High-strength multi-layer composite fabric production equipment

Abstract

The utility model relates to the technical field of composite fabric, and discloses high-strength multilayer composite fabric production equipment which comprises a supporting seat, a plurality of tensioning mechanisms are arranged on one side of the outer wall of the front end of the supporting seat, and each tensioning mechanism comprises a first containing groove, a first pressure sensor and a second containing groove. And the inner wall of the first containing groove is slidably connected with a first limiting sliding block, the middle of the outer wall of the front end of the first limiting sliding block is rotationally connected with an elastic force detection roller, and the inner wall of the second containing groove is slidably connected with a second limiting sliding block. According to the composite fabric production equipment, the multiple tensioning mechanisms, the multiple heating mechanisms and the multiple pressing mechanisms are arranged, so that the equipment can automatically adjust the pulling force borne by all the fabrics, and the pressurizing rollers can pressurize the composite fabrics with different thicknesses; and therefore, the equipment can flexibly process the synthetic fabrics with different thicknesses, material properties and structures, and the production universality is improved.

Description

Technical Field

[0001] This utility model relates to the field of composite fabric technology, and in particular to a production equipment for high-strength multilayer composite fabrics. Background Technology

[0002] Composite fabric production equipment is specialized machinery used to manufacture composite fabrics. This type of equipment combines different materials through various processes (such as coating, hot pressing, and bonding) to bond them together. Composite fabric is a type of fabric made by combining two or more different materials through physical or chemical methods. This type of fabric combines the excellent properties of different materials to meet specific performance requirements.

[0003] However, traditional equipment often relies on manual tension adjustment, making it difficult to achieve real-time or precise tension control. The user's experience and judgment directly affect the uniformity of tension, which can easily lead to inconsistent tension during subsequent operation and affect production. Furthermore, it cannot automatically adjust the tension of the fabric during operation.

[0004] Therefore, those skilled in the art have provided a high-strength multilayer composite fabric production equipment to solve the problems mentioned in the background art. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a high-strength multi-layer composite fabric production equipment. This equipment is equipped with a tensioning mechanism and a pressing mechanism. Under the mutual compression of a first pressure sensor and a first limiting slider, the tension force on the elastic detection roller from the fabric can be detected. This allows the electric telescopic rod to push the tensioning roller, thereby making more precise adjustments to the tension on each fabric layer. By detecting the tension of the fabric in real time, the equipment ensures that the material remains within the ideal tension range during the production process, reducing fabric defects caused by uneven tension and improving the overall quality of the product. This allows the equipment to automatically adjust the tension of the fabric.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] A high-strength multilayer composite fabric production equipment includes a support base. Multiple tensioning mechanisms are provided on one side of the outer wall of the front end of the support base. Each tensioning mechanism includes a first placement groove, a first pressure sensor, and a second placement groove. A first limiting slider is slidably connected to the inner wall of the first placement groove. An elastic detection roller is rotatably connected to the middle of the outer wall of the front end of the first limiting slider. A second limiting slider is slidably connected to the inner wall of the second placement groove. A tensioning roller is rotatably connected to the middle of the outer wall of the front end of the second limiting slider. An installation groove is formed on the inner wall of one side of the second placement groove, and an electric telescopic rod is fixedly connected to the inner wall of the installation groove.

[0008] The support base has multiple heating mechanisms in the middle of its front outer wall. Each heating mechanism includes a third placement groove. The upper and lower ends of the inner wall of the third placement groove are slidably connected to a third limiting slider. A heat-conducting roller is rotatably connected to the middle of the front outer wall of the third limiting slider.

[0009] On the other side of the front outer wall of the support base, a plurality of pressing mechanisms are provided. Each pressing mechanism includes a guide arc groove and a positioning block. The upper and lower ends of the inner wall of the guide arc groove are slidably connected to arc blocks. A pressure roller is rotatably connected to the middle of the front outer wall of the arc block. A second pressure sensor is provided on the outer wall of one side of the positioning block. A positioning frame is slidably connected to the outer wall of the positioning block. A pull rod is hinged to the upper and lower ends of the outer wall of the other side of the positioning frame. A hydraulic telescopic rod is fixedly connected to the middle of the inner wall of one side of the positioning frame.

