Rapid edge folding device for integrated composite board

Abstract

The utility model provides a quick edge folding device for an integrated composite plate. The quick edge folding device comprises a bottom plate, a roller conveyor is fixedly connected to the top face of the bottom plate, a to-be-folded plate is conveyed to the upper portion of the roller conveyor, limiting plates are fixedly connected to the positions, located on the two sides of the to-be-folded plate, of the middles of the two sides of the roller conveyor correspondingly, and positioning assemblies are installed on the positions, located at the two ends of the to-be-folded plate, of the two sides of the roller conveyor correspondingly. The bending device comprises a bent rod, the bent rod is fixedly connected to the top face of the bottom plate, a translation rail is fixedly connected to one end of the bent rod, a translation threaded rod is rotationally connected into the translation rail, a translation plate is in threaded connection with the surface of the translation threaded rod, and a bending assembly is installed on the bottom face of the translation plate. And one end of the translation rail is fixedly connected with a translation motor. According to the plate bending device, the roller conveyor, the limiting plate, the positioning assembly and the bending device are matched with one another, so that the plate to be bent can be bent.

Description

Technical Field

[0001] This utility model relates to the field of composite board folding technology, specifically to an integrated composite board quick folding device. Background Technology

[0002] Integrated composite panels are widely used in the construction and decoration industries due to their lightweight, high strength, and good sound insulation properties. These composite panels are typically assembled from a base plate, a top plate, and sound insulation cotton in between, using adhesive or pressing methods. However, in actual processing, the ends of the composite panels often need to be bent to meet specific installation or structural requirements.

[0003] Currently, bending operations on integrated composite panels are mainly performed manually. The tools used include... Figure 8 As shown, the operation involves first inserting one end of the U-shaped plate from the side of the top panel to separate the top panel from the sound insulation cotton; after the U-shaped plate is fully inserted, manually rotate the handle to rotate the U-shaped plate, thereby bending one end of the top panel; when the rotation angle reaches 90 degrees, manually press the U-shaped plate to force the end of the composite panel to form a folded edge, thus completing the bending. However, the above traditional bending method has the following significant drawbacks:

[0004] 1. Because the entire process relies on manual operation, including steps such as insertion, rotation and pressing, it is physically demanding for operators, and long-term operation can easily lead to fatigue and affect the quality of work.

[0005] 2. Due to the cumbersome manual operation steps and the difficulty in ensuring consistent bending angle and force each time, the processing speed is slow and cannot meet the needs of mass production. At the same time, deviations may occur in the bending angle and position during bending, affecting the assembly accuracy of the composite board and the finished product qualification rate. Utility Model Content

[0006] To address the shortcomings of existing technologies, this utility model provides a rapid folding device for integrated composite panels, which solves the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A rapid folding device for an integrated composite panel includes a base plate; a roller conveyor is fixedly connected to the top surface of the base plate, the upper part of the roller conveyor conveys a panel to be folded, limit plates are fixedly connected to the middle of both sides of the roller conveyor and to both sides of the panel to be folded, positioning components are installed on both sides of the roller conveyor and to both ends of the panel to be folded, and a bending device is installed on the top surface of the base plate and above the panel to be folded; the bending device includes a bending rod, the bending rod is fixedly connected to the top surface of the base plate, a translation rail is fixedly connected to one end of the bending rod, a translation threaded rod is rotatably connected inside the translation rail, a translation plate is threadedly connected to the surface of the translation threaded rod, a bending component is installed on the bottom surface of the translation plate, a translation motor is fixedly connected to one end of the translation rail, and the translation threaded rod is fixedly connected to the output end of the translation motor.

