Automatic flaring device for copper pipe

By designing an automatic copper tube flaring device, which utilizes components such as hoppers, rollers, and pipe clamps to achieve automatic feeding and clamping of copper tubes, the low efficiency caused by manual clamping is solved, and the production efficiency of copper tube flaring is improved.

CN224058554UActive Publication Date: 2026-03-31SHANGHAI WENXIU IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-19
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Existing copper tube flaring devices require manual loading and unloading, resulting in low processing efficiency.

Method used

An automatic copper tube flaring device was designed, which uses components such as hopper, roller, feed wheel and tube clamp to realize the automatic feeding and clamping of copper tubes, and combines hydraulic cylinder to drive the flaring mold to flare the tubes, reducing manual operation.

Benefits of technology

It improves the efficiency of copper tube flaring processing, reduces the number of manual clamping and disassembly steps, and increases production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a copper pipe automatic flaring device which comprises a machine table and a hole expanding die, a transverse hydraulic cylinder a is fixedly installed on the machine table, the hole expanding die is coaxially installed on a piston rod of the hydraulic cylinder a, a hopper and a guide groove are fixedly installed on the upper side of the machine table, and opposite discharging grooves are formed in the two sides of the lower portion of the hopper. The lower end of the discharging groove is in butt joint with an upper opening of the guide groove, a plurality of idler wheels are installed in the guide groove in the length direction and driven by a motor to rotate, annular grooves used for being connected with copper pipes in a clamped mode are formed in the outer sides of the idler wheels, a material stirring wheel is installed on the upper side of the machine table through a support and driven by a stepping motor to rotate, and a plurality of semicircular grooves are formed in the outer side of the material stirring wheel along the circumference. The copper pipes are clamped into the semicircular grooves in a one-to-one correspondence mode and move downwards along the discharging groove along with rotation of the material stirring wheel, and pipe clamps are arranged between the end of the hole expanding die and the end of the guide groove and used for clamping the ends of the copper pipes. According to the utility model, the copper pipe does not need to be continuously clamped and disassembled manually, so that the flaring processing efficiency is effectively improved.
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Description

Technical Field

[0001] This utility model relates to the field of clamping technology, specifically to an automatic copper tube flaring device. Background Technology

[0002] Copper pipes are commonly used components in air conditioning and refrigeration systems for heat exchange and flow distribution. During copper pipe processing, flaring or shrinking is required. Currently, flaring devices typically consist of a hydraulic cylinder, a flaring die, and a clamp. The clamp holds the copper pipe in place, and the hydraulic cylinder drives the flaring tool towards the end of the pipe to flare it. For large-volume copper pipe flaring, the need for continuous manual clamping and unloading results in low processing efficiency. Utility Model Content

[0003] The purpose of this invention is to provide an automatic copper tube flaring device to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: an automatic copper tube flaring device, comprising a machine base and a flaring mold. A horizontal hydraulic cylinder a is fixedly installed on the machine base, and the flaring mold is coaxially mounted on the piston rod of the hydraulic cylinder a. A hopper and a guide groove are fixedly installed on the upper side of the machine base. The guide groove and the flaring mold are in the same vertical plane. Opposite feeding grooves are provided on both sides of the lower part of the hopper. The lower end of the feeding groove is connected to the upper opening of the guide groove. Multiple rollers are installed along the length direction in the guide groove. The rollers are driven to rotate by a motor. The outer side of the rollers is provided with annular grooves for engaging with copper tubes. A feeding wheel is installed on the upper side of the machine base via a support. The feeding wheel is driven to rotate by a stepper motor. Multiple semi-circular grooves are provided along the circumference of the outer side of the feeding wheel. Copper tubes are inserted into the semi-circular grooves one by one and move downward along the feeding groove as the feeding wheel rotates. A pipe clamp is provided between the end of the flaring mold and the end of the guide groove to clamp the end of the copper tube.

[0005] Preferably, the pipe clamp includes an upper clamping block and a lower clamping block that engage with each other. Guide rods are fixedly installed at the four lower corners of the upper clamping block. The guide rods pass downward through the lower clamping block and the machine base. A rectangular base plate is fixedly installed between the lower ends of the guide rods. A vertically downward-facing hydraulic cylinder b is fixedly installed at the bottom of the machine base. The piston rod of the hydraulic cylinder b is fixedly connected to the base plate.

[0006] Preferably, the upper part of the feeding trough is an arc segment, and the arc segment is coaxial with the feeding wheel.

[0007] Preferably, the inner width of the feeding trough is equal to the diameter of the semi-circular trough.

[0008] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model uses a hopper to store copper tubes after feeding, and a feeding wheel can feed the copper tubes one by one onto the roller. The roller transports the copper tubes to the left to the tube clamp for clamping, and then the bulging die expands the opening. After the bulging is completed, the tubes are output to the right. Repeating the above steps, this utility model does not require manual clamping and disassembling of copper tubes, which effectively improves the efficiency of the bulging process. Attached Figure Description

[0009] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0010] Figure 2 This is a side view of the structure of this utility model;

[0011] Figure 3 This is a schematic diagram of the three-dimensional structure of the hopper.