[0010] Through the above technical solution, the composite fabric production equipment is equipped with multiple tensioning mechanisms, heating mechanisms, and pressing mechanisms, which enable the equipment to automatically adjust the tension on each fabric. The pressure rollers can apply pressure to synthetic fabrics of different thicknesses, thereby enabling the equipment to flexibly handle synthetic fabrics of different thicknesses, material properties, and structures, thus improving the versatility of production.

[0011] Furthermore, the first placement groove and the second placement groove are respectively opened on one side of the front outer wall of the support base, the first pressure sensor is respectively fixedly connected to one side of the rear outer wall of the support base, and the front and rear ends of the inner walls on both sides of the first placement groove are fixedly connected to the first sliding rod, and the first limiting slider slides on the outer wall of the first sliding rod.

[0012] Through the above technical solution, the first limiting slider can convert the force received by the elastic detection roller into pressure and apply it to the first pressure sensor.

[0013] Furthermore, the third placement groove is respectively opened in the middle of the outer wall of the front end of the support base, and the front end and rear end of the bottom surface of the third placement groove are fixedly connected to the second sliding rod, and the front end of the upper surface of the third limiting slider is opened with two sliding grooves.

[0014] The above technical solution enables the third limiting slider to slide smoothly on the second slide rod via the slide groove.

[0015] Furthermore, a threaded groove is provided at the rear end of the upper surface of the third limiting slider, and a bidirectional threaded rod is threadedly fitted on the inner wall of the threaded groove. A hexagonal rotating block is fixedly connected to the middle of the outer wall of the bidirectional threaded rod.

[0016] The above technical solution enables users to rotate the hexagonal rotating block with a wrench, and then rotate the third limit slider with a bidirectional threaded rod.

[0017] Furthermore, a heating plate is fixedly connected to the lower part of the outer wall of the front end of the third limiting slider, and a data cable is fixedly connected to the middle part of the outer wall of the rear end of the third limiting slider.

[0018] The above technical solution enables the heating plate to be powered by the data cable to complete the heating process.

[0019] Furthermore, the guide arc-shaped grooves are respectively opened on the other side of the front outer wall of the support base, and a connecting block is fixedly connected to the outer wall of the rear end of the arc-shaped block, and the pull rod is rotatably connected to the connecting block;

[0020] The above technical solution enables the pull rod to pull the pressure roller to apply pressure to the fabric.

[0021] Furthermore, the positioning blocks are respectively fixedly connected to the other side of the rear outer wall of the support base, and one end of the hydraulic telescopic rod is fixedly connected to the second pressure sensor;

[0022] The above technical solution enables the pressure applied by the hydraulic telescopic rod to the pressure roller to be detected by the second pressure sensor.

[0023] Furthermore, a plurality of support rollers are rotatably connected to the outer wall of the front end of the support base, and the outer wall of the support rollers is provided with fabric.

[0024] The above technical solution enables the support roller to position and support the fabric, thereby allowing the tensioning mechanism to adjust the tension between the equipment and the raw material roller.

[0025] This utility model has the following beneficial effects:

[0026] 1. This utility model proposes a high-strength multi-layer composite fabric production equipment. Compared with most traditional composite fabric production equipment, this composite fabric production equipment is equipped with a tensioning mechanism and a pressing mechanism. Under the mutual squeezing action of the first pressure sensor and the first limit slider, the tension force from the fabric on the elastic detection roller can be detected. This allows the electric telescopic rod to push the tensioning roller to make more precise adjustments to the tension force on each fabric. By detecting the tension force of the fabric in real time, it ensures that the material is always kept within the ideal tension range during the production process, reducing fabric defects caused by uneven tension, improving the overall quality of the product, and enabling the equipment to automatically adjust the tension of the fabric.