[0009] Furthermore, the bending assembly includes a first lifting pneumatic rod, the bottom surface of the translation plate is fixedly connected to the first lifting pneumatic rod, the output end of the first lifting pneumatic rod is fixedly connected to a bending track, a bidirectional threaded rod is rotatably connected inside the bending track, a moving motor is fixedly connected to one end of the bending track, the output end of the moving motor is fixedly connected to the bidirectional threaded rod, bending components are threadedly connected to the surfaces of the bidirectional threaded rod, and an auxiliary flap is fixedly connected to one side of the bending track surface.

[0010] Furthermore, the bending component includes a movable rod, and the surfaces of the bidirectional threaded rod are respectively threaded with movable rods. A flipping pneumatic rod is fixedly connected to one side of the movable rod, and a flipping rack is fixedly connected to the output end of the flipping pneumatic rod. A flipping gear is meshed with the flipping rack, and a bending plate is fixedly connected to the middle of the flipping gear. A bending plate is rotatably connected inside the movable rod.

[0011] Furthermore, the board to be folded includes a lower board, with a first sound insulation cotton and a second sound insulation cotton fixedly connected to both ends of the top surface of the lower board, the top surface of the first sound insulation cotton being fixedly connected to a first board to be folded, and the top surface of the second sound insulation cotton being fixedly connected to a second board to be folded.

[0012] Furthermore, the positioning component includes a fixing block, with fixing blocks fixedly connected to both sides of the roller conveyor, and an obstacle avoidance pneumatic rod fixedly connected to one side of the fixing block, the output end of which is connected to a positioning component.

[0013] Furthermore, the positioning component includes a movable block, the output end of the avoidance pneumatic rod is fixedly connected to the movable block, a positioning rod is rotatably connected inside the movable block, a positioning gear is fixedly connected to the bottom surface of the positioning rod, a deflection pneumatic rod is fixedly connected to the bottom surface of the movable block, a deflection rack is fixedly connected to the output end of the deflection pneumatic rod, and the deflection rack meshes with the positioning gear.

[0014] This utility model provides a quick-folding device for an integrated composite board. Compared with the prior art, it has the following advantages:

[0015] 1. The translation motor drives the translation threaded rod to rotate, thereby moving the translation plate. When the translation plate moves, it will drive the bending assembly to move, which will facilitate the bending of one end of the first and second plates to be bent later.

[0016] 2. The rotation of the bidirectional threaded rod driven by the moving motor will cause the bidirectional threaded rod to move the two sets of bending plates, which will insert the two sets of bending plates from both sides of the plate to be bent. At the same time, the plate to be bent will be separated from the isolation cotton. After separation, the bending plates will be rotated by the action of the flipping gear, flipping rack and flipping pneumatic rod. At this time, with the action of the auxiliary flipping plate, one end of the plate to be bent will be bent.

[0017] 3. The positioning of both ends of the material to be bent can be achieved by using 4 sets of positioning components, which facilitates the bending process later. At the same time, the bending device is avoided during bending, thus preventing obstruction of the device. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 A schematic diagram of the overall structure of this utility model is shown;

[0020] Figure 2 A schematic diagram of the structure of the sheet material to be folded according to this utility model is shown;

[0021] Figure 3 A schematic diagram of the roller conveyor structure of this utility model is shown;

[0022] Figure 4 A schematic diagram of the bending and trimming component structure of this utility model is shown;

[0023] Figure 5 A schematic diagram of the positioning component structure of this utility model is shown;

[0024] Figure 6 A schematic diagram of the bending component structure of this utility model is shown;

[0025] Figure 7A partial cross-sectional structural diagram of the bending component of this utility model is shown;

[0026] Figure 8 A schematic diagram of the existing bending device of this utility model is shown;

