Automatic diffusion plate surface cleaning and dust removing device

The automated cleaning device's conveying mechanism and adhesive dust removal belt solve the problems of low cleaning efficiency and damage to the diffuser plate surface, achieving double-sided cleaning and stable conveying, thus improving the cleaning effect and ease of use of the equipment.

CN224058157UActive Publication Date: 2026-03-31XIAMEN HONGSHUNXIANG PHOTOELECTRIC TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-25
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

In the existing technology, the surface cleaning efficiency of the diffuser plate is low, manual cleaning is prone to damage to the plate, the cleaning effect is poor, the plate is easy to move during cleaning, affecting the conveying efficiency, and only one side of the surface can be cleaned.

Method used

An automated cleaning device is adopted, which uses a conveying mechanism and an adhesive cleaning belt. Through the cooperation of the mounting roller and the guide roller, the diffuser plate is stably conveyed and cleaned on both sides. The adhesive cleaning belt removes dust by adhering to the surface. The device is automatically controlled by a drive mechanism and sensors.

Benefits of technology

It achieves efficient double-sided cleaning of the diffuser plate surface, avoids damage to the plate, maintains the stability and continuity of the cleaning process, reduces noise, and improves cleaning efficiency and ease of use of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cleaning, in particular to an automatic diffusion plate surface cleaning and dust removing device which comprises a machine body, a supporting frame is arranged on the outer side of the machine body, conveying mechanisms for providing a conveying effect for a diffusion plate are arranged on the inner side of the supporting frame, and the conveying mechanisms are symmetrically arranged front and back relative to the center line of the machine body. A cleaning mechanism is arranged in the middle of the machine body, the cleaning mechanism comprises mounting rollers, guide rollers, a winding drum and a viscous dust removal belt, the mounting rollers are arranged in the machine body in pairs and are rotationally connected with the machine body, and the guide rollers are arranged on the inner sides of the mounting rollers. According to the automatic diffusion plate surface cleaning and dust removing device, diffusion plates are conveyed through the conveying mechanism to sequentially and continuously pass through the interior of the machine body, dust and impurities on the surfaces of the diffusion plates are removed in cooperation with a viscous dust removing belt, adhesion type cleaning is adopted, the cleaning effect is better, operation noise is low, the surfaces of the diffusion plates cannot be damaged, and the service life of the diffusion plates is prolonged. And the two side surfaces of the diffusion plate can be synchronously cleaned.
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Description

Technical Field

[0001] This utility model relates to the field of cleaning technology, specifically to an automated diffuser plate surface cleaning and dust removal device. Background Technology

[0002] When processing the diffuser plate, dust can be removed from its surface through cleaning, which improves the quality of subsequent product processing. Currently, manual cleaning or brush cleaning is generally used to clean the surface of the diffuser plate.

[0003] The prior art (Chinese patent application number CN202021759537.3, published on April 9, 2021) discloses a diffuser plate cleaning device, including a U-shaped frame. The two ends of the U-shaped frame are fixedly connected to one side of a crossbar via symmetrical adjustment mechanisms. Clamping mechanisms are symmetrically arranged on the crossbar and the side wall of the U-shaped frame. A horizontal plate is fixedly connected to one end of the U-shaped frame. The inner wall of the horizontal plate is fixedly connected to the outer surface of a hydraulic rod. One end of the hydraulic rod is fixedly connected to the side of a movable plate. A cleaning mechanism capable of reciprocating is provided at one end of the movable plate. A support mechanism is provided on the bottom surface of the U-shaped frame. By using the clamping mechanism, adjustment mechanism, cleaning mechanism, and hydraulic rod, the diffuser plate is placed... On the upper surface of the U-shaped frame, pull the crossbar to the other end of the diffuser plate, thus pulling the telescopic rod. Tighten the third bolt, and the end of the third bolt abuts against the side wall of the telescopic rod, thus fixing the telescopic rod. The crossbar fixedly connected to the telescopic rod is also fixed. Move the slider to the four corners of the diffuser plate, pull the L-shaped rod to the upper surface of the diffuser plate, and tighten the first bolt. The L-shaped rod is fixed, and both the diffuser plate and the slider are fixed. Move the second brush plates on both sides of the diffuser plate until the brush abuts against the surface of the diffuser plate, and tighten the second bolt, thus fixing the second brush plates. Pull the first brush plate to the side of the diffuser plate, and tighten the fourth bolt, thus fixing the first brush plate. Activate the hydraulic rod, and the first and second brush plates can move back and forth to clean the surface of the diffuser plate.