[0027] 2. The high-strength multi-layer composite fabric production equipment proposed in this utility model, compared with most traditional composite fabric production equipment, is equipped with multiple tensioning mechanisms, heating mechanisms and pressing mechanisms, so that the equipment can automatically adjust the tension on each fabric, and the pressure roller can press on synthetic fabrics of different thicknesses, thereby enabling the equipment to flexibly handle synthetic fabrics of different thicknesses, material properties and structures, and improve the versatility of production. Attached Figure Description

[0028] Figure 1 This is a schematic diagram of the structure of a high-strength multilayer composite fabric production equipment proposed in this utility model;

[0029] Figure 2 This is a schematic diagram of the support structure of a high-strength multilayer composite fabric production equipment proposed in this utility model.

[0030] Figure 3 This is a schematic diagram of the tensioning mechanism structure of a high-strength multilayer composite fabric production equipment proposed in this utility model;

[0031] Figure 4 This is a schematic diagram of the heating mechanism structure of a high-strength multilayer composite fabric production equipment proposed in this utility model.

[0032] Figure 5 This is a schematic diagram of the pressing mechanism of a high-strength multilayer composite fabric production equipment proposed in this utility model.

[0033] Legend:

[0034] 1. Support base;

[0035] 2. Tensioning mechanism; 201. First placement groove; 202. First slide bar; 203. First limiting slider; 204. Elasticity detection roller; 205. First pressure sensor; 206. Second placement groove; 207. Second limiting slider; 208. Tensioning roller; 209. Mounting groove; 2010. Electric telescopic rod;

[0036] 3. Heating mechanism; 301. Third placement groove; 302. Second slide bar; 303. Third limiting slider; 304. Slide groove; 305. Heat-conducting roller; 306. Heating plate; 307. Threaded groove; 308. Bidirectional threaded rod; 309. Hexagonal rotating block; 3010. Data cable;

[0037] 4. Pressing mechanism; 401. Guide arc groove; 402. Arc block; 403. Pressure roller; 404. Connecting block; 405. Positioning block; 406. Second pressure sensor; 407. Positioning frame; 408. Pull rod; 409. Hydraulic telescopic rod;

[0038] 5. Support roller; 6. Fabric. Detailed Implementation

[0039] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0040] One embodiment provided by this utility model:

[0041] Reference Figure 1 , 2 A high-strength multilayer composite fabric production equipment includes a support base 1. Multiple tensioning mechanisms 2 are arranged on one side of the outer wall of the front end of the support base 1. Each tensioning mechanism 2 includes a first placement groove 201, a first pressure sensor 205, and a second placement groove 206. A first limiting slider 203 is slidably connected to the inner wall of the first placement groove 201. An elastic detection roller 204 is rotatably connected to the middle of the outer wall of the front end of the first limiting slider 203. A second limiting slider 207 is slidably connected to the inner wall of the second placement groove 206. A tensioning roller 208 is rotatably connected to the middle of the outer wall of the front end of the slider 207. An installation groove 209 is provided on the inner wall of one side of the second placement groove 206. An electric telescopic rod 2010 is fixedly connected to the inner wall of the installation groove 209. A plurality of heating mechanisms 3 are provided in the middle of the outer wall of the front end of the support base 1. The heating mechanism 3 includes a third placement groove 301. A third limiting slider 303 is slidably connected to the upper and lower ends of the inner wall of the third placement groove 301. A heat-conducting roller 305 is rotatably connected to the middle of the outer wall of the front end of the third limiting slider 303.

[0042] Multiple pressing mechanisms 4 are provided on the other side of the front outer wall of the support base 1. The pressing mechanism 4 includes a guide arc groove 401 and a positioning block 405. The upper and lower ends of the inner wall of the guide arc groove 401 are slidably connected to the arc block 402. The middle of the front outer wall of the arc block 402 is rotatably connected to the pressure roller 403. A second pressure sensor 406 is provided on the outer wall of one side of the positioning block 405. The outer wall of the positioning block 405 is slidably connected to the positioning frame 407. The upper and lower ends of the outer wall of the other side of the positioning frame 407 are hinged to the pull rod 408. The middle of the inner wall of one side of the positioning frame 407 is fixedly connected to the hydraulic telescopic rod 409. The composite fabric 6 production equipment is equipped with multiple tensioning mechanisms 2, heating mechanisms 3 and pressing mechanisms 4, so that the equipment can automatically adjust the tension on each fabric 6. The pressure roller 403 can press on synthetic fabrics 6 of different thicknesses, thereby enabling the equipment to flexibly handle synthetic fabrics 6 of different thicknesses, material properties and structures, and improve the versatility of production.

