Fitness strength frame steel material frame machining device
By designing a single-axis positioner and support mechanism, the problem of difficult posture adjustment during steel processing was solved, enabling flexible flipping and multi-faceted processing of steel, thus improving the production efficiency and safety of the fitness weightlifting frame.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-30
- Publication Date
- 2026-03-31
AI Technical Summary
The production process of the fitness weightlifting frame is difficult due to the handling and processing of the steel material. In particular, the steel material is long and heavy, making it difficult to adjust the posture flexibly, which leads to difficulties in welding and drilling, and requires the assistance of multiple operators.
Using a single-axis positioner and support mechanism, through a long tooling shaft, bracket, V-shaped locking frame and perforated support structure, the steel material is suspended, locked and rotated in position, supporting the processing of multiple surfaces of the steel material, including welding and perforation.
It reduces the difficulty of welding and drilling, improves processing efficiency, enables flexible flipping and multi-faceted processing of steel, and reduces the need for manpower.
Smart Images

Figure CN224058991U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of fitness strength rack processing technology, and in particular relates to a processing device for a steel frame of a fitness strength rack. Background Technology
[0002] A weightlifting rack is a type of fitness support structure composed of steel columns of varying lengths. As an auxiliary support, it allows users to support and place barbells on the rack while lifting them.
[0003] The production process of a fitness weightlifting rack requires numerous processing operations, such as drilling multiple holes in the steel structure column support (the holes are used to install the support rods for the barbell) and welding mounting components, such as connecting ear plates, to the steel structure column.
[0004] During the production process, the workshop can usually only process one piece of steel at a time. The processing method is to place the steel on a pad or workbench and then perform drilling and welding operations.
[0005] During processing, such as welding, it is often necessary to adjust the position of the steel to facilitate welding the connectors onto different surfaces of the steel. However, due to the large length and weight of the steel, flipping it over is extremely laborious. Furthermore, since the steel cannot be kept flat after the connectors are welded to one side, multiple operators are needed to assist in supporting the welding process after flipping the steel over to weld the other side.
[0006] Therefore, the real reason for the above-mentioned technical defects is that the steel material often needs to be constantly adjusted in the process of handling it, and the steel material with a slightly larger length and weight is difficult to adjust in terms of its posture.
[0007] Secondly, the processing of steel often includes processes such as drilling. Therefore, a single piece of steel often involves multiple processing methods (including welding, drilling, polishing, etc.). As a result, if the steel cannot be rotated flexibly, the processing becomes relatively difficult. Utility Model Content
[0008] Based on the above background, the purpose of this utility model is to provide a steel frame processing device for fitness strength racks.
[0009] To achieve the above objectives, the present invention adopts the following technical solution:
[0010] A steel frame processing device for a fitness strength rack includes a single-axis positioner, with a long tooling shaft fixedly installed between the power output ends of the single-axis positioner; and a plurality of support mechanisms for supporting steel materials are assembled and connected between the long tooling shafts.
[0011] The support mechanism includes a bracket mounted on a long tooling shaft, and several V-shaped locking brackets are installed on the outside of the bracket.
[0012] The V-shaped locking frame has sliding grooves on both sides, and an inner groove screw is fixedly installed in the sliding groove. A locking plate for locking the steel material frame is installed between the inner groove screws.
[0013] The spacing between the support mechanisms can be adjusted.
[0014] The long tooling shaft is equipped with several perforated support structures, which provide support for the steel material rack during the perforation process.
[0015] Preferably, the longitudinal cross-sectional shape of the bracket is annular;
[0016] An inner diameter plate is fixedly connected inside the bracket, and a long sliding opening is provided on the long tooling shaft, through which the inner diameter plate is slidably connected.
[0017] Preferably, end brackets are fixedly connected to both ends of the long tooling shaft;
[0018] The end bracket is fixedly installed on the power input end of the single-axis positioner;
[0019] A long adjusting rail is fixedly connected between the two sides of the end bracket, and the inner diameter plate is slidably connected to the long adjusting rail.
[0020] Preferably, the long adjusting rail is threaded with several pairs of adjusting nuts respectively positioned on both sides of the inner diameter plate.
[0021] Preferably, the two ends of the locking plate are slidably connected to the inner groove screw, and the inner groove screw is threaded with a pressing nut for pressing down the locking plate.