[0027] The diagram shows: 1. Base plate; 2. Roller conveyor; 3. Plate to be bent; 31. Lower plate; 32. First sound insulation cotton; 33. Second sound insulation cotton; 34. First plate to be bent; 35. Second plate to be bent; 4. Limiting plate; 5. Positioning assembly; 51. Fixing block; 52. Avoidance pneumatic rod; 53. Moving block; 54. Positioning rod; 55. Positioning gear; 56. Deflection pneumatic rod; 57. Deflection rack; 6. Bending device. 61. Bending rod; 62. Translation track; 63. Translation threaded rod; 64. Translation plate; 65. Bending assembly; 651. First lifting pneumatic rod; 652. Bending track; 653. Bidirectional threaded rod; 654. Moving motor; 655. Auxiliary flip plate; 656. Moving rod; 657. Tilting pneumatic rod; 658. Tilting rack; 659. Tilting gear; 6510. Bending plate; 66. Translation motor. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0029] Example 1

[0030] To address the technical problems in the background art, the following is provided: a rapid folding device for integrated composite panels:

[0031] Combination Figures 1-7As shown, the present invention provides an integrated composite board quick folding device, including a base plate 1; a roller conveyor 2 is fixedly connected to the top surface of the base plate 1, the upper part of the roller conveyor 2 conveys a board 3 to be folded, limit plates 4 are fixedly connected to the middle of both sides of the roller conveyor 2 and located on both sides of the board 3 to be folded, positioning components 5 are installed on both sides of the roller conveyor 2 and located at both ends of the board 3 to be folded, and a bending device 6 is installed on the top surface of the base plate 1 and above the board 3 to be folded; the bending device 6 includes a bending rod 61, the bending rod 61 is fixedly connected to the top surface of the base plate 1, one end of the bending rod 61 is fixedly connected to a translation rail 62, a translation threaded rod 63 is rotatably connected inside the translation rail 62, a translation plate 64 is threadedly connected to the surface of the translation threaded rod 63, a bending component 65 is installed on the bottom surface of the translation plate 64, a translation motor 66 is fixedly connected to one end of the translation rail 62, and the output end of the translation motor 66 is fixedly connected to the translation threaded rod 63.

[0032] The translation motor 66 drives the translation threaded rod 63 to rotate, thereby moving the translation plate 64. When the translation plate 64 moves, it will drive the bending assembly 65 to move, which will facilitate the bending of one end of the first plate to be bent 34 and the second plate to be bent 35 in the later stage.

[0033] Example 2

[0034] like Figures 1-7 As shown, based on the above embodiments, this embodiment further provides the following:

[0035] The bending assembly 65 includes a first lifting pneumatic rod 651, which is fixedly connected to the bottom surface of the translation plate 64. A bending track 652 is fixedly connected to the output end of the first lifting pneumatic rod 651. A bidirectional threaded rod 653 is rotatably connected inside the bending track 652. A moving motor 654 is fixedly connected to one end of the bending track 652. The bidirectional threaded rod 653 is fixedly connected to the output end of the moving motor 654. Bending components are threaded onto the surfaces of the bidirectional threaded rod 653. The bending track 65... An auxiliary flap 655 is fixedly connected to one side of the surface 2. The bending component includes a moving rod 656. The surface of the bidirectional threaded rod 653 is threaded with the moving rod 656. A flipping pneumatic rod 657 is fixedly connected to one side of the moving rod 656. A flipping rack 658 is fixedly connected to the output end of the flipping pneumatic rod 657. A flipping gear 659 is meshed with the flipping rack 658. A bending plate 6510 is fixedly connected to the middle of the flipping gear 659. The bending plate 6510 is rotatably connected inside the moving rod 656.

[0036] The rotation of the bidirectional threaded rod 653 driven by the moving motor 654 causes the bidirectional threaded rod 653 to move the two sets of bending plates 6510, which are then inserted into the two sides of the plate to be bent. At the same time, the plate to be bent is separated from the isolation cotton. After separation, the bending plates 6510 are rotated by the flipping gear 659, the flipping rack 658 and the flipping pneumatic rod 657. At this time, under the action of the auxiliary flipping plate 655, one end of the plate to be bent is bent.