[0043] Reference Figure 1 , 3 The first placement groove 201 and the second placement groove 206 are respectively opened on one side of the front outer wall of the support base 1. The first pressure sensor 205 is fixedly connected to one side of the rear outer wall of the support base 1. The front and rear ends of the inner walls on both sides of the first placement groove 201 are fixedly connected to the first slide rod 202. The first limiting slider 203 slides on the outer wall of the first slide rod 202, so that the first limiting slider 203 can convert the force on the elastic detection roller 204 into pressure and apply it to the first pressure sensor 205.

[0044] Reference Figure 1 , 4 The third placement groove 301 is respectively opened in the middle of the outer wall of the front end of the support base 1. The front end and rear end of the bottom surface of the third placement groove 301 are fixedly connected to the second slide rod 302. The front end of the upper surface of the third limiting slider 303 is provided with two slide grooves 304, so that the third limiting slider 303 can slide smoothly on the second slide rod 302 through the slide grooves 304. The rear end of the upper surface of the third limiting slider 303 is provided with a threaded groove 307, and the inner wall of the threaded groove 307 is threaded with a bidirectional threaded rod. 308. A hexagonal rotating block 309 is fixedly connected to the middle of the outer wall of the bidirectional threaded rod 308, so that the user can rotate the hexagonal rotating block 309 with a wrench, and then rotate the third limiting slider 303 through the bidirectional threaded rod 308. A heating plate 306 is fixedly connected to the lower part of the outer wall of the front end of the third limiting slider 303, and a data cable 3010 is fixedly connected to the middle of the outer wall of the rear end of the third limiting slider 303, so that the heating plate 306 can be heated by the power supplied by the data cable 3010.

[0045] Reference Figure 1 , 5 Guide arc grooves 401 are respectively opened on the other side of the front outer wall of the support base 1. A connecting block 404 is fixedly connected to the outer wall of the rear end of the arc block 402. The pull rod 408 is rotatably connected to the connecting block 404, so that the pull rod 408 can pull the pressure roller 403 to apply pressure to the fabric 6. The positioning blocks 405 are respectively fixedly connected to the other side of the rear outer wall of the support base 1. One end of the hydraulic telescopic rod 409 is fixedly connected to the second pressure sensor 406, so that the pressure applied by the hydraulic telescopic rod 409 to the pressure roller 403 can be detected by the second pressure sensor 406.

[0046] Reference Figure 1 , 2 Multiple support rollers 5 are rotatably connected to the outer wall of the front end of the support base 1. The outer wall of the support rollers 5 is provided with fabric 6, so that the support rollers 5 can position and support the fabric 6, thereby enabling the tensioning mechanism 2 to adjust the tension between the equipment and the raw material roller.

[0047] Working principle: First, the various fabrics 6 to be bonded are sequentially wound around the device. The fabrics 6 pass through the elasticity detection roller 204, tension roller 208, support roller 5, heat-conducting roller 305, and pressure roller 403 in sequence. The hydraulic telescopic rod 409 pulls the pressure roller 403 to slide within the guide arc groove 401 through the positioning frame 407 and the pull rod 408, thereby completing the compression of the multi-layered fabrics 6. Under the control of an external computer controller, the electric telescopic rod 2010 controls the second limit slider 207 to move within the second placement groove 206. This controls the tension roller 208 to pull the fabric 6, causing the elasticity detection roller 204 to apply pressure to the first pressure sensor 205 through the first limit slider 203. With the detection of the first pressure sensor 205, the external computer can control the electric telescopic rod 2010 to adjust the tension of the fabric 6 to the preset range. Finally, by turning the hexagonal rotating block 309 with a wrench, the bidirectional threaded rod 308 is rotated, so that the heat-conducting roller 305 is tightly attached to the fabric 6, completing the heat melting of the fabric 6. Finally, the bonding is completed under the extrusion of the pressure roller 403.

