Artificial quartz stone plate vibrating and defoaming device

By linking components such as threaded rods, push plates, rotating connecting rods, and lifting plates, and combining servo motors and bidirectional motors, the vibratory defoaming device for artificial quartz stone slabs achieves precise coverage and position adjustment, solving the problem of incomplete bubble removal at the mold edges and deep areas, and improving the quality of quartz stone slabs.

CN224060044UActive Publication Date: 2026-03-31SHANDONG GILDER NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-21
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Existing vibratory defoaming devices are difficult to fully cover the mold area in the production of artificial quartz stone slabs, resulting in incomplete removal of air bubbles at the edges or in deeper areas.

Method used

The system employs a combination of components such as threaded rods, push plates, rotating connecting rods, and lifting plates, along with servo motors and bidirectional motors, to achieve precise coverage and position adjustment of the vibrating components, ensuring uniform vibration and preventing collisions with the mold edges.

Benefits of technology

This ensures that every part of the quartz stone slab vibrates evenly, effectively removing air bubbles, avoiding incomplete removal in certain areas, and improving the quality of the slab.

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Abstract

The utility model discloses an artificial quartz stone plate vibrating and defoaming device which comprises a defoaming workbench, a plate mold is arranged at the upper end of the defoaming workbench, a supporting frame is fixedly installed at the upper end of the defoaming workbench, the supporting frame is provided with a lifting adjusting assembly, the lifting adjusting assembly comprises a threaded rod, and the threaded rod is connected with the plate mold. Through linkage of a threaded rod, a push plate, a rotary connecting rod, a lifting plate and other assemblies, the vibrating assembly can accurately cover the whole area of the liquid mold, it can be ensured that all parts in a plate can receive uniform vibration, bubbles are effectively removed, the moving depth of the vibrating assembly is adjusted through the lifting plate, and the vibration effect is improved. Bubbles on the surface and in the quartz stone plate can be effectively removed, it can be ensured that the whole quartz stone plate liquid mold area is evenly vibrated by adjusting the vertical position and lateral movement of the vibrating assembly, and the situation that bubbles in the local area are not completely removed is avoided.
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Description

Technical Field

[0001] This utility model relates to the technical field of vibration defoaming devices, specifically to a vibration defoaming device for artificial quartz stone slabs. Background Technology

[0002] In the production of artificial quartz stone slabs, the main function of the vibratory defoaming device is to remove air bubbles generated during the casting process through vibration or agitation. This ensures the quality and appearance of the quartz stone slabs. Artificial quartz stone slabs are a high-strength, wear-resistant, corrosion-resistant, and aesthetically pleasing material, widely used in kitchen countertops, bathroom countertops, floors, and walls. During its production, the presence of air bubbles not only affects the visual appearance of the slabs but can also reduce their structural strength. The core principle of the vibratory defoaming device is to accelerate the rise of air bubbles in the quartz stone slurry through mechanical, pneumatic, or electromagnetic vibration.

[0003] However, during use, the air bubbles in the quartz slurry are removed by vibration. Since the quartz slurry is in the mold, and the mold area is relatively large, the coverage of the vibration device may not be sufficient, resulting in air bubbles not being effectively removed in some areas, especially the edges or deep areas of the mold. Utility Model Content

[0004] The purpose of this invention is to provide a device for vibrating and defoaming artificial quartz stone slabs to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a defoaming device for artificial quartz stone slabs, comprising a defoaming worktable, a slab mold being provided at the upper end of the defoaming worktable, a support frame being fixedly installed at the upper end of the defoaming worktable, a lifting and adjusting assembly being provided on the support frame, the lifting and adjusting assembly comprising a threaded rod, the upper and lower ends of the threaded rod being rotatably connected to the lower end of the support frame and the upper end of the defoaming worktable, a first bevel gear being provided at the lower end of the threaded rod, the outer side of the first bevel gear being meshed with the outer side of a second bevel gear, a rotating shaft being provided at one end of the second bevel gear, and a servo motor being fixedly installed at one end of the rotating shaft.

