Sectional type automatic welding positioning device based on sheet metal part machining

Abstract

The utility model relates to the technical field of welding positioning devices, and discloses a sectional type automatic welding positioning device based on sheet metal part machining, which comprises a mounting plate, a transmission case is fixedly connected to the rear side of the top surface of the mounting plate, a supporting plate is fixedly connected to the rear side of the outer wall of the transmission case, and a motor is fixedly connected to the top of the supporting plate. The output end of the motor is fixedly connected with a gear, the outer wall of the gear is in meshed connection with rack plates, the front sides of the outer walls of the two rack plates are fixedly connected with connecting rods, the bottoms of the front sides of the connecting rods are fixedly connected with sliding shafts, and a second sliding groove is formed in the middle of the top face of the mounting plate; the outer wall of the sliding shaft makes contact with the outer wall of the second sliding groove. According to the utility model, when the motor fixed on the rear side of the transmission case is used for driving, the gear fixedly connected with the output end of the transmission case can extrude and fix metal plates with different sizes while rotating.

Description

Technical Field

[0001] This utility model relates to the technical field of welding positioning devices, and in particular to a segmented automatic welding positioning device based on sheet metal processing. Background Technology

[0002] With the rapid development of the automotive, aerospace, electronic equipment, and machinery manufacturing industries, the demand for sheet metal parts is constantly increasing. These industries also have higher and higher requirements for the quality, precision, and production efficiency of sheet metal parts. Sheet metal processing usually includes multiple processes such as cutting, bending, stamping, and welding. Welding, as one of the key processes, directly affects the structural strength and overall quality of sheet metal parts. Different sheet metal products may require different welding processes and methods, such as arc welding, laser welding, and resistance welding.

[0003] Currently, segmented automatic welding positioning devices for sheet metal processing on the market mainly consist of support and load-bearing components and positioning components. The shapes of sheet metal parts are becoming increasingly complex, such as irregular curved surfaces, polyhedral structures, and special concave and convex shapes. Traditional integral fixing methods are difficult to fully fit these complex shapes, causing sheet metal parts to easily shift during welding, affecting welding accuracy. Different sheet metal materials have different elastic moduli and coefficients of thermal expansion, and are prone to deformation when heated during welding. Some thin sheet metal parts deform more significantly. Even if they are fixed before welding, the thermal stress during welding may still cause them to change shape, thus rendering the original fixing method ineffective. Traditional fixing methods often cannot achieve high-precision positioning. For example, using simple clamps or manual positioning cannot guarantee the positional accuracy of welds for some sheet metal parts with high welding accuracy requirements, and problems such as weld offset and uneven width are prone to occur. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a segmented automatic welding positioning device based on sheet metal processing. It aims to improve the traditional fixing methods in the prior art, which often fail to achieve high-precision positioning. For example, using simple clamps or manual positioning cannot guarantee the positional accuracy of the weld for some sheet metal parts with high welding accuracy requirements, and problems such as weld offset and uneven width are likely to occur.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a segmented automatic welding positioning device based on sheet metal processing, comprising a mounting plate, a transmission box fixedly connected to the rear side of the top surface of the mounting plate, a support plate fixedly connected to the rear side of the outer wall of the transmission box, a motor fixedly connected to the top of the support plate, a gear fixedly connected to the output end of the motor, a rack plate meshing with the outer wall of the gear, a connecting rod fixedly connected to the front side of the outer wall of each of the two rack plates, a sliding shaft fixedly connected to the bottom front side of the connecting rod, a second sliding groove provided in the middle of the top surface of the mounting plate, the outer wall of the sliding shaft contacting the outer wall of the second sliding groove, and a fixing mechanism provided on the inner wall of the second sliding groove for fixing the welded sheet metal.

[0006] As a further description of the above technical solution:

[0007] The fixing mechanism includes a fixing plate, the outer wall of which is fixedly connected to the bottom of the outer wall of the connecting rod. A sliding groove is formed on the inner side of the outer wall of the connecting rod. A sliding plate is slidably connected to the outer wall of the sliding groove. Threaded shafts are threadedly connected to the front and rear sides of the inner wall of the sliding plate. A connecting shaft is fixedly connected to the bottom of a plurality of threaded shafts. The bottom of the connecting shaft is fixedly connected to the top of the fixing plate. A hexagonal nut sleeve is threadedly connected to the top of the outer wall of the threaded shaft. A clamping plate is fixedly connected to the inner side of the sliding plate.

[0008] As a further description of the above technical solution:

[0009] A handle is fixedly connected to the top of the connecting rod, and a protective sleeve is fixedly connected to the outer wall of the handle.

[0010] As a further description of the above technical solution:

[0011] A protective plate is fixedly connected to the top of the transmission box, and soft pads are fixedly connected to the left and right sides of the outer wall of the transmission box.