[0022] Preferably, the V-shaped locking bracket is fixedly installed on the outer side wall of the bracket by a mounting structure;
[0023] The installation structure includes a locking rod fixedly connected to the bottom of the V-shaped locking frame, and a locking seat that engages with the locking rod is fixedly connected to the outer wall of the bracket. A through screw is installed on the locking seat, and the through screw passes through the locking rod and then through the locking seat.
[0024] A nut is threaded onto the through screw.
[0025] Preferably, the hole-opening support structure includes a sliding sleeve slidably connected to a long tooling shaft, a top screw fixedly connected to the top of the sliding sleeve, and a support screw threadedly connected to the top screw. During the hole-opening process, the support screw is adjusted to support the bottom of the hole-opening position.
[0026] Preferably, the sliding sleeve is threaded with a locking bolt, which is locked onto the long tooling shaft.
[0027] Preferably, a knob is fixedly connected to the outer end of the locking bolt.
[0028] This utility model has the following beneficial effects:
[0029] 1. During operation, the operator can rotate the entire device while welding steel. Because multiple steel pieces are locked and rotated, the device allows for easy switching to the next piece after processing one. The top and sides of the steel pieces can be easily processed during the welding process. Since the steel pieces are suspended and locked, and their position can be adjusted by rotation, it is convenient to weld connecting parts to the top and sides of the steel pieces (in actual operation, when the upper steel piece is rotated to the lower position, the bottom surface of the steel piece is exposed upwards, allowing for welding operations on the bottom surface). This structure allows for convenient adjustment of the steel piece's position during the welding process.
[0030] The above structure greatly reduces the difficulty of welding operations, and at the same time, it enables the simultaneous loading and clamping of multiple steel materials for processing, which greatly improves processing efficiency.
[0031] 2. Several hole-opening support structures are installed on the long tooling shaft. During the hole-opening process of the steel rack, the bottom of the steel material at the hole-opening position is supported by the hole-opening support structures to facilitate hole opening and support the steel material. When the drill bit enters the steel material during the hole-opening process, the bottom position of the steel material is supported, thus increasing the stability of the hole opening. Attached Figure Description
[0032] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0033] Figure 1 This is a schematic diagram of the overall structure in an embodiment of the present utility model;
[0034] Figure 2 This is one of the structural schematic diagrams of the support mechanism in the embodiments of this utility model;
[0035] Figure 3 This is the second structural schematic diagram of the support mechanism in the embodiments of this utility model;
[0036] Figure 4 This is one of the structural schematic diagrams of the perforated support structure in the embodiments of this utility model;
[0037] Figure 5 This is the second schematic diagram of the perforated support structure in this embodiment of the present invention;
[0038] Figure 6This is an embodiment of the present utility model. Figure 1 A schematic diagram of the planar structure.
[0039] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0040] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0041] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.
[0042] Furthermore, in this utility model, descriptions involving "first," "second," etc., are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.
[0043] Example 1
[0044] like Figure 1-6 As shown, a steel frame processing device for a fitness strength rack includes a single-axis positioner 1, which is a conventional single-axis positioner 1 disclosed in the prior art. That is, similar to existing single-axis positioners 1, the single-axis positioner 1 includes a pair of main units. One main unit houses a motor and drive shaft structure, and the other main unit houses a driven shaft. According to existing methods, a long tooling shaft 3 is fixedly installed between the power output ends of the single-axis positioner 1. Specifically, the two ends of the long tooling shaft 3 are fixedly connected to end brackets 31; the end brackets 31 are fixedly installed on the power input end of the single-axis positioner 1 (i.e., one end bracket 31 is installed on the drive shaft of one main unit, and the other end bracket 31 is installed on the driven shaft of the other main unit).
[0045] Those skilled in the art can learn about the specific structure and working principle of the single-axis positioner 1 disclosed in this utility model, as well as the specific structure and working principle of the long tooling shaft 3 being driven to rotate by the single-axis positioner 1, by consulting technical manuals and dictionaries.
[0046] Several support mechanisms 2 for supporting steel materials 5 are assembled and connected between the aforementioned long tooling shafts 3. Specifically, three support mechanisms 2 are arranged, distributed at the front and rear ends and the middle position of the long tooling shafts 3.