[0006] As a further preferred embodiment of this technical solution, the threaded rod is rotatably connected inside the push plate, the lower end of the push plate is rotatably connected to one end of the rotating connecting rod, one end of the rotating connecting rod is rotatably connected to the upper end of the vibrating assembly, and a sliding guide rod is connected through the interior of the vibrating assembly.

[0007] As a further preferred embodiment of this technical solution, a limit block is provided at the middle end of the threaded rod, the threaded rod is rotatably connected to the inside of the lifting plate, and a sliding guide rod is fixedly installed inside the lifting plate.

[0008] As a further preferred embodiment of this technical solution, one end of the lifting plate is internally slidably connected to the outside of the support guide column, the upper end of the support guide column is installed at the lower end of the support frame, and the lower end of the support guide column is installed on the defoaming workbench.

[0009] As a further preferred embodiment of this technical solution, the sliding guide rod is provided with a first limiting ring and a second limiting ring at both ends.

[0010] As a further preferred embodiment of this technical solution, a first moving rod and a second moving rod are installed on the upper ends of the first limiting ring and the second limiting ring.

[0011] As a further preferred embodiment of this technical solution, the first moving rod and the second moving rod are internally rotatably connected by a lead screw, one end of which is mounted on a bidirectional motor.

[0012] This utility model provides a device for vibrating and defoaming artificial quartz stone slabs, which has the following beneficial effects:

[0013] (1) This utility model uses a combination of components such as a threaded rod, a push plate, a rotating connecting rod, and a lifting plate to make the vibrating component accurately cover the entire area of ​​the liquid mold. This ensures that every part inside the slab receives uniform vibration, thereby effectively removing air bubbles. The lifting plate adjusts the movement depth of the vibrating component to ensure that air bubbles on the surface and inside the quartz slab are effectively removed. By adjusting the up and down position and lateral movement of the vibrating component, the entire liquid mold area of ​​the quartz slab can be vibrated uniformly, avoiding the situation where air bubbles are not completely removed in some areas.

[0014] (2) This utility model is started by a bidirectional motor, which drives the lead screw to rotate. The rotation of the lead screw pushes the first moving rod and the second moving rod connected to it to move, thereby driving the first limiting ring and the second limiting ring to move. By adjusting the limiting ring, the movement of both sides of the vibrating component is limited according to the width of the quartz slurry mold, so as to prevent the vibrating component from colliding with the edge of the quartz slurry mold when it moves. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0016] Figure 2 This is a schematic diagram of the bevel gear and threaded rod structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the sliding guide rod and vibrating assembly structure of this utility model;

[0018] Figure 4 This is a schematic diagram of the disassembled structure of the lifting and adjusting component of this utility model;

[0019] Figure 5 This is a schematic diagram of the limiting ring, moving rod, and lead screw structure of this utility model;

[0020] In the diagram: 100, defoaming workbench; 101, sheet mold; 102, support frame; 200, lifting and adjusting assembly; 201, threaded rod; 202, first bevel gear; 203, second bevel gear; 204, support guide column; 205, push plate; 206, lifting plate; 207, sliding guide rod; 208, rotating connecting rod; 209, limit block; 210, servo motor; 211, rotating shaft; 300, vibrating assembly; 400, first limit ring; 401, first moving rod; 402, lead screw; 403, bidirectional motor; 404, second moving rod; 405, second limit ring. Detailed Implementation

[0021] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0022] Example 1

[0023] This utility model provides a technical solution: such as Figure 1-2 , Figure 4 As shown, a defoaming device for artificial quartz stone slabs includes a defoaming workbench 100. A slab mold 101 is provided at the upper end of the defoaming workbench 100. A support frame 102 is fixedly installed at the upper end of the defoaming workbench 100. The support frame 102 is provided with a lifting adjustment component 200. The lifting adjustment component 200 includes a threaded rod 201. The upper and lower ends of the threaded rod 201 are rotatably connected to the lower end of the support frame 102 and the upper end of the defoaming workbench 100. A first bevel gear 202 is provided at the lower end of the threaded rod 201. The outer side of the first bevel gear 202 is meshed with the outer side of a second bevel gear 203. A rotating shaft 211 is provided at one end of the second bevel gear 203. A servo motor 210 is fixedly installed at one end of the rotating shaft 211.