[0012] As a further description of the above technical solution:

[0013] Protective strips are fixedly connected to the left and right sides of the top surface of the mounting plate, and protective pads are fixedly connected to the four corners of the top of the mounting plate.

[0014] As a further description of the above technical solution:

[0015] A controller is fixedly connected to the front left side of the top of the mounting plate. The controller is electrically connected to the motor. Protective strips are fixedly connected to both the front and rear sides of the top of the mounting plate.

[0016] As a further description of the above technical solution:

[0017] A support column is fixedly connected to the center of the front side of the top of the mounting plate, and a welder is fixedly connected to the rear side of the top of the support column.

[0018] As a further description of the above technical solution:

[0019] A protective plate is fixedly connected to the front side of the outer wall of the support column, and anti-slip pads are fixedly connected to the four corners of the bottom of the mounting plate.

[0020] This utility model has the following beneficial effects:

[0021] 1. In this utility model, when the motor fixed to the rear of the transmission box is driven, the gear fixedly connected to its output end will rotate at the same time, and the connecting rod fixed to the front of the rack plate will slide against the outer wall of the sliding groove opened on the top surface of the mounting plate through its bottom fixed sliding shaft, thereby extruding and fixing sheet metal of different sizes.

[0022] 2. In this utility model, in order to better fix the sheet metal, a sliding groove is opened on the outer wall of the connecting rod, and a sliding plate is slidably connected to the outer wall of the sliding groove. When the threaded shaft connected to the inner wall of the sliding plate is rotated by the hexagonal nut sleeve fixed by the thread at its top, the sheet metal placed on the outer wall of the clamping plate is fixed, thereby ensuring the welding process. Attached Figure Description

[0023] Figure 1 This is a front perspective view of the mounting plate of the segmented automatic welding positioning device based on sheet metal processing proposed in this utility model.

[0024] Figure 2 This is a partial structural diagram of the motor of the segmented automatic welding positioning device based on sheet metal processing proposed in this utility model.

[0025] Figure 3 This is a partial structural diagram of the gear of the segmented automatic welding positioning device based on sheet metal processing proposed in this utility model.

[0026] Figure 4 This is a partial structural diagram of the sliding plate of the segmented automatic welding positioning device based on sheet metal processing proposed in this utility model.

[0027] Figure 5 This is a partial structural diagram of the threaded shaft of the segmented automatic welding positioning device based on sheet metal processing proposed in this utility model.

[0028] Legend:

[0029] 1. Mounting plate; 2. Fixing mechanism; 201. Sliding groove one; 202. Sliding plate; 203. Threaded shaft; 204. Connecting shaft; 205. Fixing plate; 206. Hexagonal nut sleeve; 207. Clamping plate; 3. Transmission box; 4. Support plate; 5. Motor; 6. Gear; 7. Rack plate; 8. Connecting rod; 9. Sliding shaft; 10. Sliding groove two; 11. Handle; 12. Protective sleeve; 13. Protective plate; 14. Protective pad; 15. Protective strip; 16. Soft pad; 17. Protective strip; 18. Controller; 19. Support column; 20. Welding device; 21. Anti-slip pad; 22. Protective plate. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see the appendix Figure 1 - Appendix Figure 3 This utility model provides an embodiment of a segmented automatic welding positioning device based on sheet metal processing, comprising a mounting plate 1, a transmission box 3 fixedly connected to the rear side of the top surface of the mounting plate 1, a support plate 4 fixedly connected to the rear side of the outer wall of the transmission box 3, a motor 5 fixedly connected to the top of the support plate 4, a gear 6 fixedly connected to the output end of the motor 5, a rack plate 7 meshing with the outer wall of the gear 6, a connecting rod 8 fixedly connected to the front side of the outer wall of each of the two rack plates 7, a sliding shaft 9 fixedly connected to the bottom front side of the connecting rod 8, a second sliding groove 10 opened in the middle of the top surface of the mounting plate 1, the outer wall of the sliding shaft 9 contacting the outer wall of the second sliding groove 10, the outer wall of the gear 6 engaging with the outer wall of the rack plate 7 to achieve precise transmission, the front side of the outer wall of each of the two rack plates 7 being fixedly connected to the connecting rod 8, the bottom front side of the connecting rod 8 being fixedly connected to the sliding shaft 9, and a fixing mechanism 2 provided on the inner wall of the second sliding groove 10 for fixing the welded sheet metal.