[0037] Example 3

[0038] like Figures 1-7 As shown, based on the above embodiments, this embodiment further provides the following:

[0039] The plate to be folded 3 includes a lower plate 31. The top two ends of the lower plate 31 are respectively fixedly connected to a first sound insulation cotton 32 and a second sound insulation cotton 33. The top surface of the first sound insulation cotton 32 is fixedly connected to a first plate to be folded 34, and the top surface of the second sound insulation cotton 33 is fixedly connected to a second plate to be folded 35. The positioning component 5 includes a fixing block 51. The two sides of the roller conveyor 2 are respectively fixedly connected to the fixing block 51. One side of the fixing block 51 is fixedly connected to a clearance pneumatic rod 52. The output end of the clearance pneumatic rod 52 is connected to a positioning component. The positioning component includes a moving block 53. The output end of the clearance pneumatic rod 52 is fixedly connected to the moving block 53. The moving block 53 is rotatably connected to a positioning rod 54. The bottom surface of the positioning rod 54 is fixedly connected to a positioning gear 55. The bottom surface of the moving block 53 is fixedly connected to a deflection pneumatic rod 56. The output end of the deflection pneumatic rod 56 is fixedly connected to a deflection rack 57. The deflection rack 57 meshes with the positioning gear 55.

[0040] The positioning of both ends of the sheet material 3 to be bent can be achieved by using four sets of positioning components 5, which facilitates the bending process later. At the same time, the bending device is avoided during bending, thus preventing obstruction of the device 6.

[0041] Working principle and usage process of this utility model:

[0042] In use:

[0043] In use, firstly, the sheet material 3 to be folded is transported to the roller conveyor 2 by external equipment. At this time, the limiting plates 4 on both sides of the roller conveyor 2 begin to limit the two sides of the sheet material 3 to be folded. After the limiting is completed, the deflection pneumatic rod 56 is activated. When the deflection pneumatic rod 56 is working, it will drive the deflection rack 57 to move. When the deflection rack 57 moves, it will drive the positioning gear 55 to rotate, thereby driving the positioning rod 54 to rotate. At this time, the limiting of both ends of the sheet material 3 to be folded can be achieved by the four sets of positioning rods 54.

[0044] After the limit is reached, the translation motor 66 is activated, driving the translation threaded rod 63 to rotate, thereby moving the translation plate 64. As the translation plate 64 moves, it drives the bending assembly 65 to move. When the bending assembly 65 moves to the upper part of one end of the first plate to be bent 34, the translation motor 67 stops working. At the same time, the first lifting pneumatic rod 651 is activated, driving the bending plate 6510, auxiliary flap 655, and other structures to move downwards. When the auxiliary flap 655 moves to the top surface of the first plate to be bent 34 and presses it down, the first lifting pneumatic rod 651 stops working. Simultaneously, the bending plate 6510 will be located on both sides of the first plate to be bent 34. After all are in position, the clearance pneumatic... Rod 51 will move the positioning component away from one end of the plate 3 to be bent. At this time, the moving motor 654 is started, which will drive the bidirectional threaded rod 653 to rotate, thereby moving the two sets of moving rods 656 and the bending plate 6510. At this time, the bending plate 6510 begins to insert into the bottom surface of the first plate 34 to be bent. During insertion, the first plate 34 to be bent is also separated from the first sound insulation cotton 32. After complete insertion, the flipping pneumatic rod 657 is started. The flipping pneumatic rod 657 drives the flipping rack 658 to move, which will drive the flipping gear 659 to rotate, thereby driving the bending plate 6510 to rotate towards the auxiliary flipping plate 655. At this time, under the action of the auxiliary flipping plate 655, one end of the first plate 34 to be bent begins to be bent by 90 degrees. Figure 2 As shown;

[0045] After bending, the bending component 65 begins to be stored. After storage, the translation motor 6 is started again. The translation motor 66 drives the bending component 65 to move above one end of the second plate to be bent 35, which facilitates the bending of one end of the second plate to be bent 35 later. After bending, the bending of the entire plate is completed.