[0047] The specific structure of support mechanism 2 is as follows:
[0048] The support mechanism 2 includes a bracket 21 (the longitudinal cross-sectional shape of the bracket 21 is annular) mounted on the long tooling shaft 3. The bracket 21 is mounted on the long tooling shaft 3 in a sliding connection manner. Specifically, the sliding connection method is as follows: an inner diameter plate 22 is fixedly connected inside the bracket 21, and a long sliding opening is opened on the long tooling shaft 3, in which the inner diameter plate 22 is slidably connected.
[0049] Meanwhile, a long adjusting rail 25 is fixedly connected between the two sides of the end bracket 31, and the inner diameter plate 22 is slidably connected to the long adjusting rail 25. Several pairs of adjusting nuts, respectively positioned on both sides of the inner diameter plate 22, are threaded onto the long adjusting rail 25.
[0050] During operation, the position of the bracket 21 can be adjusted through the above structure, so as to facilitate the support and positioning of a certain length of steel material 5 segments through the bracket 21.
[0051] The adjustment method is as follows: after loosening the adjusting nut, slide the bracket 21. During the sliding adjustment process, the bracket 21 slides on the long tooling shaft 3.
[0052] Several V-shaped locking frames 23 are installed on the outside of the aforementioned bracket 21. The V-shaped locking frames 23 are arranged in a circumferential array. During operation, multiple steel materials 5 are placed along the same straight line position of the V-shaped locking frames 23 (the relative distance between the brackets 21 is adjusted in advance before placing the materials), and then the operator locks the steel materials 5.
[0053] Specifically, the V-shaped locking bracket 23 has sliding grooves on both sides, and an inner groove screw 26 is fixedly installed in the sliding groove. A locking plate 24 for locking the steel material 5 frame is installed between the inner groove screws 26. Specifically, the two ends of the locking plate 24 are slidably connected to the inner groove screws 26, and the inner groove screws 26 are threaded with a pressing nut 261 that presses down on the locking plate 24.
[0054] The locking method is as follows:
[0055] The operator slides down the locking plate 24 until it presses against the steel material 5, and then tightens the lower nut 261. This method locks the steel material 5 in place.
[0056] During operation, the operator can rotate the entire device while welding the steel material 5. Because multiple steel materials 5 are locked and flipped, the device can be switched to process the next steel material 5 after processing one. During processing, the top surface and sides of the steel material 5 can be easily processed. Furthermore, because the steel material 5 is suspended and locked, and its position can be adjusted by flipping, it is convenient to weld connecting parts to the top surface and sides of the steel material 5 (in actual operation, when the upper position of the steel material 5 is flipped to the lower position, the bottom surface of the steel material 5 is exposed upwards, allowing for welding operations on the bottom surface of the steel material 5).
[0057] The above structure enables convenient adjustment of the steel material's position during the welding process.
[0058] The above structure also facilitates other processing of the steel material 5, such as drilling. Since the posture of the steel material 5 can be easily adjusted, the difficulty of drilling is greatly reduced.
[0059] Example 2
[0060] like Figure 1-6 As shown, in this embodiment, based on the structure of embodiment 1, the V-shaped locking bracket 23 is fixedly installed on the outer wall of the bracket 21 by the mounting structure.
[0061] The installation structure includes a locking rod fixedly connected to the bottom of the V-shaped locking bracket 23. A locking seat 211 for engaging the locking rod is fixedly connected to the outer wall of the bracket 21. A through screw is installed on the locking seat 211, which passes through the locking rod and then through the locking seat 211 (through holes are opened on the locking seat 211 and the locking rod). A nut is threaded onto the through screw.
[0062] The above structure allows for easy detachment and installation of the V-shaped locking bracket 23.
[0063] Example 3
[0064] like Figure 1-6 As shown, in this embodiment, based on the structure of embodiment 2, several opening support structures 4 are installed on the long tooling shaft 3. During the opening process of the steel material 5, the bottom of the opening position of the steel material 5 is supported by the opening support structures 4, so as to facilitate the opening while supporting the steel material 5. When the drill bit drills into the steel material 5 during the opening process, the bottom position of the steel material 5 is supported, thus increasing the stability of the opening.
