Pipeline construction integrated device

Abstract

The utility model provides a pipeline construction integrated device which comprises a conveying module and a machining module which are arranged in sequence, and moving devices are arranged at the bottom of the machining module and the bottom of the conveying module. The machining module comprises a first platform, a welding unit, a flaw detection unit and an anti-corrosion unit, wherein the welding unit, the flaw detection unit and the anti-corrosion unit are arranged on the first platform. A plurality of linearly-arranged conveying roller conveying pipelines are arranged in the middle of the first platform. The transportation module comprises a second platform and a second suspension arm arranged on the second platform. The utility model has the beneficial effects that the three core procedures of welding, flaw detection and corrosion prevention are integrated on the same platform, and the continuous transmission function of the conveying rollers is matched, so that the pipeline processing assembly line work is realized. And the lifting arm can automatically grab the pipeline and transfer the pipeline to each unit, so that the manual carrying link is reduced, and the treatment time of a single pipeline is obviously shortened. In desert or beach zones, equipment needs to be transferred for multiple times in traditional construction, but the device can complete multi-procedure operation at a time, and the shutdown waiting time is shortened.

Description

Technical Field

[0001] This utility model relates to the field of pipeline construction technology, and specifically to an integrated pipeline construction device. Background Technology

[0002] Traditional pipeline construction processes often follow a linear and relatively time-consuming model: the construction team needs to carefully plan and lay the pipeline route, transporting prefabricated pipe materials to the site one by one, and laying them out one by one. This process not only requires a high degree of precision to ensure that the pipeline route is consistent with the design plan, but also involves a large amount of manpower and material resources. If the construction site is a special area such as a swamp, water network, desert, or tidal flat, the construction difficulty is even greater.

[0003] In swampy, water-rich, desert, and tidal flat areas, as well as mountainous regions with low foundation bearing capacity, pipeline transportation faces difficulties. Transport vehicles cannot enter the site, and the processes of pipeline excavation, laying, welding, hoisting, and trench lowering are challenging. Large machinery typically faces difficulties accessing the site, and even when it does, equipment frequently gets stuck. Newly excavated trenches are often quickly filled with silt or quicksand. Sometimes, to facilitate construction, auxiliary measures such as soil replacement, dewatering, and laying steel plates are used, significantly increasing the workload and resulting in high costs and long construction periods. Utility Model Content

[0004] To address the shortcomings of existing technologies and solve the problems of low foundation bearing capacity, difficulty in bringing large machinery into the site, significantly increased workload, high costs, and long construction period;

[0005] This utility model provides an integrated pipeline construction device, including a transportation module and a processing module arranged sequentially, with a moving device at the bottom of both the processing module and the transportation module.

[0006] The processing module includes a first platform and a welding unit, a flaw detection unit, and an anti-corrosion unit disposed on the first platform. Multiple linearly arranged conveyor rollers are disposed in the middle of the first platform to transport pipelines. The welding unit, flaw detection unit, and anti-corrosion unit are disposed on the side of the conveyor rollers.

[0007] The transport module includes a second platform and a second boom mounted on the second platform. A straight conveying roller and transport pipe are arranged in the middle of the second platform, and a pipe placement platform is arranged on the side of the conveying roller of the second platform.

[0008] As a preferred embodiment, a lifting device is provided below the conveyor roller.

[0009] As a preferred embodiment, the lifting device is a hydraulic rod, a pneumatic rod, or a gear lifting device.

[0010] As a preferred embodiment, the moving device is a track or a wheel.

[0011] As a preferred embodiment, the mobile device is driven by an electric motor or a gasoline or diesel engine.

[0012] As a preferred embodiment, the first platform and the second platform are equipped with a driving operation unit, and the control device of the driving operation unit is electrically connected to the welding unit, the flaw detection unit, the corrosion prevention unit, the moving device, the first boom and the second boom.

[0013] As a preferred embodiment, the pipe placement platform is equipped with anti-fall guardrails around its perimeter.

[0014] As a preferred option, the first platform is also equipped with a first boom that lifts pipes to each unit.

[0015] The beneficial effects of this utility model are as follows:

[0016] This invention integrates the three core processes of welding, flaw detection, and corrosion prevention onto a single platform, coupled with the continuous transport function of conveyor rollers, to achieve streamlined pipeline processing. The boom can automatically grab pipelines and transfer them to various units, reducing manual handling and significantly shortening the processing time for a single pipeline. In desert or tidal flat areas, traditional construction requires multiple equipment transfers, while this device can complete multiple processes at once, reducing downtime and significantly reducing the number of equipment required. Traditional construction requires 3-4 independent machines; this integrated device greatly reduces equipment investment costs, and a single person can operate the entire process. Attached Figure Description

[0017] To make the content of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings, wherein...

[0018] Figure 1 This is a schematic diagram of the structure of the present invention.

[0019] Figure 2 Another structural schematic diagram of this utility model.

[0020] The numbers in the attached diagram are:

[0021] 1. First platform; 2. Welding unit; 3. Flaw detection unit; 4. Corrosion protection unit; 5. Conveyor roller; 6. First boom; 7. Moving device; 8. Lifting device; 9. Driving operation unit; 10. Second boom platform; 11. Second boom; 12. Pipe placement platform; 13. Anti-fall guardrail. Detailed Implementation

[0022] To illustrate the features of this utility model, the following description, in conjunction with the accompanying drawings and embodiments, will further explain this utility model.