[0024] Furthermore, such as Figure 2 , Figure 4 As shown, the threaded rod 201 is rotatably connected to the inside of the push plate 205, the lower end of the push plate 205 is rotatably connected to one end of the rotating connecting rod 208, one end of the rotating connecting rod 208 is rotatably connected to the upper end of the vibrating assembly 300, and a sliding guide rod 207 is connected through the inside of the vibrating assembly 300.

[0025] Furthermore, such as Figure 2-4As shown, a limit block 209 is provided at the middle end of the threaded rod 201. The threaded rod 201 is rotatably connected to the inside of the lifting plate 206. A sliding guide rod 207 is fixedly installed inside the lifting plate 206. One end of the lifting plate 206 is slidably connected to the outside of the support guide post 204. The upper end of the support guide post 204 is installed at the lower end of the support frame 102, and the lower end of the support guide post 204 is installed at the upper end of the defoaming workbench 100.

[0026] In this scheme, firstly, by driving the servo motor 210, the second bevel gear 203 is rotated, which in turn drives the first bevel gear 202 to rotate, and the threaded rod 201 to rotate. This causes the push plate 205 to move up and down on the threaded rod 201. When the push plate 205 moves downward, the rotating connecting rod 208 rotates at an angle. Further rotation of the connecting rod 208 will rotate the upper end of the vibrating assembly 300, causing the vibrating assembly 300 to move on both sides of the sliding guide rod 207. The movement, via the threaded rod 201, push plate 205, and rotating connecting rod 208, moves the adjusting vibratory assembly 300 to both sides, allowing the vibratory assembly 300 to completely cover the interior of the quartz slab liquid mold. During rotation, the threaded rod 201 simultaneously drives the lifting plate 206 to move up and down. When the lifting plate 206 moves downward, it further drives the sliding guide rod 207 and the vibratory assembly 300 downward, enabling the vibratory assembly 300 to be adjusted according to the different depths of the quartz slab liquid.

[0027] In this embodiment, through the linkage of components such as the threaded rod 201, push plate 205, rotating connecting rod 208, and lifting plate 206, the vibrating assembly 300 can precisely cover the entire area of ​​the liquid mold. This ensures that every part inside the slab receives uniform vibration, thereby effectively removing air bubbles. The lifting plate 206 adjusts the movement depth of the vibrating assembly, ensuring that air bubbles on the surface and inside the quartz slab are effectively removed. By adjusting the vertical position and lateral movement of the vibrating assembly 300, it can be ensured that the entire liquid mold area of ​​the quartz slab is vibrated uniformly, avoiding incomplete removal of air bubbles in local areas.

[0028] Example 2

[0029] like Figure 5As shown, the sliding guide rod 207 is provided with a first limiting ring 400 and a second limiting ring 405 at both ends. A first moving rod 401 and a second moving rod 404 are installed on the upper ends of the first limiting ring 400 and the second limiting ring 405. A lead screw 402 is rotatably connected inside the first moving rod 401 and the second moving rod 404. One end of the lead screw 402 is installed on a bidirectional motor 403. When the bidirectional motor 403 is started, the lead screw 402 is driven to rotate. The rotation of the lead screw 402 pushes the first moving rod 401 and the second moving rod 404 connected to it to move, thereby driving the first limiting ring 400 and the second limiting ring 405 to move. By adjusting the limiting rings, the movement of both sides of the vibrating assembly 300 is limited according to the width of the quartz slurry mold, so as to prevent the vibrating assembly 300 from colliding with the edge of the quartz slurry mold when it moves.