[0032] Specifically, the rear side of the top surface of the mounting plate 1 is fixedly connected to the transmission box 3, and the rear side of the outer wall of the transmission box 3 is also fixedly connected to the support plate 4. The top of the support plate 4 is fixedly connected to the motor 5, and the output end of the motor 5 is fixedly connected to the gear 6 to ensure the stability of the transmission. In addition, a sliding groove 2 10 is provided in the middle of the top surface of the mounting plate 1, and the outer wall of the sliding shaft 9 contacts the outer wall of the sliding groove 2 10 to ensure that the sliding shaft 9 can slide freely in the sliding groove 2 10. Finally, a fixing mechanism 2 is provided, which is specifically used to fix the welded sheet metal to ensure the stability of the welding process and the welding quality.

[0033] Please see the appendix Figure 4 - Appendix Figure 5 The fixing mechanism 2 includes a fixing plate 205. The outer wall of the fixing plate 205 is fixedly connected to the bottom of the outer wall of the connecting rod 8. A sliding groove 201 is provided on the inner side of the outer wall of the connecting rod 8. A sliding plate 202 is slidably connected to the outer wall of the sliding groove 201. Threaded shafts 203 are threadedly connected to the front and rear sides of the inner wall of the sliding plate 202. A connecting shaft 204 is fixedly connected to the bottom of the multiple threaded shafts 203. The bottom of the connecting shaft 204 is fixedly connected to the top of the fixing plate 205. A hexagonal nut sleeve 206 is threadedly connected to the top of the outer wall of the threaded shaft 203. A clamping plate 207 is fixedly connected to the inner side of the sliding plate 202.

[0034] Specifically, a sliding groove 201 is specially designed on the inner side of the outer wall of the connecting rod 8. This sliding groove 201 is designed for sliding connection with the sliding plate 202. The inner wall of the sliding plate 202 is equipped with threaded connections on both the front and rear sides for threaded connection with multiple threaded shafts 203. The bottom of these threaded shafts 203 is fixedly connected to the connecting shaft 204, and the bottom of the connecting shaft 204 is fixedly connected to the top of the fixing plate 205. In addition, a hexagonal nut sleeve 206 is threadedly connected to the top of the outer wall of the threaded shaft 203 to provide additional fastening and adjustment functions. Finally, a clamping plate 207 is fixedly connected to the inner side of the sliding plate 202 to enhance the stability and load-bearing capacity of the structure.

[0035] Please see the appendix Figure 1 - Appendix Figure 3A handle 11 is fixedly connected to the top of the connecting rod 8, and a protective sleeve 12 is fixedly connected to the outer wall of the handle 11. A protective plate 13 is fixedly connected to the top of the transmission box 3, and soft pads 16 are fixedly connected to the left and right sides of the outer wall of the transmission box 3. Protective strips 17 are fixedly connected to the left and right sides of the top surface of the mounting plate 1. The upper end of the transmission box 3 is also equipped with a protective plate 13, the main function of which is to protect the top of the transmission box 3 from direct impact from external objects. In order to improve the safety and durability of the overall equipment, soft pads 16 are fixedly installed on the left and right sides of the outer wall of the transmission box 3. These soft pads 16 can not only absorb impact force, but also reduce noise to a certain extent. Protective pads 14 are fixedly connected to the four corners of the top of the mounting plate 1.

[0036] Specifically, the upper part of the connecting rod 8 is designed to be fixedly connected to the handle 11, ensuring that the user can grip it comfortably and securely. To further protect the user from accidental injury, a protective sleeve 12 is specially designed on the outer wall of the handle 11. This protective sleeve 12 can effectively reduce damage caused by collision or friction during use. Safety factors are also considered in the design of the mounting plate 1. Protective strips 17 are fixedly connected to both sides of its top surface. These protective strips 17 can prevent scratches or damage to the mounting plate 1 during handling or installation. Finally, to fully protect the four corners of the mounting plate 1, protective pads 14 are fixedly connected to each corner. These protective pads 14 can effectively prevent injury to personnel or equipment during handling or use.

[0037] Please see the appendix Figure 1 - Appendix Figure 3 A controller 18 is fixedly connected to the front left side of the top of the mounting plate 1. The controller 18 is electrically connected to the motor 5. Protective strips 15 are fixedly connected to both the front and rear sides of the top of the mounting plate 1. A support column 19 is fixedly connected to the middle of the front side of the top of the mounting plate 1. A welder 20 is fixedly connected to the rear top of the support column 19. A protective plate 22 is fixedly connected to the front outer wall of the support column 19. The front and rear sides of the top of the mounting plate 1 are designed to be fixedly connected with protective strips 15. These protective strips 15 are designed to provide additional safety protection during use. Furthermore, a support column 19 is fixedly connected to the middle of the front side of the top of the mounting plate 1, and anti-slip pads 21 are fixedly connected to the four corners of the bottom of the mounting plate 1.