[0048] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high strength multilayer composite fabric production apparatus comprising a support base, characterized in that: The outer wall of the front end of the support seat is provided with a plurality of tensioning mechanisms on one side, the tensioning mechanism comprises a first placing groove, a first pressure sensor and a second placing groove, the inner wall of the first placing groove is slidably connected with a first limiting sliding block, the middle part of the outer wall of the front end of the first limiting sliding block is rotatably connected with an elastic detection roller, the inner wall of the second placing groove is slidably connected with a second limiting sliding block, the middle part of the outer wall of the front end of the second limiting sliding block is rotatably connected with a tensioning roller, the inner wall of one side of the second placing groove is provided with a mounting groove, and the inner wall of the mounting groove is fixedly connected with an electric telescopic rod. The middle part of the outer wall of the front end of the support seat is provided with a plurality of heating mechanisms, the heating mechanism comprises a third placing groove, the upper end and the lower end of the inner wall of the third placing groove are slidably connected with third limiting sliding blocks, and the middle part of the outer wall of the front end of the third limiting sliding block is rotatably connected with a heat conduction roller. The other side of the outer wall of the front end of the support seat is provided with a plurality of pressing mechanisms, the pressing mechanism comprises a guide arc-shaped groove and a positioning block, the upper end and the lower end of the inner wall of the guide arc-shaped groove are slidably connected with arc-shaped blocks, the middle part of the outer wall of the front end of the arc-shaped block is rotatably connected with a pressurizing roller, the outer wall of one side of the positioning block is provided with a second pressure sensor, the outer wall of the positioning block is slidably connected with a positioning frame, the upper end and the lower end of the outer wall of the other side of the positioning frame are hingedly connected with pull rods, and the middle part of the inner wall of one side of the positioning frame is fixedly connected with a hydraulic telescopic rod.

2. The high-strength multilayer composite fabric production equipment according to claim 1, characterized in that: The first placing groove and the second placing groove are respectively provided on one side of the outer wall of the front end of the support seat, the first pressure sensor is fixedly connected to one side of the outer wall of the rear end of the support seat, the front end and the rear end of the inner wall of the first placing groove are fixedly connected with first sliding rods, and the first limiting sliding block slides on the outer wall of the first sliding rod.

3. The high-strength multilayer composite fabric production equipment according to claim 1, characterized in that: The third placing groove is respectively provided in the middle part of the outer wall of the front end of the support seat, the front end and the rear end of the inner bottom surface of the third placing groove are fixedly connected with second sliding rods, and two sliding grooves are formed in the front end of the upper surface of the third limiting sliding block.

4. The high-strength multilayer composite fabric production equipment according to claim 1, characterized in that: A threaded groove is formed in the rear end of the upper surface of the third limiting sliding block, a bidirectional threaded rod is threadedly connected in the inner wall of the threaded groove, and a hexagonal rotating block is fixedly connected to the middle part of the outer wall of the bidirectional threaded rod.

5. The high-strength multilayer composite fabric production apparatus according to claim 1, characterized in that: A heating plate is fixedly connected to the lower part of the outer wall of the front end of the third limiting sliding block, and a data line is fixedly connected to the middle part of the outer wall of the rear end of the third limiting sliding block.

6. The high-strength multilayer composite fabric production apparatus according to claim 1, characterized in that: The guide arc-shaped groove is respectively provided on the other side of the outer wall of the front end of the support seat, the outer wall of the rear end of the arc-shaped block is fixedly connected with a connecting block, and the pull rod is rotatably connected with the connecting block.

7. The high-strength multilayer composite fabric production apparatus according to claim 1, characterized in that: The positioning block is fixedly connected to the other side of the outer wall of the rear end of the support seat, and one end of the hydraulic telescopic rod is fixedly connected with the second pressure sensor.

8. The high-strength multilayer composite fabric production apparatus according to claim 1, characterized in that: A plurality of supporting rollers are rotatably connected to the outer wall of the front end of the support seat, and the outer wall of the supporting roller is provided with a fabric.

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