[0065] Specifically, the hole-opening support structure 4 includes a sliding sleeve 41 (which can both slide and rotate) slidably connected to the long tooling shaft 3. A top screw 42 is fixedly connected to the top of the sliding sleeve 41, and a support screw tube 43 is threadedly connected to the top screw 42. During the hole-opening process, the support screw tube 43 is adjusted to support the bottom of the hole-opening position. Specifically, during the hole-opening process, the top screw 42 is turned until its top supports the bottom of the steel material 5 (the position of the hole-opening support structure 4 is pre-adjusted, such as by sliding adjustment of the hole-opening position). Then, the operator uses a hole-opening device, such as a hole-opening screwdriver, to open the hole. The advantage of this method is that, during the hole-opening process, because the support screw tube 43 supports the bottom of the hole-opening position, the cavity of the support screw tube 43 provides a buffer cavity for the drill bit after it penetrates the steel material 5.
[0066] The aforementioned sliding sleeve 41 is threaded with a locking bolt 44, which is locked onto the long tooling shaft 3. A knob is fixedly connected to the outer end of the locking bolt. When the position of the sliding sleeve 41 is adjusted to the opening position, turning the knob causes the inner end of the locking bolt to press against the long tooling shaft 3, thereby positioning the sliding sleeve 41 (positioning by bolt pressing is a conventional positioning method disclosed in the prior art).
[0067] The above structure supports the opening position of the steel material 5 during the opening process, thereby increasing the stability of the opening.
[0068] Of course, the above description is not intended to limit the present utility model, and the present utility model is not limited to the examples given above. Any changes, modifications, additions or substitutions made by those skilled in the art within the scope of the present utility model should also fall within the protection scope of the present utility model.
Claims
1. A fitness power rack steel frame processing device, comprising a single-axis positioner, a long tooling shaft is fixedly installed between the power output ends of the single-axis positioner; characterized in that, The long tooling shaft is provided with a plurality of support mechanisms for supporting steel materials; The support mechanism comprises a support frame mounted on the long tooling shaft, and a plurality of V-shaped locking frames are mounted on the outer side of the support frame; Both sides of the V-shaped locking frame are provided with sliding grooves, and inner groove screws are fixedly installed in the sliding grooves; The distance between the support mechanisms is adjustably arranged; A plurality of hole support structures are mounted on the long tooling shaft, and the hole support structures support the steel material frame during the hole forming process.
2. The body power rack steel frame machining apparatus according to claim 1, characterized by, The longitudinal section of the support frame is annular; An inner diameter plate is fixedly connected in the support frame, and a long sliding port is formed in the long tooling shaft, and the inner diameter plate is slidingly connected in the long sliding port.
3. The body power rack steel frame machining apparatus of claim 2, wherein, Both ends of the long tooling shaft are fixedly connected with end support frames; The end support frame is fixedly installed on the power input end of the single-axis positioner; Long adjustment rail rods are fixedly connected between the two sides of the end support frame, and the inner diameter plate is slidingly connected on the long adjustment rail rod.
4. The body power rack steel frame machining apparatus of claim 3, wherein, A plurality of pairs of adjustment nuts are threadedly connected on the long adjustment rail rod and are respectively positioned on both sides of the inner diameter plate.
5. The body power rack steel frame machining apparatus of claim 1 wherein, Both ends of the locking plate are slidingly connected with the inner groove screws, and a pressing nut is threadedly connected on the inner groove screw to press the locking plate.
6. The body power rack steel frame processing apparatus of claim 1 wherein, The V-shaped locking frame is fixedly installed on the outer side wall of the support frame through the mounting structure; The mounting structure comprises a locking rod fixedly connected at the bottom of the V-shaped locking frame, a locking seat fixedly connected on the outer side wall of the support frame and clamped with the locking rod, and a penetrating screw rod installed on the locking seat and penetrating the locking rod and the locking seat; A nut is threadedly connected on the penetrating screw rod.
7. The body power rack steel frame machining apparatus of claim 1 wherein, The hole support structure comprises a sliding sleeve slidingly connected on the long tooling shaft, a top screw rod fixedly connected on the top of the sliding sleeve, and a support screw pipe threadedly connected with the top screw rod, and during the hole forming process, the support screw pipe is adjusted to be supported on the bottom of the hole forming position.
8. The body power rack steel frame machining apparatus of claim 7, wherein, A locking bolt is threadedly connected on the sliding sleeve and is locked on the long tooling shaft.
9. The body power rack steel frame machining apparatus of claim 8, wherein, The outer end of the locking bolt is fixedly connected with a knob.