[0038] Specifically, a controller 18 is fixedly connected to the top left front side of the mounting plate 1. This controller 18 is electrically connected to the motor 5 to ensure they can work together. A welder 20 is fixedly connected to the top rear side of the support column 19 for welding operations when needed. To further enhance safety and stability, a protective plate 22 is fixedly connected to the front outer wall of the support column 19. Finally, to ensure stable placement on various surfaces, anti-slip pads 21 are fixedly connected to the four corners at the bottom of the mounting plate 1. These anti-slip pads 21 effectively prevent the equipment from sliding during use.

[0039] Working principle: When the motor 5 fixed at the rear of the transmission box 3 is driven, the gear 6 fixedly connected at its output end will rotate and drive the rack plate 7 connected at the upper and lower ends to move in opposite directions. At the same time, the connecting rod 8 fixed at the front of the rack plate 7 slides against the outer wall of the sliding groove 10 opened on the top surface of the mounting plate 1 through its bottom fixed sliding shaft 9, thereby extruding and fixing sheet metal of different sizes.

[0040] To better secure the sheet metal, a sliding groove 201 is provided on the outer wall of the connecting rod 8. A sliding plate 202 is slidably connected to the outer wall of the sliding groove 201. When the threaded shaft 203, which is threaded to the inner wall of the sliding plate 202, rotates under the influence of the hexagonal nut sleeve 206 that is threaded to its top, the bottom of the hexagonal nut sleeve 206 will press against the sliding plate 202, causing the clamping plate 207 fixed on the outer wall to move downwards and fix it, thereby securing the sheet metal placed on the outer wall of the clamping plate 207 and ensuring the welding process.

[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A sectional automatic welding positioning device based on sheet metal part processing, comprising a mounting plate (1), characterized in that: The top surface of the mounting plate (1) is fixedly connected with a transmission box (3), the outer wall of the transmission box (3) is fixedly connected with a support plate (4), the top of the support plate (4) is fixedly connected with a motor (5), the output end of the motor (5) is fixedly connected with a gear (6), the outer wall of the gear (6) is engagedly connected with a rack plate (7), the outer wall of the two rack plates (7) is fixedly connected with a connecting rod (8), the front bottom of the connecting rod (8) is fixedly connected with a sliding shaft (9), the top surface of the mounting plate (1) is provided with a sliding groove (10), the outer wall of the sliding shaft (9) is in contact with the outer wall of the sliding groove (10), and the inner wall of the sliding groove (10) is provided with a fixing mechanism (2).

2. The sectional automatic welding positioning device based on sheet metal part machining according to claim 1, characterized in that: The fixing mechanism (2) comprises a fixed plate (205), the outer wall of the fixed plate (205) is fixedly connected to the outer wall bottom of the connecting rod (8), the outer wall of the connecting rod (8) is provided with a sliding groove (201) on the inner side, the outer wall of the sliding groove (201) is slidably connected with a sliding plate (202), the inner wall of the sliding plate (202) is threadedly connected with a threaded shaft (203) on the front and rear sides, the bottom of the plurality of threaded shafts (203) is fixedly connected with a connecting shaft (204), the bottom of the connecting shaft (204) is fixedly connected to the top of the fixed plate (205), the outer wall top of the threaded shaft (203) is threadedly connected with a hex nut sleeve (206), and the inner side of the sliding plate (202) is fixedly connected with a clamping plate (207).

3. The sectional automatic welding positioning device based on sheet metal part machining according to claim 1, characterized in that: The top of the connecting rod (8) is fixedly connected with a handle (11), and the outer wall of the handle (11) is fixedly connected with a protective sleeve (12).

4. The sectional automatic welding positioning device based on sheet metal part machining according to claim 1, characterized in that: The top of the transmission box (3) is fixedly connected with a protection plate (13), and the outer wall of the transmission box (3) is fixedly connected with a soft pad (16) on the left and right sides.

5. The sectional automatic welding positioning device based on sheet metal part machining according to claim 1, characterized in that: The top surface of the mounting plate (1) is fixedly connected with a protection strip (17) on the left and right sides, and the top of the mounting plate (1) is fixedly connected with a protection pad (14) at the four corners.

6. The sectional automatic welding positioning device based on sheet metal part machining according to claim 1, characterized in that: The top left end of the mounting plate (1) is fixedly connected with a controller (18), the controller (18) is electrically connected with the motor (5), and the top of the mounting plate (1) is fixedly connected with a protection strip (15) on the front and rear sides.

7. The sectional automatic welding positioning device based on sheet metal part machining according to claim 1, characterized in that: The top surface of the mounting plate (1) is fixedly connected with a support column (19) on the front side, and the top rear side of the support column (19) is fixedly connected with a welding device (20).

8. The sectional automatic welding positioning device based on sheet metal part machining according to claim 7, characterized in that: The outer wall of the support column (19) is fixedly connected with a protection plate (22) on the front side, and the bottom of the mounting plate (1) is fixedly connected with an anti-skid pad (21) at the four corners.

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