[0046] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0047] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A rapid folding device for an integrated composite panel, characterized by: The utility model provides a kind of plate folding device, including bottom plate (1);The top surface of the bottom plate (1) is fixedly connected with cylinder conveyor (2), the upper part of the cylinder conveyor (2) is conveyed to be folded plate material (3), the middle part of the both sides of the cylinder conveyor (2) and be located at the both sides of to be folded plate material (3) respectively fixedly connected with limiting plate (4), the both sides of the cylinder conveyor (2) and be located at the both ends of to be folded plate material (3) respectively installed with positioning assembly (5), the top surface of the bottom plate (1) and be located above to be folded plate material (3) is installed with bending device (6); The bending device (6) includes a bending rod (61), the top surface of the bottom plate (1) is fixedly connected with the bending rod (61), one end of the bending rod (61) is fixedly connected with a translation track (62), the translation track (62) is rotatably connected with a translation threaded rod (63), the surface of the translation threaded rod (63) is threadedly connected with a translation plate (64), the bottom surface of the translation plate (64) is installed with a bending assembly (65), one end of the translation track (62) is fixedly connected with a translation motor (66), the output end of the translation motor (66) is fixedly connected with the translation threaded rod (63).

2. The device according to claim 1, characterized in that: The bending assembly (65) includes a first lifting pneumatic rod (651), the bottom surface of the translation plate (64) is fixedly connected with the first lifting pneumatic rod (651), the output end of the first lifting pneumatic rod (651) is fixedly connected with a bending track (652), the bending track (652) is rotatably connected with a bidirectional threaded rod (653), one end of the bending track (652) is fixedly connected with a moving motor (654), the output end of the moving motor (654) is fixedly connected with the bidirectional threaded rod (653), the surface of the bidirectional threaded rod (653) is respectively threadedly connected with a bending component, one side of the surface of the bending track (652) is fixedly connected with an auxiliary turning plate (655).

3. The device according to claim 2, characterized in that: The bending component includes a moving rod (656), the surface of the bidirectional threaded rod (653) is respectively threadedly connected with the moving rod (656), one side of the moving rod (656) is fixedly connected with a turning pneumatic rod (657), the output end of the turning pneumatic rod (657) is fixedly connected with a turning rack (658), the turning rack (658) is meshingly connected with a turning gear (659), the middle part of the turning gear (659) is fixedly connected with a bending plate (6510), the inside of the moving rod (656) is rotatably connected with the bending plate (6510).

4. The device according to claim 3, characterized in that: The to-be-folded plate material (3) includes a lower plate (31), the top surface of the lower plate (31) is fixedly connected with a first sound insulation cotton (32) and a second sound insulation cotton (33) respectively at both ends, the top surface of the first sound insulation cotton (32) is fixedly connected with a first to-be-folded plate (34), the top surface of the second sound insulation cotton (33) is fixedly connected with a second to-be-folded plate (35).

5. The device according to claim 4, characterized in that: The positioning assembly (5) comprises a fixed block (51), two sides of the roller conveyor (2) are fixedly connected with the fixed block (51) respectively, one side of the fixed block (51) is fixedly connected with an avoiding pneumatic rod (52), and an output end of the avoiding pneumatic rod (52) is connected with a positioning part.

6. The device according to claim 5, characterized in that: The positioning part comprises a moving block (53), the output end of the avoiding pneumatic rod (52) is fixedly connected with the moving block (53), the moving block (53) is rotationally connected with a positioning rod (54) internally, the bottom surface of the positioning rod (54) is fixedly connected with a positioning gear (55), the bottom surface of the moving block (53) is fixedly connected with a deflection pneumatic rod (56), the output end of the deflection pneumatic rod (56) is fixedly connected with a deflection rack (57), and the deflection rack (57) is meshedly connected with the positioning gear (55).

Images