[0004] Manual cleaning is inefficient, and using brushes can easily damage the diffuser plate, making it difficult to guarantee the cleaning effect. Furthermore, the diffuser plate is prone to movement during cleaning, affecting its transport. In addition, cleaning can generally only be performed on one side of the surface, reducing the overall cleaning efficiency of the device. Utility Model Content

[0005] The purpose of this invention is to provide an automated diffuser plate surface cleaning and dust removal device to solve the problems mentioned in the background art, such as low efficiency of manual cleaning, easy damage to the diffuser plate caused by brush cleaning, difficulty in guaranteeing cleaning effect, easy movement of the diffuser plate during cleaning, affecting its conveying, and the fact that cleaning can generally only be performed on one side of the surface.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an automated diffuser plate surface cleaning and dust removal device, comprising a body, a support frame provided on the outer side of the body, and a conveying mechanism provided on the inner side of the support frame for conveying the diffuser plate. The conveying mechanism is symmetrically arranged about the center line of the body. A cleaning mechanism is provided in the middle of the body. The cleaning mechanism includes an installation roller, a guide roller, a winding cylinder, and an adhesive cleaning tape. The installation rollers are arranged in pairs inside the body and rotated between the body. A guide roller is provided on the inner side of the installation roller and is located above the conveying mechanism. The winding cylinder is sleeved on the outer side of the installation roller, and an adhesive cleaning tape is connected to the surface of the winding cylinder. The adhesive cleaning tape contacts the diffuser plate under the action of the guide roller.

[0007] To further optimize this technical solution, a sensor is installed on the front side of the machine body to detect the delivery of the spreader plate.

[0008] To further optimize this technical solution, a drive mechanism is provided on the left side of the mounting roller to control the rotation of the mounting roller, and two sets of mounting rollers and guide rollers are symmetrically arranged inside the machine body.

[0009] To further optimize this technical solution, the adhesive cleaning belt includes an adhesive layer and an isolation layer, with the adhesive layer disposed on the surface of the isolation layer, and the isolation layer and the surface of the guide roller in contact.

[0010] To further optimize this technical solution, the drive mechanism includes a transmission shaft, a motor, transmission gears, and a gear belt;

[0011] The drive shaft is located on the left side of the mounting roller;

[0012] The motor is connected to the drive shaft to control the rotation of the drive shaft;

[0013] The transmission gear is fixed to the surface of the transmission shaft;

[0014] A gear belt, located on the outside of the transmission gears, enables the two sets of transmission gears to rotate synchronously.

[0015] To further optimize this technical solution, a mounting plate is provided on the right side of the machine body, and the mounting plate and the machine body form a horizontal sliding structure. A mounting component passes through the middle of the mounting plate, and the mounting component and the mounting plate form a rotatable connection. A connecting groove is provided on the right side of the support frame, and the connecting groove and the mounting component form a threaded connection.

[0016] To further optimize this technical solution, an auxiliary shaft is rotatably mounted on the left side of the mounting plate. The auxiliary shaft and the mounting roller are correspondingly arranged, and a transmission head is fixed on the left side of the auxiliary shaft. A fitting ring is provided on the left side of the auxiliary shaft, and the fitting ring fits against the right side of the winding cylinder. A connecting frame is provided at the right end of the fitting ring, and the connecting frame is fixedly connected to the auxiliary shaft.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] (1) The diffuser plate is conveyed by the conveying mechanism so that it passes through the machine body in sequence. The surface dust and impurities are cleaned by the adhesive cleaning belt. The adhesive cleaning method has a better cleaning effect and low operating noise. It will not damage the surface of the diffuser plate and can clean both sides of the diffuser plate at the same time.

[0019] (2) The rotation of the guide roller and the movement of the viscous cleaning belt can drive the diffuser plate to move synchronously, so that it can move automatically during cleaning. Combined with the conveying effect of the conveying mechanism, the cleaning can be carried out continuously, and the movement of the diffuser plate can remain stable.

[0020] (3) The two sets of mounting rollers can be used to control the winding and unwinding of the adhesive cleaning tape. The adhesive cleaning tape that has been used up is left on the winding drum. It can be disassembled and replaced by removing the mounting plate.

[0021] (4) By setting up the auxiliary shaft and the bonding ring, the connection stability between the mounting roller and the winding drum is improved, so that the mounting roller can drive the winding drum to rotate more stably. Attached Figure Description

[0022] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0023] Figure 2 This is a side view of the structure of this utility model;

[0024] Figure 3 This is a top view of the conveying mechanism of this utility model;

[0025] Figure 4 This is a side view of the structure of the body of this utility model;

[0026] Figure 5 This is a three-dimensional structural diagram of the mounting plate of this utility model;

[0027] Figure 6 This is a schematic diagram of the main cross-sectional structure of the body of this utility model;

[0028] Figure 7 This is a top-section structural diagram of the body of this utility model;

[0029] Figure 8 This is a schematic diagram of the composition of the adhesive cleaning tape of this utility model.