[0012] In the diagram: 1. Machine base; 2. Hydraulic cylinder a; 3. Hopper; 4. Guide groove; 5. Pipe clamp; 51. Upper clamping block; 52. Lower clamping block; 6. Guide rod; 7. Base plate; 8. Hydraulic cylinder b; 9. Feeding wheel; 10. Semicircular groove; 11. Discharge groove; 12. Roller; 13. Expanding die. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0014] Please see Figure 1-3 This utility model provides a technical solution: an automatic copper tube flaring device, including a machine base 1 and a flaring mold 13. A horizontal hydraulic cylinder a2 is fixedly installed on the machine base 1. The flaring mold 13 is coaxially mounted on the piston rod of the hydraulic cylinder a2, and the hydraulic cylinder a2 pushes the flaring mold 13 to move horizontally. A hopper 3 and a guide groove 4 are fixedly installed on the upper side of the machine base 1. The hopper 3 is used to store copper tubes. The guide groove 4 and the flaring mold 13 are in the same vertical plane. Opposite feeding grooves 11 are provided on both sides of the lower part of the hopper 3. The lower end of the feeding groove 11 is connected to the upper opening of the guide groove 4. The upper part of the feeding groove 11 is an arc segment, which is coaxial with the feeding wheel 9.

[0015] Multiple rollers 12 are installed along the length of the guide groove 4. The rollers 12 are driven to rotate by a motor. The outer side of the rollers 12 is provided with annular grooves for engaging with copper tubes. The rollers are used for transverse conveying of copper tubes. A feeding wheel 9 is installed on the upper side of the machine base 1 via a support. The feeding wheel 9 is driven to rotate by a stepper motor. Multiple semi-circular grooves 10 are provided along the circumference of the outer side of the feeding wheel 9. Copper tubes are inserted into the semi-circular grooves 10 one by one and move downward along the feeding groove 11 as the feeding wheel 9 rotates. The inner width of the feeding groove 11 is equal to the diameter of the semi-circular grooves 10. The feeding wheel 9 distributes the copper tubes. A pipe clamp 5 is provided between the end of the bulging mold 13 and the end of the guide groove 4. The pipe clamp 5 is used to clamp the end of the copper tube and prevent it from moving due to the extrusion of the bulging mold 13 during bulging.

[0016] The pipe clamp 5 includes an upper clamping block 51 and a lower clamping block 52 that engage with each other. Guide rods 6 are fixedly installed at the four lower corners of the upper clamping block 51. The guide rods 6 pass downward through the lower clamping block 52 and the machine base 1. A rectangular base plate 7 is fixedly installed between the lower ends of the guide rods 6. A vertically downward-facing hydraulic cylinder b8 is fixedly installed at the bottom of the machine base 1. The piston rod of the hydraulic cylinder b8 is fixedly connected to the base plate 7. When the hydraulic cylinder b8 extends, it pulls the upper clamping block 51 to press down the lower clamping block 52 to clamp the copper pipe. After flaring, the roller 12 sends the copper pipe out to the right.

[0017] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic copper pipe flaring device, comprising a machine base (1) and a flaring die (13), wherein a transverse hydraulic cylinder a (2) is fixedly installed on the machine base (1), and the flaring die (13) is coaxially mounted on the piston rod of the hydraulic cylinder a (2), characterized in that: The machine table (1) is fixedly installed with a hopper (3) and a guide groove (4) on the upper side, the guide groove (4) is in the same vertical plane with the expanding hole die (13), the lower part of the hopper (3) is provided with opposite discharge grooves (11) on both sides, the lower end of the discharge groove (11) is connected with the upper opening of the guide groove (4), a plurality of rollers (12) are installed in the guide groove (4) along the length direction, the rollers (12) are driven to rotate by a motor, the outer side of the roller (12) is provided with a ring groove for clamping the copper pipe, the upper side of the machine table (1) is installed with a stirring wheel (9) through a support, the stirring wheel (9) is driven to rotate by a stepping motor, a plurality of semicircular grooves (10) are arranged on the outer side of the stirring wheel (9) along the circumference, the copper pipe is clamped into the semicircular groove (10) one by one and moves downward along the discharge groove (11) with the rotation of the stirring wheel (9), a pipe clamp (5) is arranged between the end of the expanding hole die (13) and the end of the guide groove (4), the pipe clamp (5) is used for clamping the end of the copper pipe.

2. The automatic copper tube flaring device according to claim 1, wherein: The pipe clamp (5) comprises mutually clamped upper clamping blocks (51) and lower clamping blocks (52), the lower side of the upper clamping block (51) is fixedly installed with guide rods (6) at four corners, the guide rods (6) penetrate through the lower clamping block (52) and the machine table (1) downward, the lower end of the guide rod (6) is fixedly installed with a rectangular bottom plate (7), the bottom of the machine table (1) is fixedly installed with a vertically downward hydraulic cylinder b (8), the piston rod of the hydraulic cylinder b (8) is fixedly connected with the bottom plate (7).

3. The automatic copper tube flaring device according to claim 2, wherein: The upper part of the discharge groove (11) is a circular arc segment, the circular arc segment is coaxial with the stirring wheel (9).

4. The automatic copper tube flaring device according to claim 3, wherein: The inner opening width of the discharge groove (11) is equal to the diameter of the semicircular groove (10).