[0030] This utility model provides a device for vibrating and defoaming artificial quartz stone slabs. The specific working principle is as follows: First, a servo motor 210 is driven, which in turn drives the second bevel gear 203 to rotate, which in turn drives the first bevel gear 202 to rotate, and then drives the threaded rod 201 to rotate. This causes the push plate 205 to move up and down on the threaded rod 201. When the push plate 205 moves downward, the rotating connecting rod 208 rotates at an angle. Further rotation of the connecting rod 208 rotates the upper end of the vibrating assembly 300, moving the vibrating assembly 300 to both sides of the sliding guide rod 207. Then, through the threaded rod 201, the push plate 205, and the rotating connecting rod 208, the vibrating assembly 300 is adjusted to move to both sides, ensuring that the vibrating assembly 300 completely covers the quartz stone slab liquid. Inside the mold, the threaded rod 201 rotates while simultaneously driving the lifting plate 206 to move up and down. When the lifting plate 206 moves downward, it further drives the sliding guide rod 207 and the vibrating assembly 300 to move downward. This allows the vibrating assembly 300 to be adjusted according to the different depths of the liquid in the quartz slab. The bidirectional motor 403 is started, driving the lead screw 402 to rotate. The rotation of the lead screw 402 pushes the first moving rod 401 and the second moving rod 404 connected to it to move, thereby driving the first limiting ring 400 and the second limiting ring 405 to move. By adjusting the limiting rings, the movement of both sides of the vibrating assembly 300 is limited according to the width of the quartz slurry mold, preventing the vibrating assembly 300 from colliding with the edge of the quartz slurry mold when it moves on both sides.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for vibrating and defoaming a synthetic quartz slab, comprising a defoaming worktable (100), characterized in that: The upper end of the defoaming workbench (100) is provided with a plate mold (101), and the upper end of the defoaming workbench (100) is fixedly installed with a support frame (102), and the support frame (102) is provided with a lifting adjusting assembly (200), and the lifting adjusting assembly (200) comprises a threaded rod (201), the upper and lower ends of the threaded rod (201) are rotatably connected to the lower end of the support frame (102) and the upper end of the defoaming workbench (100), the lower end of the threaded rod (201) is provided with a first bevel gear (202), the outer side of the first bevel gear (202) is connected to the outer side of a second bevel gear (203) through meshing, one end of the second bevel gear (203) is provided with a rotating shaft (211), and one end of the rotating shaft (211) is fixedly installed with a servo motor (210).

2. The artificial quartz stone slab vibrating defoaming device according to claim 1, characterized in that: The threaded rod (201) is rotatably connected to the inside of a push plate (205), the lower end of the push plate (205) is rotatably connected to one end of a rotating connecting rod (208), one end of the rotating connecting rod (208) is rotatably connected to the upper end of a vibrating assembly (300), and the inside of the vibrating assembly (300) is connected with a sliding guide rod (207) in penetration.

3. The artificial quartz slab vibration defoaming device according to claim 1, characterized in that: The middle end of the threaded rod (201) is provided with a limiting block (209), the threaded rod (201) is rotatably connected to the inside of a lifting plate (206), and the inside of the lifting plate (206) is fixedly installed with a sliding guide rod (207).

4. The artificial quartz slab vibration defoaming device according to claim 3, characterized in that: One end of the lifting plate (206) is slidably connected to the outside of a supporting guide column (204), the upper end of the supporting guide column (204) is installed on the lower end of the support frame (102), and the lower end of the supporting guide column (204) is installed on the upper end of the defoaming workbench (100).

5. The artificial quartz slab vibration defoaming device according to claim 2, characterized in that: Both ends of the sliding guide rod (207) are provided with a first limiting ring (400) and a second limiting ring (405).

6. The artificial quartz slab vibration defoaming device according to claim 5, characterized in that: The upper end of the first limiting ring (400) and the second limiting ring (405) is installed with a first moving rod (401) and a second moving rod (404).

7. The artificial quartz slab vibration defoaming device according to claim 6, characterized in that: The inside of the first moving rod (401) and the second moving rod (404) is rotatably connected with a lead screw (402), and one end of the lead screw (402) is installed on a bidirectional motor (403).