feeding blades 17 are spiral blades. Tumbling blades 18 are arranged outside the rotating rod 15 in the dedusting cylinder 12.

[0050] In this embodiment, the driving assembly comprises a driving motor 6 and a transmission mechanism 16. The transmission mechanism 16 is arranged in the transmission box 7 outside the dedusting cavity 2 and is connected to one end of the rotating rod 15. The other end of the transmission mechanism 16 is connected to the driving motor 6.

[0051] Embodiment 3,

[0052] Please refer to the accompanying Figure 1 and the accompanying Figure 2 , based on the basis of embodiment 1, in order to facilitate the cleaning of the dedusting cylinder and avoid the melon seeds being stuck on the discharge hole to affect the quality of subsequent dedusting, a cleaning door 5 is further arranged on the dedusting cavity 2 to facilitate the cleaning of the inside.

[0053] The above description is a detailed description of the preferred and feasible embodiments of the present application, but the embodiments are not used to limit the patent application range of the present application. Any equivalent changes or modifications completed under the technical spirit of the present application should belong to the patent range covered by the present application.

Claims

1. A melon seed impurity removing device, characterized by comprising: include, The impurity removal chamber is placed on the frame and contains an impurity removal cylinder. The feed hopper is located above the impurity removal chamber and is connected to the impurity removal chamber; The feeding mechanism rotates and is set inside the impurity removal cylinder to evenly push the sunflower seeds from the feed hopper into the impurity removal cylinder for impurity removal; Several discharge cylinders are connected and installed on the impurity removal chamber and correspond to several discharge ports on the impurity removal cylinders; An exhaust pipe is installed above the impurity removal chamber to discharge the smoke and dust generated during the impurity removal process; An air inlet is also provided on the impurity removal chamber. The air inlet is located on the side of the lower end of the impurity removal cylinder and is aligned with the discharge cylinder to blow out the empty shells from the sunflower seeds.

2. The melon seed impurity removing device according to claim 1, characterized in that: The impurity removal cylinder is disposed inside the impurity removal cavity and its two ends are fixed to the inner wall of the impurity removal cavity. The feed hopper is disposed above the impurity removal cavity on the outer side of one end of the impurity removal cylinder. The flipping feeding mechanism passes through the impurity removal cavity and the impurity removal cylinder and keeps rotating. A first discharge hole is evenly opened on the outer end of the impurity removal cylinder near the feed hopper. A second discharge hole is opened at the bottom of the other end of the impurity removal cylinder. A third discharge hole is formed at the end of the other end of the impurity removal cylinder.

3. The melon seed impurity removing device according to claim 2, characterized in that: The discharge cylinder includes a first discharge cylinder, a second discharge cylinder, and a third discharge cylinder. The first discharge cylinder corresponds to the position of the first discharge hole, the second discharge cylinder corresponds to the position of the second discharge hole, and the third discharge cylinder corresponds to the position of the third discharge hole.

4. The melon seed impurity removing device according to claim 3, characterized in that: The second discharge hole is a groove-shaped hole for discharging sunflower seeds. The second discharge hole is opened on one side of the bottom of the other end of the impurity removal cylinder. The cross-sectional shape of the second discharge cylinder is herringbone. The first end is connected to the impurity removal chamber, the second end is set on the lower side and corresponds to the position of the second discharge hole, and the third end is set on the other lower side. The air inlet is set above the second end of the second discharge cylinder. Positive pressure air is introduced into the second discharge cylinder through the air inlet to blow the empty shells in the sunflower seeds into the third end and discharge them.

5. The melon seed impurity removing device according to claim 1, wherein: The turning and feeding mechanism includes a rotating rod and a drive assembly that drives the rotating rod to rotate. The rotating rod passes through the impurity removal chamber and the impurity removal cylinder. Feeding blades are provided outside the corresponding position of the rotating rod and the feed hopper. Turning blades are provided on the outside of the rotating rod inside the impurity removal cylinder.

6. The melon seed impurity removing device according to claim 5, characterized in that: The feeding blades are helical blades.

7. The melon seed impurity removing device according to claim 5, characterized in that: The drive assembly includes a drive motor and a transmission mechanism. The transmission mechanism is located in a transmission box outside the impurity removal chamber and is connected at one end to the rotating rod. The other end of the transmission mechanism is connected to the drive motor.

8. The melon seed impurity removing device according to claim 1, wherein: The impurity removal chamber is also equipped with a cleaning door to facilitate cleaning of the interior.

Citation Information

Patent Citations

  • Melon seed impurity removing and screening device

    CN222287956U