[0030] In the diagram: 1. Machine body; 2. Support frame; 3. Conveying mechanism; 4. Sensor; 5. Mounting roller; 6. Guide roller; 7. Winding drum; 8. Adhesive cleaning belt; 801. Adhesive layer; 802. Isolation layer; 9. Mounting plate; 10. Mounting component; 11. Connecting groove; 12. Auxiliary shaft; 13. Transmission head; 14. Adhesive ring; 15. Connecting frame; 16. Transmission shaft; 17. Motor; 18. Transmission gear; 19. Gear belt. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Please see Figures 1-8 Example 1: This utility model provides the following technical solution: an automated diffuser plate surface cleaning and dust removal device, including a body 1, a support frame 2 is provided on the outer side of the body 1, and a conveying mechanism 3 is provided on the inner side of the support frame 2 to provide a conveying effect for the diffuser plate. The conveying mechanism 3 is symmetrically arranged about the center line of the body 1. A cleaning mechanism is provided in the middle of the body 1. The cleaning mechanism includes mounting rollers 5, guide rollers 6, winding cylinders 7 and adhesive dust removal belts 8. The mounting rollers 5 are arranged in pairs inside the body 1 and between the body 1 to form a rotation. The machine body 1 is connected to a guide roller 6 located on the inner side of the mounting roller 5. The guide roller 6 is located above the conveying mechanism 3. The winding cylinder 7 is sleeved on the outer side of the mounting roller 5, and the surface of the winding cylinder 7 is connected to an adhesive cleaning belt 8. The adhesive cleaning belt 8 contacts the diffuser plate under the action of the guide roller 6. A sensor 4 is provided on the front side of the machine body 1 to detect the conveying of the diffuser plate. The adhesive cleaning belt 8 includes an adhesive layer 801 and an isolation layer 802. The surface of the isolation layer 802 is provided with the adhesive layer 801, and the isolation layer 802 contacts the surface of the guide roller 6.

[0033] The conveying mechanism 3 can use a belt or roller to ensure the diffuser plate maintains good stability during conveying. When the diffuser plate moves to the adhesive cleaning belt 8, the mounting roller 5 rotates to drive the adhesive cleaning belt 8 to move, so that the adhesive cleaning belt 8 comes into contact with the surface of the diffuser plate. The movement of the adhesive cleaning belt 8 drives the diffuser plate to move, and at the same time removes the dust from the surface of the diffuser plate. After use, the adhesive cleaning belt 8 can be wound up by the mounting roller 5.

[0034] Example 2: Based on Example 1, a drive mechanism is disclosed on the left side of the mounting roller 5 to control the rotation of the mounting roller 5. The mounting roller 5 and the guide roller 6 are symmetrically arranged in two sets inside the machine body 1. The drive mechanism includes a drive shaft 16, a motor 17, a drive gear 18 and a gear belt 19. The drive shaft 16 is located on the left side of the mounting roller 5. The motor 17 is connected to the drive shaft 16 to control the rotation of the drive shaft 16. The drive gear 18 is fixed on the surface of the drive shaft 16. The gear belt 19 is located on the outside of the drive gear 18 so that the two sets of drive gears 18 rotate synchronously.

[0035] When controlling the rotation of the mounting roller 5, the motor 17 can drive the transmission shaft 16 to rotate the mounting roller 5. When the two sets of transmission shafts 16 rotate, they move synchronously through the cooperation of the transmission gear 18 and the gear belt 19 to realize the synchronous winding and unwinding of the adhesive cleaning belt 8, ensuring its subsequent cleaning effect. The adhesive cleaning method makes the equipment less noisy. If the adhesive cleaning belt 8 does not need to be replaced, the mounting roller 5 can be controlled to rotate in the opposite direction after the conveying diffuser plate is stopped to retract the adhesive cleaning belt 8 for reuse until its cleaning effect can no longer meet the needs of use.

[0036] Example 3: Based on Example 1, an installation plate 9 is provided on the right side of the machine body 1, and the installation plate 9 and the machine body 1 form a horizontal sliding structure. An installation component 10 passes through the middle of the installation plate 9, and the installation component 10 and the installation plate 9 form a rotatable connection. A connecting groove 11 is provided on the right side of the support frame 2, and the connecting groove 11 and the installation component 10 form a threaded connection. An auxiliary shaft 12 is rotatably installed on the left side of the installation plate 9. The auxiliary shaft 12 is correspondingly arranged with the installation roller 5. A transmission head 13 is fixed on the left side of the auxiliary shaft 12, and a bonding ring 14 is provided on the left side of the auxiliary shaft 12. The bonding ring 14 is bonded to the right side of the winding cylinder 7. A connecting frame 15 is provided at the right end of the bonding ring 14, and the connecting frame 15 is fixedly connected to the auxiliary shaft 12.