[0023] Example:

[0024] Please see Figure 1 and Figure 2 This utility model embodiment provides an integrated pipeline construction device, including a processing module and a transportation module, with a moving device 7 provided at the bottom of both the processing module and the transportation module;

[0025] The processing module includes a first platform 1 and a welding unit 2, a flaw detection unit 3 and an anti-corrosion unit 4 set on the first platform 1. Multiple straight conveying rollers 5 are set in the middle of the first platform 1 to transport pipes. The welding unit 2, the flaw detection unit 3 and the anti-corrosion unit 4 are set on the side of the conveying rollers 5. The first platform 1 is also equipped with a first boom 6 for lifting pipes to each unit.

[0026] The transport module includes a second platform 10 and a second boom 11 mounted on the second platform 10. Multiple linearly arranged conveying rollers 5 are provided in the middle of the second platform 10 to transport pipes. Pipes are placed on the sides of the conveying rollers 5 of the second platform 10 to place platforms 12.

[0027] Preferably, in this embodiment, a lifting device 8 is provided below the conveying roller 5, which can independently adjust its height as needed. In this embodiment, the lifting device 8 is a hydraulic rod.

[0028] Preferably, in this embodiment, a moving device 7 is provided at the bottom of the first platform 1. The moving device 7 in this embodiment is a track and is driven by a diesel engine.

[0029] Preferably, in this embodiment, the first platform 1 is provided with a driving operation unit 9, and the control device of the driving operation unit 9 is electrically connected to the welding unit 2, the flaw detection unit 3, the corrosion prevention unit 4 and the moving device 7.

[0030] Preferably, the pipe placement platform 12 in this embodiment is provided with anti-fall guardrails 13 around its perimeter.

[0031] The usage method of this embodiment is as follows:

[0032] The transport module, carrying the pipes and construction module, moves to the construction site. An excavator digs the trench, and the integrated equipment follows closely behind, with the transport module in front and the construction module behind, approximately 2-3 meters apart. The two modules adjust the height of their conveyor rollers 5 to be horizontal, or the angles of adjacent conveyor rollers 5 to be consistent, ensuring they are aligned. The second boom 11 of the transport module lifts the pipeline onto the conveyor roller 5, and the conveyor roller 5 is activated to move the pipeline behind the construction module. The pipeline stops once its rear end enters the construction module's area. Then, the second boom 11 lifts the second pipeline onto the conveyor roller 5 of the transport module, rotating the conveyor roller 5 to slide the pipeline backward. After the front end of the second pipeline and the rear end of the first pipeline are aligned and approved on the construction platform, welding begins. Welding, flaw detection, and corrosion protection are completed sequentially using the welding unit 2, flaw detection unit 3, and corrosion protection unit 4 of the construction platform. After completing these processes, the conveyor roller 5 is activated, causing the processed pipeline to slide backward. Simultaneously, both modules move forward together, and the pipeline leaves the construction platform and enters the pre-dug trench.

[0033] This embodiment integrates the three core processes of welding, flaw detection, and corrosion prevention onto a single platform, coupled with the continuous transport function of conveyor rollers, to achieve streamlined pipeline processing. The boom can automatically grab pipelines and transfer them to various units, reducing manual handling and significantly shortening the processing time for a single pipeline. In desert or tidal flat areas, traditional construction requires multiple equipment transfers, while this device can complete multiple processes at once, reducing downtime and significantly reducing the number of equipment required. Traditional construction requires 3-4 independent machines; this integrated device greatly reduces equipment investment costs, and a single person can operate the entire process.

[0034] The above embodiments and accompanying drawings are only used to illustrate the technical solutions of this utility model and are not intended to limit this utility model. This utility model has been described in detail with reference to preferred embodiments. Those skilled in the art should understand that any changes, modifications, additions, or substitutions made by those skilled in the art within the scope of this utility model do not depart from the spirit of this utility model and should also fall within the protection scope of the claims of this utility model. Other related technical structures not disclosed in detail in this utility model are existing technologies in the art.

Claims

1. A pipe construction integrated device characterized by comprising: The processing module and the transportation module are sequentially arranged, and the bottom of the processing module and the transportation module is provided with a moving device (7); The processing module comprises a first platform (1), a welding unit (2), a flaw detection unit (3) and a corrosion prevention unit (4) arranged on the first platform (1), and a plurality of linearly arranged conveying rollers (5) are arranged in the middle of the first platform (1) to convey the pipes, and the welding unit (2), the flaw detection unit (3) and the corrosion prevention unit (4) are arranged on the side of the conveying rollers (5); The transportation module comprises a second platform (10) and a second lifting arm (11) arranged on the second platform (10), a plurality of linearly arranged conveying rollers (5) are arranged in the middle of the second platform (10) to convey the pipes, and a pipe placing platform (12) is arranged on the side of the conveying rollers (5) of the second platform (10).

2. The integrated pipe installation apparatus of claim 1, wherein: A lifting device (8) is arranged below the conveying rollers (5).

3. The integrated pipe installation apparatus of claim 2, wherein: The lifting device (8) is a hydraulic rod, an air pressure rod or a gear lifting device.

4. The integrated pipe installation apparatus of claim 1, wherein: The moving device (7) is a caterpillar track or a wheel.

5. The integrated pipe installation apparatus of claim 4, wherein: The moving device (7) is driven by a motor or a gasoline or diesel engine.

6. The pipe installation integration apparatus according to claim 1, characterized by: The pipe placing platform (12) is provided with a falling prevention fence (13) around.

7. The pipe installation integration apparatus according to claim 1, characterized by The first platform (1) is further provided with a first lifting arm (6) for lifting the pipes to the units.

8. The integrated pipe installation apparatus of claim 7, wherein: The first platform (1) and the second platform (10) are provided with a driving operation unit (9), and the control device of the driving operation unit (9) is electrically connected with the welding unit (2), the flaw detection unit (3), the corrosion prevention unit (4), the moving device, the first lifting arm (6) and the second lifting arm (11).

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