[0037] When the mounting roller 5 rotates, it can drive the transmission head 13 and the auxiliary shaft 12 to rotate through friction. The auxiliary shaft 12 drives the bonding ring 14 to rotate through the connecting frame 15. The bonding ring 14 drives the winding cylinder 7 to rotate, so that the mounting roller 5 can drive the winding cylinder 7 to rotate more stably. When the winding cylinder 7 needs to be replaced later, the mounting part 10 can be rotated to disconnect the connection between the mounting part 10 and the connecting groove 11, and the mounting plate 9 can be taken out from the machine body 1, exposing the end of the mounting roller 5, so that the winding cylinder 7 can be replaced and taken out.

[0038] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0039] In the description of this application, it should be noted that, unless otherwise explicitly specified and limited, the terms "set up," "install," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0040] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An automatic diffusion plate surface cleaning dust removal device, comprising a machine body (1); characterized in that The outer side of the machine body (1) is provided with a support frame (2), and the inner side of the support frame (2) is provided with a conveying mechanism (3) for providing conveying effect for the diffusion plate, the conveying mechanism (3) is symmetrically arranged about the center line of the machine body (1), the middle part of the machine body (1) is provided with a cleaning mechanism, the cleaning mechanism comprises a mounting roller (5), a guide roller (6), a winding drum (7) and a sticky dust removal belt (8), the mounting roller (5) is arranged in pairs between the inside of the machine body (1) and the machine body (1) to constitute a rotary connection, and the inner side of the mounting roller (5) is provided with the guide roller (6), the guide roller (6) is located above the conveying mechanism (3), the winding drum (7) is sleeved on the outer side of the mounting roller (5), and the surface of the winding drum (7) is connected with the sticky dust removal belt (8), the sticky dust removal belt (8) is contacted with the diffusion plate under the action of the guide roller (6).

2. The automated diffusion plate surface cleaning and dusting apparatus of claim 1, wherein: The front side of the machine body (1) is provided with an inductor (4) for detecting the conveying of the diffusion plate.

3. The automated diffusion plate surface cleaning and dusting apparatus of claim 1, wherein: The left side of the mounting roller (5) is provided with a driving mechanism for controlling the rotation of the mounting roller (5), and the mounting roller (5) and the guide roller (6) are symmetrically arranged in two groups on the inside of the machine body (1).

4. The automated diffusion plate surface cleaning and dusting apparatus of claim 1, wherein: The sticky dust removal belt (8) comprises a sticky layer (801) and a separation layer (802), the surface of the separation layer (802) is provided with the sticky layer (801), and the surface of the separation layer (802) is contacted with the guide roller (6).

5. The automated diffusion plate surface cleaning and dusting apparatus of claim 3, wherein: The driving mechanism comprises a transmission shaft (16), a motor (17), a transmission gear (18) and a gear belt (19); The transmission shaft (16) is arranged on the left side of the mounting roller (5); The motor (17) is connected with the transmission shaft (16) to control the rotation of the transmission shaft (16); The transmission gear (18) is fixed on the surface of the transmission shaft (16); The gear belt (19) is arranged on the outer side of the transmission gear (18) to make the two groups of transmission gears (18) rotate synchronously.

6. The automated diffusion plate surface cleaning and dusting apparatus of claim 1, wherein: The right side of the machine body (1) is provided with a mounting plate (9), and the mounting plate (9) and the machine body (1) constitute a horizontal sliding structure, and the middle part of the mounting plate (9) penetrates through a mounting piece (10), the mounting piece (10) and the mounting plate (9) constitute a rotary connection, and the right side of the support frame (2) is provided with a connecting groove (11), and the connecting groove (11) and the mounting piece (10) constitute a threaded connection.

7. An automated diffusion plate surface cleaning and dusting apparatus as defined in claim 6, wherein: The left side of the mounting plate (9) is rotatably provided with an auxiliary shaft (12), the auxiliary shaft (12) is correspondingly arranged with the mounting roller (5), the left side of the auxiliary shaft (12) is fixedly provided with a transmission head (13), and the left side of the auxiliary shaft (12) is provided with a fitting ring (14), the fitting ring (14) is fitted with the right side of the winding drum (7), and the right end of the fitting ring (14) is provided with a connecting frame (15), and the connecting frame (15) and the auxiliary shaft (12) are fixedly connected.